Climbing tool beneficial to maintenance of crystallizer

Abstract

The utility model relates to the technical field of crystallizer maintenance, and discloses a climbing tool helpful for maintenance of a crystallizer, which comprises a mounting rack, the top of the mounting rack is fixedly connected with a maintenance platform, the front side of the mounting rack is fixedly connected with two fixed vertical plates, a pedal is fixedly connected between the two fixed vertical plates, and the maintenance platform is fixedly connected with the pedal. Guide grooves are formed in the surfaces of the front sides of the two fixed vertical plates, connecting plates are arranged in the guide grooves in the two sides, and through cooperation of a motor, a driving rod, a rotating rod, the connecting plates, a bearing rod and other structures, the protection effect can be achieved when a worker climbs; and the situation that the crystallizer topples over due to the fact that the crystallizer is not held tightly by hands or slippery by feet is effectively avoided, the safety and the protection effect of the device are effectively improved, and therefore workers can overhaul and maintain the crystallizer very conveniently.

Description

Technical Field

[0001] This utility model relates to the field of crystallizer maintenance technology, specifically a climbing tool that helps in the maintenance of crystallizers. Background Technology

[0002] The main function of a crystallizer is to cool and solidify liquid metal (such as molten steel) into a solid shell with a certain shape and size. Its working principle is based on heat exchange. Liquid metal is introduced into the crystallizer, and the crystallizer wall is usually made of a material with good thermal conductivity, such as copper, and has cooling channels.

[0003] In existing crystallizer maintenance, workers typically climb to the maintenance platform using a ladder attached to the frame. However, in practice, workers need to use their hands and feet for support while climbing, and if they lose their grip or slip, they risk falling. This poses a significant safety hazard, is impractical, and fails to effectively protect workers. Therefore, we propose a climbing tool to address these issues and facilitate crystallizer maintenance. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides a climbing tool that helps to inspect and maintain crystallizers, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a climbing tool that facilitates the maintenance of a crystallizer, comprising a mounting frame, a maintenance platform fixedly connected to the top of the mounting frame, two fixed vertical plates fixedly connected to the front side of the mounting frame, a foot pedal fixedly connected between the two fixed vertical plates, guide grooves formed on the front surfaces of the two fixed vertical plates, connecting plates provided inside the guide grooves on both sides, a receiving rod fixedly connected between the two connecting plates, a rotating shaft rotatably connected inside the guide grooves, the outer surface of the rotating shaft fixedly fitted on the connecting plates, a first cavity formed inside the fixed vertical plates, one end of the rotating shaft near the first cavity rotatably penetrating into the first cavity, a driving rod rotatably connected inside the first cavity, a first bevel gear fixedly fitted on the outer surface of the driving rod, a second bevel gear fixedly fitted on the end of the rotating shaft located inside the first cavity, the first bevel gear and the second bevel gear meshing together, a second cavity formed inside the horizontal plate at the bottom of the mounting frame, and a driving assembly provided inside the second cavity.

[0006] Preferably, the drive assembly includes a support shaft, which is rotatably connected inside the second cavity, and a first gear is fixedly sleeved on the outer surface of the support shaft.

[0007] Preferably, the lower ends of both drive rods are rotatably inserted into the interior of the second cavity, and a synchronous pulley is fixedly sleeved on one end of each drive rod located inside the second cavity. A synchronous belt is externally engaged with the two synchronous pulleys.

[0008] Preferably, a second gear is fixedly sleeved on one end of the drive rod on the left side inside the second cavity, and the first gear and the second gear are meshed together.

[0009] Preferably, a motor is fixedly connected to the surface of the horizontal plate at the bottom of the mounting bracket, and the output shaft of the motor rotates through the interior of the second cavity and is fixedly connected to the support shaft.

[0010] Preferably, handles are fixedly connected to the surfaces of both fixed vertical plates.

[0011] Preferably, a buffer pad is provided on the outside of the receiving rod.

[0012] Preferably, a protective barrier is fixedly connected to the top of the mounting bracket.

[0013] Compared with the prior art, this utility model provides a climbing tool that helps in the maintenance of crystallizers, and has the following beneficial effects:

[0014] 1. This climbing tool, which helps in the maintenance of crystallizers, works in conjunction with a motor, drive rod, rotating rod, connecting plate, and support rod to provide protection for workers during climbing. It effectively prevents tipping due to loose grip or slipping feet, thus significantly improving the safety and protective effect of the device and greatly facilitating the maintenance and repair of crystallizers.

