Heat pump system with separator
By combining baffles and water collection plates with a drive mechanism, multi-stage steam-water separation is achieved, solving the problem of steam being difficult to keep dry and improving the steam's heat transfer performance and heat exchange efficiency.
Patent Information
- Application Number
- CN202423310519.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing separators, it is difficult to keep the steam in a dry state, which affects the heat transfer performance and heat exchange efficiency of the dried steam.
The system employs a combination of baffles and water collection mesh. A drive mechanism causes the baffles to rotate downwards alternately. Combined with elastic columns and scrapers, this achieves multi-stage steam-water separation and prevents water from adhering to the surfaces of the baffles and water collection mesh.
It improves the efficiency of steam-water separation, ensures that the steam remains dry, and enhances the heat transfer performance and heat exchange efficiency.
Smart Images

Figure CN223783095U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to wastewater treatment technical field especially, it relates to a heat pump system with separator. BACKGROUND
[0002] The heat pump evaporation technology is a new type of evaporation technology that uses a heat pump system to recover and reuse the heat energy of secondary steam to improve energy utilization efficiency and reduce energy consumption. The heat pump system plays a key role in industrial wastewater treatment.
[0003] Industrial wastewater enters the distillation kettle to evaporate and generate steam, and then the steam is condensed into condensate liquid by the steam condenser. This condensate liquid can be directly discharged, thereby reducing the discharge cost of industrial wastewater. In order to improve the heat transfer performance of the steam and improve the heat exchange efficiency, the steam needs to be dried before entering the steam condenser, that is, the humid steam needs to be separated into water and steam. The existing separators mostly use baffle plates to separate the steam and water, and the water separated out adheres to the surface of the baffle plate. The water on the baffle plate is not timely treated, so that the subsequent incoming steam will contact the water on the baffle plate, which may cause the dry steam to become wet steam again, thereby making it difficult to maintain the dry state of the discharged steam, and further affecting the role of the dry steam, that is, reducing the heat transfer performance and heat exchange efficiency of the steam. SUMMARY
[0004] The utility model discloses a heat pump system with separator to solve the technical problem that the steam discharged from the separator is difficult to maintain a dry state in the prior art, and further affect the role of the dry steam.
[0005] The purpose of the utility model can be realized by the following technical solutions:
[0006] A heat pump system with a separator, comprising a separation cylinder, an air inlet pipe, an air outlet pipe and a drain pipe, the separator further comprising:
[0007] A baffle plate, a plurality of baffle plates are installed in the separation cylinder, one end of the baffle plate is elastically connected to the inner wall of the separation cylinder, so that the baffle plate always has a tendency to rotate upward, the plurality of baffle plates are distributed in a staggered manner, and all are inclined from the movable end to the end, and a plurality of baffle plates form a plurality of curved steam flow channels;
[0008] A water collecting net plate, a water collecting net plate is installed at the bottom of each baffle plate except the lowermost baffle plate, the water collecting net plate is slidingly installed at the bottom of the baffle plate, and the top of the water collecting net plate is in a rotating state, and the water collecting net plate is close to the end of the baffle plate;
[0009] A driving mechanism is installed in the inner wall of the air inlet pipe and the separation cylinder, and the driving mechanism drives the baffle to rotate downward.
[0010] As a preferred embodiment of the above technical solution, the driving mechanism comprises:
[0011] A vane is rotatably installed in the air inlet pipe, and the vane is coaxial with the air inlet pipe.
[0012] A first rotating rod and a second rotating rod are rotatably installed in the inner wall of the two sides of the separation cylinder, the first rotating rod is in transmission connection with the output shaft of the vane through a first transmission member, the first rotating rod is in transmission connection with the second rotating rod through a fourth transmission member, and the fourth transmission member is installed in the inner wall of the top of the inner cavity of the separation cylinder.
[0013] A plurality of cams are rotatably installed in the inner wall of the two sides of the inner cavity of the separation cylinder, the rotating bottom end of the cam is in abutment with the top of the end of the baffle, the cam close to the first rotating rod is in transmission connection with the first rotating rod through a second transmission member, and the cam close to the second rotating rod is in transmission connection with the second rotating rod through a third transmission member.
[0014] As a preferred embodiment of the above technical solution, the protruding part of the cam connected with the first rotating rod faces the opposite direction of the protruding part of the cam connected with the second rotating rod, so that the plurality of baffles on the left and right sides are alternately rotated downward.
