Sterile fermentation tank based on heat exchange technology

By employing a heat exchange jacket and spiral tube structure in the fermenter, and utilizing heat exchange media of different properties and solenoid valve control, the problem of insufficient temperature control in the fermenter was solved, achieving precise adjustment and uniformity of temperature within the fermenter, and improving heat exchange efficiency and fermentation effect.

CN223780232UActive Publication Date: 2026-01-09YANGZHOU YATUO MECHANICAL ENG TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423196926.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-01-09
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing fermenters have shortcomings in temperature control, failing to effectively maintain the temperature inside the fermenter within a suitable range, thus affecting the fermentation effect.

Method used

It adopts a heat exchange jacket and spiral tube structure, and transports heat exchange media of different properties through inlet and outlet water pipes. The cold medium in the spiral tube absorbs the heat of the hot medium, and combined with the control of gas delivery by solenoid valve, it can achieve precise adjustment and control of the temperature inside the tank.

Benefits of technology

It achieves reliable temperature control inside the fermenter, ensuring the stability and uniformity of the material fermentation process, and improving heat exchange efficiency and fermentation effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223780232U_ABST
    Figure CN223780232U_ABST
Patent Text Reader

Abstract

The utility model discloses a sterile fermentation tank based on a heat exchange technology. Relates to the technical field of fermentation tanks. Comprising a tank body, a heat exchange jacket is arranged at the bottom of the tank body, a heat exchange cavity exists between the inner wall of the heat exchange jacket and the outer wall of the tank body, a water inlet pipe is arranged at the top of the heat exchange jacket, a water outlet pipe is arranged at the bottom of the heat exchange jacket, and the water inlet pipe is used for conveying a first heat exchange medium to the inner side of the heat exchange cavity; the water outlet pipe is used for discharging a first heat exchange medium to the outer side of the heat exchange cavity; a spiral pipe is coiled on the inner wall in the heat exchange jacket, the two ends of the spiral pipe extend to the outer side of the heat exchange jacket, a second heat exchange medium is arranged in the spiral pipe, and the property of the first heat exchange medium is opposite to that of the second heat exchange medium. The temperature of the first heat exchange medium can be adjusted and controlled, so that the fermentation temperature of materials in the tank body is reliably controlled, and reliable fermentation of the materials is ensured.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of fermentation tanks, in particular to a sterile fermentation tank based on heat exchange technology. BACKGROUND

[0002] The fermentation process of the fermentation tank is a sterile and pollution-free process. The fermentation tank adopts a sterile system to avoid and prevent the pollution of microorganisms in the air, greatly prolonging the shelf life and purity of the product. A sterile breathing hole or sterile positive pressure fermentation system is specially designed and installed on the tank body, through which heating or cooling medium can be circulated for heating or cooling.

[0003] A fermentation tank with enhanced heat exchange rate is disclosed in Chinese patent document CN220335187U, which specifically discloses a fermentation tank body, a stirring assembly and three heat exchange devices. The stirring assembly is rotatably arranged in the fermentation body, and the three heat exchange devices are arranged on the outside of the fermentation tank body along the height of the fermentation tank body. The heat exchange device includes an inlet end, an outer coil and an outlet end. The inlet end and the outlet end are arranged at both ends of the outer coil. The utility model discloses a fermentation tank with enhanced heat exchange rate, which fully covers the outside of the fermentation tank body by arranging three heat exchange devices, and sets up three-in and three-out, so that the heat exchange performance is not poor due to the single heat exchange device, and the material in the fermentation tank cavity cannot be uniformly heated or cooled, thereby affecting the subsequent fermentation effect, thereby enhancing the heat exchange performance and increasing the applicability of the fermentation tank.

[0004] However, in the above-mentioned patent, only the heat medium or cold medium can be transported in the heat exchange device to realize the continuous heating or continuous cooling of the fermentation tank body, which makes it impossible to control the temperature in the fermentation tank body within a suitable range when the temperature in the fermentation tank body changes greatly. UTILITY MODEL CONTENTS

[0005] In order to overcome the shortcomings of the prior art, the present application provides a sterile fermentation tank based on heat exchange technology.

[0006] The present application adopts the following technical scheme: a sterile fermentation tank based on heat exchange technology, comprising a tank body, a heat exchange jacket is arranged at the bottom of the tank body, a heat exchange cavity exists between the inner wall of the heat exchange jacket and the outer wall of the tank body, a water inlet pipe is arranged at the top of the heat exchange jacket and a water outlet pipe is arranged at the bottom, the water inlet pipe is used to transport a first heat exchange medium to the inside of the heat exchange cavity, and the water outlet pipe is used to discharge the first heat exchange medium to the outside of the heat exchange cavity;

[0007] The inner wall of the heat exchange jacket is provided with a spiral pipe, both ends of the spiral pipe extend to the outside of the heat exchange jacket, the spiral pipe is provided with a second heat exchange medium, the property of the first heat exchange medium is opposite to the property of the second heat exchange medium.