[0015] 2. This climbing tool, which helps in the maintenance of crystallizers, effectively avoids injury to workers due to the cushioning pad, and the handles improve the ease of climbing when workers are maintaining the crystallizers. The protective barriers further enhance the safety of workers when climbing. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a climbing tool that helps in the maintenance of crystallizers according to the present invention;

[0017] Figure 2 This is a schematic diagram of the structure of the fixed vertical plate of this utility model;

[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 This is a cross-sectional view of the fixed vertical plate of this utility model;

[0020] Figure 5 for Figure 4 Enlarged view of point B in the middle;

[0021] Figure 6 This is a cross-sectional structural diagram of the receiving rod of this utility model.

[0022] In the diagram: 1. Mounting frame; 2. Inspection platform; 3. Fixed vertical plate; 4. Foot pedal; 5. Guide groove; 6. Connecting plate; 7. Supporting rod; 8. Rotating shaft; 9. First cavity; 10. Drive rod;

[0023] 11. First bevel gear; 12. Second bevel gear; 13. Second cavity; 14. Synchronous pulley; 15. Synchronous belt; 16. Motor; 17. Support shaft; 18. First gear; 19. First gear; 20. Handle;

[0024] 21. Protective fencing;

[0025] 701. Cushioning pad. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-6 This utility model provides a technical solution: a climbing tool that helps in the maintenance of crystallizers, including a mounting frame 1 for installing the crystallizer, a maintenance platform 2 for workers to stand on fixedly connected to the top of the mounting frame 1, two fixed vertical plates 3 for fixing are fixedly connected to the front side of the mounting frame 1, a foot pedal 4 for support is fixedly connected between the two fixed vertical plates 3, guide grooves 5 for limiting the movement trajectory of the structure are opened on the front surface of the two fixed vertical plates 3, several connecting plates 6 for connecting are provided inside the guide grooves 5 on both sides, a support rod 7 for supporting the workers is fixedly connected between the two connecting plates 6, several rotating shafts 8 for connecting are rotatably connected inside the guide grooves 5, the outer surface of the rotating shafts 8 is fixedly sleeved on the connecting plates 6, and the connecting plates 6 and the support rods 7 can be moved by rotating the rotating shafts 8.

[0028] The fixed vertical plate 3 has a first cavity 9 inside. The end of the rotating shaft 8 near the first cavity 9 is rotatably inserted into the first cavity 9. The first cavity 9 is rotatably connected to a drive rod 10, which serves as a connection. The outer surface of the drive rod 10 is fixedly fitted with a first bevel gear 11 for transmission. The rotation of the two drive rods 10 can drive the first bevel gear 11 fixedly fitted on its surface to rotate. The end of the rotating shaft 8 located inside the first cavity 9 is fixedly fitted with a second bevel gear 12, which is also used for transmission. The rotation of the second bevel gear 12 can drive the rotating shaft 8 to rotate. The first bevel gear 11 and the second bevel gear 12 are meshed and connected. The rotation of the first bevel gear 11 can drive the rotation of the second bevel gear 12. The bottom horizontal plate of the mounting bracket 1 has a second cavity 13 inside. The second cavity 13 is equipped with a drive assembly.

[0029] The drive assembly includes a support shaft 17 that provides support. The support shaft 17 is rotatably connected inside the second cavity 13. A first gear 18 that provides transmission is fixedly sleeved on the outer surface of the support shaft 17. The rotation of the support shaft 17 can drive the rotation of the first gear 18.

[0030] The lower ends of both drive rods 10 rotate through the interior of the second cavity 13. One end of each drive rod 10 located inside the second cavity 13 is fixedly fitted with a synchronous pulley 14 for transmission. The two synchronous pulleys 14 are externally meshed with a synchronous belt 15 to facilitate the synchronous rotation of the two synchronous pulleys 14. The rotation of the second gear 19 can drive the rotation of the left drive rod 10. At this time, with the cooperation of the two synchronous pulleys 14 and the synchronous belt 15, the right drive rod 10 will rotate synchronously.

[0031] The left drive rod 10 is fixedly fitted with a second gear 19 at one end inside the second cavity 13, which also serves as a transmission mechanism between the structures. The first gear 18 and the second gear 19 are meshed and connected, and the rotation of the first gear 18 can drive the rotation of the second gear 19.

[0032] A motor 16 is fixedly connected to the surface of the horizontal plate at the bottom of the mounting bracket 1. The output shaft of the motor 16 rotates through the interior of the second cavity 13 and is fixedly connected to the support shaft 17. The rotation of the output shaft of the motor 16 can drive the rotation of the support shaft 17.

[0033] Among them, motor 16 is a servo motor, which is existing technology. Also matched with motor 16 are power supply, wires, controller and microcomputer, etc. Since they are not the main structures, they will not be described in detail.