[0015] As a preferred embodiment of the above technical solution, a plurality of elastic columns are arranged between the front and rear inner walls of the inner cavity of the separation cylinder, and the elastic columns are located below the baffles.
[0016] As a preferred embodiment of the above technical solution, the positions of the elastic columns are close to the ends of the baffles, and the elastic columns are in contact with the baffles when the baffles are rotated downward.
[0017] As a preferred embodiment of the above technical solution, a through hole is arranged on each of the baffles except the uppermost baffle, the water collecting net plate passes through the through hole, and the top of the baffle is provided with two scrapers, the two scrapers are located at the edges on the two sides of the through hole, and the scrapers are in contact with the surface of the water collecting net plate.
[0018] The utility model discloses the beneficial effects are:
[0019] 1、in the utility model, by making the plurality of baffles alternate intermittent downward rotation, cooperate with the elastic rotation of the upper baffle, make the baffle after downward rotation and rotate upward, thereby make the baffle produce the shake in this process, and then make the water that the baffle and the water collecting net board intercept falls down, and flows along the plurality of baffles, finally discharges from the drainpipe, this can effectively avoid the moisture to adhere to the surface of the baffle and the water collecting net board, thereby avoid the dry steam to meet the moisture again and become the wet steam, make the steam that discharges from the exhaust pipe keep dry state, avoid reducing the heat transfer performance and heat exchange efficiency of steam.
[0020] 2、 The utility model discloses a baffle and water collecting net board are carried out multistage steam -water separation to wet steam, and wet steam can be rapidly steam -water separated, and steam -water separation efficiency is improved,
[0021] 3、 The utility model discloses a baffle and water collecting net board are carried out multistage steam -water separation to wet steam, and wet steam can be rapidly steam -water separated, and steam -water separation efficiency is improved,
[0022] 4、 The utility model discloses a baffle and water collecting net board are carried out multistage steam -water separation to wet steam, and wet steam can be rapidly steam -water separated, and steam -water separation efficiency is improved, BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is whole structure schematic diagram of the utility model;
[0024] Figure 2 It is baffle and water collecting net board structure schematic diagram.
[0025] In the drawing,
[0026] 1, separation cylinder;2, inlet pipe;3, exhaust pipe;4, impeller;5, transmission piece one;6, rotation rod one;7, transmission piece two;8, baffle;81, through -hole;82, scraper;9, water collecting net board;10, elastic column;11, cam;12, rotation rod two;13, transmission piece three;14, transmission piece four;15, drain pipe. DETAILED DESCRIPTION
[0027] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0028] As Figure 1 shown, a heat pump system with a separator includes a separation cylinder 1, an inlet pipe 2, an exhaust pipe 3 and a drain pipe 15, and the separator further includes:
[0029] Baffle plates 8, a plurality of baffle plates 8 are installed in the separation cylinder 1, one end of the baffle plate 8 is elastically connected to the inner wall of the separation cylinder 1, so that the baffle plate 8 always has a tendency to rotate upward, the plurality of baffle plates 8 are staggered at the head and tail, and are all inclined from the movable end to the end, and a plurality of baffle plates 8 form a plurality of curved steam flow channels;
[0030] Water collecting net plate 9, the bottom of the baffle plate 8 is provided with a water collecting net plate 9 except the lowermost baffle plate 8, the water collecting net plate 9 is slidingly installed at the bottom of the baffle plate 8, and the top of the water collecting net plate 9 is in a rotating state, and the water collecting net plate 9 is close to the end of the baffle plate 8;
[0031] Driving mechanism, a driving mechanism is installed in the inner wall of the separation cylinder 1 and the gas inlet pipe 2, and drives the baffle plate 8 to rotate downward.
[0032] In one case of the embodiment, the elastic rotating part of the baffle plate 8 can be provided with a torsional spring.
[0033] In actual application, the wet steam generated by the wastewater enters the separation cylinder 1 through the gas inlet pipe 2, and the wet steam passes through the plurality of curved steam flow channels, increasing the path of steam flow. When the wet steam encounters the baffle plate 8, because the water droplets have a large mass and inertia, they will move along the surface of the baffle plate 8 and eventually be intercepted, while the steam can bypass the baffle plate 8 and continue to flow. The wet steam is also intercepted by the plurality of water collecting net plates 9 in the path when passing through the steam flow channel, thereby intercepting the water in the wet steam. In this way, the wet steam is separated into steam and water by the baffle plate 8 and the water collecting net plate 9, improving the separation efficiency.