[0008] Optionally, the input end of the spiral pipe is located below the end of the water inlet pipe, and the output end of the spiral pipe is located above the end of the water inlet pipe.

[0009] Optionally, the bottom of the heat exchange jacket is provided with a plurality of supporting legs for supporting the heat exchange jacket and the tank body.

[0010] Optionally, the front end of the water outlet pipe is provided with a solenoid valve for controlling the on-off of the water outlet pipe, when the heat exchange cavity is filled with the first heat exchange medium, the water outlet pipe can deliver gas into the heat exchange cavity, and the gas is used for heating or disturbing the first heat exchange medium.

[0011] Optionally, the front end of the water outlet pipe and the solenoid valve are located outside the heat exchange jacket, the end of the water outlet pipe is located inside the heat exchange jacket, the end of the water outlet pipe is closed, and a plurality of branch pipes are provided on the outer wall of the end of the water outlet pipe, one end of the branch pipe is in communication with the water outlet pipe, and the other end is in communication with the heat exchange cavity.

[0012] Optionally, the end of the branch pipe is connected with the water outlet pipe through a corrugated pipe, and a plurality of branch pipes extend along the radial direction of the water outlet pipe.

[0013] Compared with the prior art, in the present application, the first heat exchange medium can be delivered into the heat exchange cavity through the water inlet pipe, and the second heat exchange medium can be delivered into the heat exchange cavity through the spiral pipe, the temperature and flow direction of the first heat exchange medium are opposite to those of the second heat exchange medium, so that the temperature of the first heat exchange medium can be adjusted and controlled, and the fermentation temperature of the material in the tank body can be reliably controlled to ensure reliable fermentation of the material. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 is a structural schematic diagram of the present application;

[0015] Fig. 2 is an internal structure sectional view of the heat exchange jacket;

[0016] Fig. 3 is an assembly state reference diagram of the water outlet pipe and the branch pipe;

[0017] In the figure: 1, tank body; 2, heat exchange jacket; 21, water inlet pipe; 22, water outlet pipe; 221, solenoid valve; 222, branch pipe; 223, corrugated pipe; 23, spiral pipe; 24, supporting leg; 3, heat exchange cavity. Detailed Implementation

[0018] The present application will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0019] like Figs. 1-3 As shown, a sterile fermenter based on heat exchange technology includes a tank body 1. A heat exchange jacket 2 is provided at the bottom of the tank body 1. A heat exchange cavity 3 exists between the inner wall of the heat exchange jacket 2 and the outer wall of the tank body 1. A water inlet pipe 21 is provided at the top of the heat exchange jacket 2, and a water outlet pipe 22 is provided at the bottom. The water inlet pipe 21 is used to deliver a first heat exchange medium to the inside of the heat exchange cavity 3, and the water outlet pipe 22 is used to discharge the first heat exchange medium to the outside of the heat exchange cavity 3. A spiral tube 23 is provided on the inner wall of the heat exchange jacket 2. Both ends of the spiral tube 23 extend to the outside of the heat exchange jacket 2. A second heat exchange medium is provided inside the spiral tube 23. The properties of the first heat exchange medium are opposite to those of the second heat exchange medium.

[0020] During fermentation, a first heat exchange medium can be supplied to the heat exchange cavity 3 through the water inlet pipe 21. This first heat exchange medium is a high-temperature hot medium, thus providing heat to the tank 1 for material fermentation. During fermentation, the material itself generates heat, resulting in a relatively high overall heat level in the heat exchange jacket 2 and tank 1. At this point, a second heat exchange medium, a lower-temperature cold medium, can be supplied to the spiral tube 23. The flow of the second heat exchange medium within the spiral tube 23 reliably absorbs and dissipates the heat from the first heat exchange medium, thereby reliably controlling the temperature of the first heat exchange medium and ensuring reliable fermentation. Furthermore, after absorbing heat, the second heat exchange medium warms up to the temperature of the first heat exchange medium, allowing it to be supplied to other fermenters or used for other purposes.

[0021] The inlet end of the spiral tube 23 is located below the end of the water inlet pipe 21, and the outlet end of the spiral tube 23 is located above the end of the water inlet pipe 21. The first heat exchange medium is transported from top to bottom into the heat exchange cavity 3, while the second heat exchange medium flows from bottom to top within the spiral tube 23. In this way, the first and second heat exchange media can be in a state of relative flow, thereby improving the heat exchange efficiency of the second heat exchange medium on the first heat exchange medium.

[0022] The bottom of the heat exchange jacket 2 is provided with several support legs 24, which are used to support the heat exchange jacket 2 and the tank 1, so that the tank 1 can be in a reliable working state. Furthermore, a material inlet is provided at the top of the tank 1, through which materials can be conveyed into the tank 1 or the fermented materials can be taken out from the tank 1.

