Integral type fixed cover plate mounting mechanism and carding machine

Abstract

The utility model provides an integral type fixed cover plate installation mechanism and carding machine, including fixed cover plate, left side arch plate, right side arch plate, left side round wall plate and right side round wall plate, left side arch plate and right side arch plate are respectively and correspondingly installed on left side round wall plate and right side round wall plate, fixed cover plate includes fixed cover plate skeleton and card clothing on the bottom surface of fixed cover plate skeleton, the device is characterized in that arc-shaped gaskets are respectively arranged on the top surfaces of the left side arch plate and the right side arch plate through fasteners. In the same fixed cover plate area, the two ends of each fixed cover plate framework are detachably installed on the same arc-shaped gasket on the left side arch plate and the same arc-shaped gasket on the right side arch plate respectively, and an integral fixed cover plate is formed. On the premise that the carding gauge of the carding machine is not changed, the multiple fixed cover plates can be detached at a time, the labor intensity of workers is relieved, and installation, replacement and maintenance are convenient and fast. The structure is simple, processing and manufacturing are convenient, and manufacturing cost is low.

Description

TECHNICAL FIELD

[0001] The utility model belongs to textile machinery manufacturing technical field relates to the installation structure improvement of carding machine fixed cover plate, specifically a whole fixed cover plate installation mechanism and carding machine. BACKGROUND

[0002] The working principle of the carding machine is to open and comb the cotton fiber roll sent from the previous process and remove impurities, so that all the cotton loops in the form of curled blocks become basically straight single fibers, and in this process, broken seeds, impurities and short fibers left over from the cleaning process are removed, and then a certain specification of cotton sliver is integrated and stored in the cotton cylinder for use in the drawing process.

[0003] The fixed cover plate and the cylinder are main components of the carding machine, and the fixed cover plate performs detailed processing on the fibers through various ways such as pre-combing, improving fiber orientation, reducing cotton bundles and improving carding effect, so as to improve the overall working efficiency and product quality of the carding machine.

[0004] The fixed cover plate of the existing carding machine is fixed on the bow plate of the carding machine individually, and when cleaning is required during use, the fixed cover plate needs to be removed one by one, which is time-consuming and laborious, and the setting of the distance between the fixed cover plate and the cylinder is required during the initial installation and subsequent maintenance of the equipment. When the raw material or spinning process is changed, the fixed cover plate distance needs to be reset accordingly, which is common. Due to low working efficiency, high labor intensity and increased labor cost, textile enterprises are suffering.

[0005] How to design a whole fixed cover plate installation mechanism and carding machine, which can remove multiple fixed cover plates at one time under the premise of ensuring the carding distance of the carding machine unchanged, reduce the labor intensity of workers, and be convenient, fast and easy to install, replace and maintain. This is a technical problem to be solved in the field. UTILITY MODEL CONTENTS

[0006] The utility model discloses a whole fixed cover plate installation mechanism and carding machine, which can remove multiple fixed cover plates at one time under the premise of ensuring the carding distance of the carding machine unchanged, reduce the labor intensity of workers, and be convenient, fast and easy to install, replace and maintain.

[0007] The utility model discloses a whole fixed cover plate installation mechanism and carding machine, which can remove multiple fixed cover plates at one time under the premise of ensuring the carding distance of the carding machine unchanged, reduce the labor intensity of workers, and be convenient, fast and easy to install, replace and maintain.

[0008] An integrated fixed cover plate mounting mechanism, comprising a fixed cover plate, a left side arch plate, a right side arch plate, a left side round wall plate and a right side round wall plate, the left side arch plate and the right side arch plate are respectively installed on the left side round wall plate and the right side round wall plate, the fixed cover plate comprises a fixed cover plate framework and a card clothing arranged on the bottom surface of the fixed cover plate framework, characterized in that the top surfaces of the left side arch plate and the right side arch plate are respectively provided with arc-shaped washers mounted by fasteners, in the same fixed cover plate area, the left ends of each of the fixed cover plate frameworks are detachably mounted on the same arc-shaped washer on the left side arch plate, and the right ends of each of the fixed cover plate frameworks are detachably mounted on the same arc-shaped washer on the right side arch plate, so as to form an integrated fixed cover plate.

[0009] The improvement of the above technical solution is that mounting holes are arranged on the arc-shaped washers, and the fixed cover plate, the arc-shaped washer, the left side arch plate and the right side arch plate are respectively mounted on the left side round wall plate and the right side round wall plate by bolts.

[0010] The further improvement of the above technical solution is that one handle is arranged on the outer side edge of each end of the arc-shaped washer.

[0011] The further improvement of the above technical solution is that the arc-shaped top surfaces of the left side arch plate and the right side arch plate are consistent with the arc-shaped bottom surfaces of the arc-shaped washers thereon, the length of the arc-shaped washer is consistent with the length of the left side arch plate or the right side arch plate, and the width of the arc-shaped washer is 30-80 mm.