[0034] When the baffle plate 8 and the water collecting net plate 9 intercept the water, the driving mechanism makes the plurality of baffle plates 8 rotate downward alternately and intermittently, and cooperates with the elastic rotation of the baffle plate 8, so that the baffle plate 8 rotates upward after rotating downward, thereby causing the baffle plate 8 to shake in this process, and further causing the water intercepted on the baffle plate 8 and the water collecting net plate 9 to fall down and flow along the plurality of baffle plates 8, and finally be discharged from the drain pipe 15. In this way, water can be effectively prevented from adhering to the surface of the baffle plate 8 and the water collecting net plate 9, thereby preventing the dry steam from encountering water again to become wet steam, so that the steam discharged from the exhaust pipe 3 remains dry, avoiding reducing the heat conduction performance and heat exchange efficiency of the steam.
[0035] Further, the driving mechanism comprises:
[0036] Impeller 4, an impeller 4 is rotatably installed in the gas inlet pipe 2, and the impeller 4 is coaxial with the gas inlet pipe 2;
[0037] The rotating rod one 6 and the rotating rod two 12 are respectively rotatably installed in the inner walls of the two sides of the separation cylinder 1, the rotating rod one 6 is in transmission connection with the output shaft of the impeller 4 through the transmission member one 5, the rotating rod one 6 is in transmission connection with the rotating rod two 12 through the transmission member four 14, and the transmission member four 14 is installed in the inner wall of the top of the inner cavity of the separation cylinder 1;
[0038] The cam 11 is rotatably installed in the inner walls of the two sides of the inner cavity of the separation cylinder 1, the rotating bottom end of the cam 11 abuts against the top of the end of the baffle plate 8, the cam 11 close to the rotating rod one 6 is in transmission connection with the rotating rod one 6 through the transmission member two 7, and the cam 11 close to the rotating rod two 12 is in transmission connection with the rotating rod two 12 through the transmission member three 13.
[0039] The protruding part of the cam 11 connected with the rotating rod one 6 faces the opposite direction of the protruding part of the cam 11 connected with the rotating rod two 12, so that the plurality of baffle plates 8 on the left and right sides are alternately downwardly rotated.
[0040] In one case of the embodiment, the transmission member one 5, the transmission member two 7 and the transmission member three 13 can all be two bevel gears in mesh with each other, or can be other components capable of transmission; the transmission member four 14 can be a belt pulley and a belt, or can be other components capable of transmission.
[0041] In actual application of the embodiment, the wet steam enters into the separation cylinder 1 through the air inlet pipe 2, the power of the wet steam flow makes the impeller 4 rotate, the impeller 4 makes the rotating rod one 6 rotate through the transmission member one 5, the rotating rod one 6 makes the rotating rod two 12 rotate through the transmission member four 14, the rotating rod one 6 makes the plurality of cams 11 connected therewith rotate through the transmission member two 7, and the rotating rod two 12 makes the plurality of cams 11 connected therewith rotate through the transmission member three 13, so that the protruding part of the cam 11 extrudes the baffle plate 8, and the baffle plate 8 is downwardly rotated, thereby making the water attached to the baffle plate 8 and the water collecting net plate 9 fall down;
[0042] The plurality of cams 11 on the left and right sides make the plurality of baffle plates 8 on the left and right sides alternately downwardly rotate, so that the water on all the baffle plates 8 does not fall down and splash everywhere when all the baffle plates 8 are downwardly rotated and swing, the contact between the water and the dry steam is avoided, the separation efficiency of the wet steam is improved, the steam discharged from the air outlet pipe 3 is kept in a dry state, and the heat conduction performance and the heat exchange efficiency of the steam are avoided from being reduced.
[0043] Further, a plurality of elastic columns 10 are arranged between the front and rear inner walls of the inner cavity of the separation cylinder 1, and the elastic columns 10 are located below the baffle plate 8.
[0044] The position of the elastic column 10 is close to the end of the baffle plate 8, and the baffle plate 8 is in contact with the elastic column 10 when the baffle plate 8 is downwardly rotated.
[0045] In one case of the embodiment, the elastic column 10 can be an elastic rubber column with certain toughness.
[0046] In actual application of the embodiment, when the baffle 8 rotates downward at a high speed after the cam 11 rotates and extrudes the baffle 8, the baffle 8 collides with the elastic column 10, the elastic column 10 elastically deforms and rebounds, cooperates with the elastic rotation of the baffle 8, and makes the baffle 8 violently shake when rotating downward, thereby improving the efficiency of water from the baffle 8 and the water collecting net plate 9 falling down, effectively avoiding the steam from contacting the water again, improving the separation efficiency of the wet steam, keeping the steam discharged from the exhaust pipe 3 in a dry state, and avoiding reducing the heat conduction performance and heat exchange efficiency of the steam.