[0023] The front end of the water outlet pipe 22 is provided with an electromagnetic valve 221, which is used to control the opening and closing of the water outlet pipe 22. When the heat exchange cavity 3 is filled with the first heat exchange medium, the water outlet pipe 22 can deliver gas into the heat exchange cavity 3, which is used to heat or disturb the first heat exchange medium. When the electromagnetic valve 221 is opened and water vapor is delivered into the heat exchange cavity 3 through the water outlet pipe 22, the first heat exchange medium in the heat exchange cavity 3 can be heated, thereby ensuring that the first heat exchange medium can deliver sufficient heat to the tank 1 for the fermentation of the material. Further, when the electromagnetic valve 221 is opened and air is delivered into the heat exchange cavity 3 through the water outlet pipe 22, the air is injected into the heat exchange cavity 3, which can form a disturbing effect on the first heat exchange medium in the heat exchange cavity 3, ensuring that the heat can be uniformly distributed in the first heat exchange medium, thereby improving the accuracy of heat exchange.

[0024] The front end of the water outlet pipe 22 and the electromagnetic valve 221 are located outside the heat exchange jacket 2, and the end of the water outlet pipe 22 is located inside the heat exchange jacket 2. The end of the water outlet pipe 22 is closed, and a plurality of branch pipes 222 are provided on the outer wall of the end of the water outlet pipe 22. One end of the branch pipe 222 communicates with the water outlet pipe 22, and the other end communicates with the heat exchange cavity 3. Since the end of the water outlet pipe 22 is closed, the gas in the water outlet pipe 22 will be completely discharged from the branch pipe 222. Thus, the plurality of branch pipes 222 can inject gas into the heat exchange cavity 3 from different directions, significantly improving the heating or disturbing effect on the first heat exchange medium. The end of the branch pipe 222 is connected to the water outlet pipe 22 through a corrugated pipe 223, and the plurality of branch pipes 222 extend in the radial direction of the water outlet pipe 22. The corrugated pipe 223 can produce a certain amount of deflection, so that the angle between the branch pipe 222 and the water outlet pipe 22 can be adaptively changed, further improving the heating or disturbing effect on the first heat exchange medium.

[0025] The above embodiments are only preferred embodiments of the present application, and cannot be used to limit the scope of protection of the present application. Any non-essential changes and substitutions made by those skilled in the art based on the present application are within the scope of the present application.

Claims

1. Sterile fermenter based on heat exchange technology, comprising a tank body (1), characterized in that, The bottom of the tank body (1) is provided with a heat exchange jacket (2), a heat exchange cavity (3) is formed between the inner wall of the heat exchange jacket (2) and the outer wall of the tank body (1), the top of the heat exchange jacket (2) is provided with a water inlet pipe (21), and the bottom of the heat exchange jacket (2) is provided with a water outlet pipe (22); the water inlet pipe (21) is used for conveying a first heat exchange medium to the inside of the heat exchange cavity (3), and the water outlet pipe (22) is used for discharging the first heat exchange medium to the outside of the heat exchange cavity (3). A spiral pipe (23) is arranged on the inner wall in the heat exchange jacket (2), both ends of the spiral pipe (23) extend to the outside of the heat exchange jacket (2), the spiral pipe (23) is provided with a second heat exchange medium, and the properties of the first heat exchange medium and the second heat exchange medium are opposite.

2. The heat exchange technology based aseptic fermenter as claimed in claim 1, wherein, The input end of the spiral pipe (23) is located below the end of the water inlet pipe (21), and the output end of the spiral pipe (23) is located above the end of the water inlet pipe (21).

3. The heat exchange technology based aseptic fermenter as claimed in claim 2, wherein, The bottom of the heat exchange jacket (2) is provided with a plurality of supporting legs (24), and the supporting legs (24) are used for supporting the heat exchange jacket (2) and the tank body (1).

4. The heat exchange technology based aseptic fermenter as claimed in claim 1, wherein, The front end of the water outlet pipe (22) is provided with a solenoid valve (221), the solenoid valve (221) is used for controlling the on-off of the water outlet pipe (22), when the heat exchange cavity (3) is filled with the first heat exchange medium, the water outlet pipe (22) can convey gas into the heat exchange cavity (3), and the gas is used for heating or disturbing the first heat exchange medium.

5. Sterile fermenter based on heat exchange technology according to claim 4, characterized in that, The front end of the water outlet pipe (22) and the solenoid valve (221) are located on the outside of the heat exchange jacket (2), the end of the water outlet pipe (22) is located on the inside of the heat exchange jacket (2), the end of the water outlet pipe (22) is in a closed state, a plurality of branch pipes (222) are arranged on the outer wall of the end of the water outlet pipe (22), one end of the branch pipe (222) is communicated with the water outlet pipe (22), and the other end of the branch pipe (222) is communicated with the heat exchange cavity (3).

6. The heat exchange technology based aseptic fermenter as claimed in claim 5, wherein, The end of the branch pipe (222) and the water outlet pipe (22) are connected through a corrugated pipe (223), and a plurality of branch pipes (222) extend along the radial direction of the water outlet pipe (22).

Citation Information

Patent Citations

  • Fermentation tank capable of enhancing heat exchange rate

    CN220335187U