[0034] Both fixed vertical plates 3 are fixedly connected to handles 20 for easy gripping by workers. The handles 20 effectively improve the efficiency of workers when climbing.

[0035] The receiving rod 7 is fitted with a buffer pad 701 that serves to transmit impact. The buffer pad 701 can provide a certain buffer when the worker comes into contact with the receiving rod 7, thereby effectively reducing the pain when the receiving rod 7 comes into contact with the worker.

[0036] The top of the mounting frame 1 is fixedly connected to a protective barrier 21, which further improves the safety of the staff.

[0037] Working principle:

[0038] When using this climbing tool that aids in crystallizer maintenance, the motor 16 is activated by turning on its switch. The rotation of the motor 16's output shaft drives the support shaft 17, which in turn drives the first gear 18, which in turn drives the second gear 19. The second gear 19 then drives the left drive rod 10. Simultaneously, with the cooperation of the two synchronous pulleys 14 and the synchronous belt 15, the right drive rod 10 rotates synchronously. The rotation of both drive rods 10 drives the first bevel gear 11, which is fixedly mounted on its surface, to rotate. The rotation of the first bevel gear 11 drives the second bevel gear 12, which in turn drives the rotating shaft 8. The rotation of the rotating shaft 8 then moves the connecting plate 6 and the supporting rod 7, ultimately making the connecting plate 6 perpendicular to the fixed vertical plate 3.

[0039] Then, the staff can enter from the bottom between the receiving rod 7 and the mounting frame 1. When climbing, they can hold the handle 20 and climb to the top of the maintenance platform 2 by stepping on the pedal 4, and then carry out maintenance on the crystallizer.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A climbing tool that facilitates the maintenance of crystallizers, characterized in that: The system includes a mounting frame (1), with a maintenance platform (2) fixedly connected to the top of the mounting frame (1). Two fixed vertical plates (3) are fixedly connected to the front side of the mounting frame (1), and a foot pedal (4) is fixedly connected between the two fixed vertical plates (3). Guide grooves (5) are provided on the front surfaces of both fixed vertical plates (3), and connecting plates (6) are provided inside the guide grooves (5) on both sides. A supporting rod (7) is fixedly connected between the two connecting plates (6). A rotating shaft (8) is rotatably connected inside the guide grooves (5), and the outer surface of the rotating shaft (8) is fixedly fitted onto the connecting plate (6). The fixed vertical plates (3)... The first cavity (9) is provided inside the mounting bracket (1). The end of the rotating shaft (8) near the first cavity (9) is rotated and penetrates into the first cavity (9). The first cavity (9) is rotatably connected to a drive rod (10). The outer surface of the drive rod (10) is fixedly fitted with a first bevel gear (11). The end of the rotating shaft (8) located inside the first cavity (9) is fixedly fitted with a second bevel gear (12). The first bevel gear (11) and the second bevel gear (12) are meshed together. The bottom of the mounting bracket (1) has a second cavity (13) inside the horizontal plate. The second cavity (13) is provided with a drive assembly.

2. The climbing tool for facilitating the maintenance of crystallizers according to claim 1, characterized in that: The drive assembly includes a support shaft (17) which is rotatably connected inside the second cavity (13), and a first gear (18) is fixedly sleeved on the outer surface of the support shaft (17).

3. The climbing tool for facilitating the maintenance of crystallizers according to claim 2, characterized in that: The lower ends of both drive rods (10) rotate through the interior of the second cavity (13). The end of the drive rod (10) on the left side located inside the second cavity (13) is fixedly fitted with a second gear (19). The first gear (18) and the second gear (19) are meshed and connected.

4. The climbing tool for facilitating the maintenance of crystallizers according to claim 3, characterized in that: One end of each of the two drive rods (10) located inside the second cavity (13) is fixedly fitted with a synchronous pulley (14), and the two synchronous pulleys (14) are externally meshed with a synchronous belt (15).

5. A climbing tool for facilitating the maintenance of crystallizers according to claim 4, characterized in that: A motor (16) is fixedly connected to the horizontal plate surface at the bottom of the mounting bracket (1). The output shaft of the motor (16) rotates through the interior of the second cavity (13) and is fixedly connected to the support shaft (17).

6. A climbing tool for facilitating the maintenance of crystallizers according to claim 1, characterized in that: Handles (20) are fixedly connected to the surfaces of both of the fixed vertical plates (3).

7. A climbing tool for facilitating the maintenance of crystallizers according to claim 1, characterized in that: The receiving rod (7) is covered with a buffer pad (701).

8. A climbing tool for facilitating the maintenance of crystallizers according to claim 5, characterized in that: The top of the mounting bracket (1) is fixedly connected to a protective barrier (21).

Images