[0047] As shown in Figure 1 and Figure 2 , except the uppermost baffle 8, the other baffles 8 are provided with through holes 81, the water collecting net plate 9 passes through the through holes 81, and the top of the baffle 8 is provided with two scrapers 82, which are located at the edges of the two sides of the through hole 81 and contact the surface of the water collecting net plate 9.
[0048] In actual application of the embodiment, when the baffle 8 rotates downward, the water collecting net plate 9 slides and rotates along the baffle 8, so that the water collecting net plate 9 is always located in the through hole 81, and the water collecting net plate 9 moves downward along the through hole 81, the scraper 82 scrapes the surface of the water collecting net plate 9, so that the water attached to the surface of the water collecting net plate 9 is scraped down, thereby effectively avoiding the steam from contacting the water again, improving the separation efficiency of the wet steam, keeping the steam discharged from the exhaust pipe 3 in a dry state, and avoiding reducing the heat conduction performance and heat exchange efficiency of the steam.
[0049] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed.
Claims
1. A heat pump system with a separator, comprising a separator cylinder (1), an air inlet pipe (2), an air outlet pipe (3) and a drain pipe (15), characterized in that, The separator further comprises: baffles (8), a plurality of baffles (8) are installed in the separation cylinder (1), one end of the baffle (8) is elastically connected to the inner wall of the separation cylinder (1), the baffle (8) always has a tendency to rotate upward, the plurality of baffles (8) are staggered at the head and tail, and all are inclined from the movable end to the end, a plurality of baffles (8) form a plurality of curved steam flow channels; water collecting net plate (9), the bottom of each baffle (8) is provided with a water collecting net plate (9) except the lowermost baffle (8), the water collecting net plate (9) is slidingly installed at the bottom of the baffle (8), and the top of the water collecting net plate (9) is in a rotating state, the water collecting net plate (9) is close to the end of the baffle (8); drive mechanism, the drive mechanism is installed in the inner wall of the separation cylinder (1) and the inlet pipe (2), and drives the baffle (8) to rotate downward.
2. The heat pump system with a separator according to claim 1, characterized by, The drive mechanism comprises: impeller (4), the impeller (4) is rotatably installed in the inlet pipe (2), and the impeller (4) is coaxial with the inlet pipe (2); rotating rod one (6) and rotating rod two (12), rotating rod one (6) and rotating rod two (12) are rotatably installed in the inner wall of the two sides of the separation cylinder (1), the rotating rod one (6) is in transmission connection with the output shaft of the impeller (4) through the transmission member one (5), the rotating rod one (6) is in transmission connection with the rotating rod two (12) through the transmission member four (14), and the transmission member four (14) is installed in the inner wall of the top of the inner cavity of the separation cylinder (1); cam (11), a plurality of cams (11) are rotatably installed in the inner wall of the two sides of the inner cavity of the separation cylinder (1), the rotating bottom end of the cam (11) abuts against the top of the end of the baffle (8), the cam (11) close to the rotating rod one (6) is in transmission connection with the rotating rod one (6) through the transmission member two (7), and the cam (11) close to the rotating rod two (12) is in transmission connection with the rotating rod two (12) through the transmission member three (13).
3. The heat pump system with a separator according to claim 2, characterized by, The protruding part of the cam (11) connected with the rotating rod one (6) faces opposite to the protruding part of the cam (11) connected with the rotating rod two (12), so that the plurality of baffles (8) on the left and right sides rotate downward alternately.
4. The heat pump system with a separator according to claim 2, wherein A plurality of elastic columns (10) are arranged between the front and rear inner walls of the inner cavity of the separation cylinder (1), and the elastic columns (10) are located below the baffles (8).
5. The heat pump system with a separator according to claim 4, wherein The position of the elastic column (10) is close to the end of the baffle (8), and the elastic column (10) is contacted when the baffle (8) rotates downward.
6. The heat pump system with a separator according to claim 1, wherein Except for the uppermost baffle (8), a through hole (81) is formed in each of the other baffles (8), the water collecting net plate (9) passes through the through hole (81), and two scrapers (82) are arranged on the top of the baffle (8), the two scrapers (82) are located at the edges on the two sides of the through hole (81), and the scraper (82) is in contact with the surface of the water collecting net plate (9).