[0012] The further improvement of the above technical solution is that the arc-shaped washer is an integral structure made of a metal material.

[0013] The further improvement of the above technical solution is that the two ends of the fixed cover plate framework are respectively a left fixed end and a right fixed end, two adjusting bolt holes are arranged on the left fixed end and the right fixed end respectively, one pressing device mounting hole is arranged in the middle of the left fixed end and the right fixed end respectively, one adjusting bolt is arranged in each adjusting bolt hole, and one pressing device is arranged in each pressing device mounting hole, and the pressing device comprises an adjusting bolt, a spring and a fixed nut.

[0014] A carding machine, comprising a cylinder, a rear fixed cover plate area and a front fixed cover plate area, characterized in that the rear fixed cover plate area or / and the front fixed cover plate area adopts the integrated fixed cover plate mounting mechanism.

[0015] Compared with the prior art, the utility model has the following advantages and positive effects:

[0016] 1、The integrated fixed cover plate mounting mechanism can detach a plurality of fixed cover plates at one time under the premise of ensuring that the carding distance of the carding machine is unchanged, so as to reduce the labor intensity of workers and facilitate installation, replacement and maintenance.

[0017] 2、 The utility model discloses the arc gasket rim in integral type fixed cover plate mounting mechanism is provided with handle, when the fixed cover plate is removed, after the bolt of arc gasket two sides is removed, by two operators holding two handles of two sides, can very conveniently remove the fixed cover plate and arc gasket integrally, when installing again, it is also very convenient, and can ensure that carding machine carding gauge does not change;

[0018] 3、 The utility model discloses the fixed cover plate in carding machine can also adjust the gauge between single fixed cover plate framework and cylinder. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the perspective view of the utility model a carding machine with integral type fixed cover plate mounting mechanism;

[0020] Figure 2 It is Figure 1 It is the local enlarged view of the part pointed to in A;

[0021] Figure 3 It is the assembly position relation schematic drawing of arc gasket and fixed cover plate in the utility model;

[0022] Figure 4 It is the perspective view of arc gasket in the utility model.

[0023] In the drawing: 1, left side round wall board;2, big leak bottom;3, cylinder;4, rear fixed cover plate area left side bow plate;5, front fixed cover plate area left side bow plate;6, movable cover plate area;7, fixed cover plate framework;8, arc gasket;8.1, handle;8.2, mounting hole;B, rear fixed cover plate area. DETAILED DESCRIPTION

[0024] Referring to Figures 1-4 , the utility model a kind of embodiment with integral type fixed cover plate mounting mechanism, including fixed cover plate, left side bow plate, right side bow plate, left side round wall board 1 and right side round wall board, left side bow plate and right side bow plate are respectively installed on left side round wall board 1 and right side round wall board, and fixed cover plate includes fixed cover plate framework 7 and the card clothing set on its bottom surface.Left side bow plate and right side bow plate are respectively installed arc gasket 8 on the top surface of left side bow plate and right side bow plate with fastener, in the same fixed cover plate area (such as: rear fixed cover plate area B or / and front fixed cover plate area), the left end of each fixed cover plate framework 7 is detachably mounted on the same arc gasket 8 on left side bow plate, the right end of each fixed cover plate framework 7 is detachably mounted on the same arc gasket 8 on the right side bow plate, and form integral type fixed cover plate.

[0025] Further, the arc-shaped gasket 8 is provided with a mounting hole 8.2, and the fixed cover plate, the arc-shaped gasket 8, the left arc-shaped plate and the right arc-shaped plate are mounted on the left circular wall plate 1 and the right circular wall plate by bolts.

[0026] Further, each of the outer side edges of the arc-shaped gasket 8 near the two ends is provided with a handle 8.1, so as to facilitate the dismounting and mounting of the integral fixed cover plate by gripping the handle 8.1. The handle 8.1 is cylindrical, the connecting part between the handle 8.1 and the edge of the arc-shaped gasket 8 is flat, and the cylindrical part of the handle 8.1 can be further provided with anti-skid convex strips.

[0027] Further, the arc-shaped top surface of the left arc-shaped plate and the right arc-shaped plate is consistent with the arc-shaped bottom surface of the arc-shaped gasket 8 thereon, the length of the arc-shaped gasket 8 is consistent with the length of the left arc-shaped plate or the right arc-shaped plate, and the width of the arc-shaped gasket 8 is 30-80 mm (preferably, about 50 mm).

[0028] Further, the arc-shaped gasket 8 is an integral structure made of a metal material (such as aluminum alloy).

[0029] In order to adjust the distance between the fixed cover plate skeleton 7 and the cylinder 3 by a single fixed cover plate, the two ends of the fixed cover plate skeleton 7 are respectively a left fixed end and a right fixed end, two adjusting bolt holes are arranged on the left fixed end and the right fixed end respectively, one pressing device mounting hole is arranged on the middle of the left fixed end and the right fixed end respectively, one adjusting bolt is arranged in each of the adjusting bolt holes, and one pressing device is arranged in each of the pressing device mounting holes. The pressing device comprises an adjusting bolt, a spring and a fixed nut.

[0030] Referring to Figures 1-4 , the embodiment of the carding machine comprises a cylinder 3, a rear fixed cover plate area B and a front fixed cover plate area, and the rear fixed cover plate area B or / and the front fixed cover plate area adopts the integral fixed cover plate mounting mechanism in the above embodiment.

[0031] Figure 1 In the figure, the movable cover plate area 6, the left arc-shaped plate 5 of the front fixed cover plate area and the left arc-shaped plate 4 of the rear fixed cover plate area can be seen, and the right arc-shaped plate cannot be seen. From Figure 1 In the figure, the complete rear fixed cover plate area B can be seen, but the complete front fixed cover plate area cannot be seen. Since the structures are basically the same or symmetrical, it is not necessary to increase the drawings for display or detailed description in words.

[0032] Of course, the above description is not a limitation on the utility model, and the utility model is not limited to the above examples. Within the essential range of the utility model, changes, modifications, additions or replacements made by ordinary technical personnel in the technical field should also belong to the protection range of the utility model.

Claims

1. A unitary fixed flat bar mounting mechanism comprising a fixed flat bar, a left side bow bar, a right side bow bar, a left side round wall bar and a right side round wall bar, the left side bow bar and the right side bow bar being respectively mounted on the left side round wall bar and the right side round wall bar, the fixed flat bar comprising a fixed flat bar skeleton and a card clothing provided on a bottom surface of the fixed flat bar, characterized in that, The left and right arch plates are respectively provided with arc-shaped pads on the top surfaces thereof, and the left ends of the fixing cover plate skeletons are detachably mounted on the same arc-shaped pad on the left arch plate, and the right ends of the fixing cover plate skeletons are detachably mounted on the same arc-shaped pad on the right arch plate, thereby forming an integrated fixing cover plate.

2. The one-piece, fixed cover plate mounting mechanism of claim 1, wherein, The arc-shaped pads are provided with mounting holes, and the fixing cover plate, the arc-shaped pads, the left arch plate and the right arch plate are respectively mounted on the left and right circular wall plates by bolts.

3. The one-piece, fixed cover plate mounting mechanism of claim 1 or 2, wherein, Each of the arc-shaped pads is provided with a handle on the outer side edge close to the two ends.

4. The one-piece, fixed cover plate mounting mechanism of claim 1 or 2, wherein, The arc-shaped top surfaces of the left and right arch plates are matched with the arc-shaped bottom surfaces of the arc-shaped pads thereon, the length of the arc-shaped pads is consistent with the length of the left or right arch plate, and the width of the arc-shaped pads is 30-80 mm.

5. The one-piece, fixed cover plate mounting mechanism of claim 3, wherein, The arc-shaped top surfaces of the left and right arch plates are matched with the arc-shaped bottom surfaces of the arc-shaped pads thereon, the length of the arc-shaped pads is consistent with the length of the left or right arch plate, and the width of the arc-shaped pads is 30-80 mm.

6. The one-piece, fixed cover plate mounting mechanism of claim 1 or 2, wherein, The arc-shaped pads are integrally formed of metal materials.

7. The one-piece, fixed cover plate mounting mechanism of claim 5, wherein, The arc-shaped pads are integrally formed of metal materials.

8. The one-piece, fixed cover plate mounting mechanism of claim 1 or 2, wherein, The two ends of the fixing cover plate skeleton are respectively a left fixing end and a right fixing end, two adjusting bolt holes are respectively arranged on the left fixing end and the right fixing end, one pressing device mounting hole is arranged on the middle of the left fixing end and the right fixing end, one adjusting bolt is arranged in each adjusting bolt hole, and one pressing device is arranged in each pressing device mounting hole.

9. The one-piece, fixed cover plate mounting mechanism of claim 7, wherein, The two ends of the fixing cover plate skeleton are respectively a left fixing end and a right fixing end, two adjusting bolt holes are respectively arranged on the left fixing end and the right fixing end, one pressing device mounting hole is arranged on the middle of the left fixing end and the right fixing end, one adjusting bolt is arranged in each adjusting bolt hole, and one pressing device is arranged in each pressing device mounting hole.

10. A carding machine comprising a cylinder, a rear stationary flat zone and a front stationary flat zone, characterized in that, The rear fixing cover plate area and / or the front fixing cover plate area adopts the integrated fixing cover plate mounting mechanism according to any one of claims 1-9.

Images