CCD (Charge Coupled Device) mobile detection module

By introducing an adjustment structure into the CCD detection module, the problems of cumbersome light source disassembly and assembly and difficulty in adjusting the spacing are solved, enabling convenient adjustment of the spacing between the light source and the CCD lens module, thereby improving image acquisition quality and detection effect.

CN223784162UActive Publication Date: 2026-01-09KUNSHAN MODAO AUTOMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423156390.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2026-01-09
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The existing CCD inspection module has a cumbersome light source disassembly and assembly operation, and the distance between the light source and the CCD lens module is difficult to adjust, resulting in poor image acquisition quality and inspection effect.

Method used

A CCD motion detection module was designed, comprising a frame, a moving module, a CCD lens module, and an adjustment structure. The distance between the light source and the CCD lens module can be easily adjusted through the adjustment structure, and the light source can be fixed and its position adjusted using components such as an adjustment groove, an adjustment rod, a support plate, a limit rod, and a mounting plate.

Benefits of technology

The light source is easy to install and remove, and the position of the support plate is adjustable. The distance between the light source and the lens can be adjusted according to the needs and surface characteristics of the object to be tested, thereby improving image quality and detection effect.

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Abstract

The utility model relates to the field of CCD (Charge Coupled Device) detection, in particular to a CCD mobile detection module. Comprising a frame and an adjusting structure, a moving module is installed at the upper end of the frame, a moving plate is installed at the output end of the moving module, a CCD lens module is installed on the side, away from the frame, of the moving plate, a light source is installed on the side, close to the CCD lens module, of the moving plate through the adjusting structure, and the adjusting structure is arranged on the surface of the moving plate. The adjusting structure comprises an adjusting groove, the adjusting groove is formed in the moving plate, an adjusting rod is rotationally connected to the inner wall of the adjusting groove, a supporting plate is in threaded connection with the arc surface of the adjusting rod, and the supporting plate is in sliding connection with the inner wall of the adjusting groove. According to the CCD mobile detection module provided by the utility model, the light source can be fixed on the supporting plate by virtue of the mounting plate, the dismounting operation is simple and convenient, the position of the supporting plate can be adjusted, and the distance between the light source and the CCD lens module can be conveniently adjusted.
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Description

Technical Field

[0001] This utility model relates to the field of CCD detection, and in particular to a CCD mobile detection module. Background Technology

[0002] CCD inspection is a high-precision image inspection technology based on CCD sensors. Through high-resolution image capture and accurate image analysis, CCD inspection can effectively improve production efficiency and quality control. The CCD mobile inspection module consists of a support, a mobile module, a CCD lens module, and a light source.

[0003] Existing technologies, such as the utility model patent with publication number CN112763193B, disclose a CCD module testing device and method. This patent includes a base, a testing mechanism, a driving mechanism, and an image board. The testing mechanism, mounted on the base, includes a worktable, a testing control chip, a test probe, and a power supply. The worktable has a mounting slot for placing the CCD module, and the side wall of the mounting slot has a through imaging channel. The lens of the CCD module faces the imaging channel. The testing control chip is electrically connected to both the test probe and the power supply. The test probe is used to connect to the test interface of the CCD module. The test probe is located at the output end of the driving mechanism, which drives the test probe to reciprocate along a first direction to connect or disconnect from the test interface. The image board is mounted on the base and faces the imaging channel, with a preset distance between the image board and the CCD module. This invention enables imaging detection of CCD modules and lens dirt detection.

[0004] The inventors discovered the following problems in their daily work when using the CCD detection module: the light source is fixed to the moving plate with several screws, making disassembly and assembly cumbersome; the distance between the light source and the CCD lens module is not easy to adjust; and the distance between the lens and the light source cannot be adjusted according to the requirements and surface characteristics of the object to be measured, resulting in poor image acquisition quality and detection effect. Utility Model Content

[0005] The purpose of this invention is to solve the shortcomings of existing technologies, such as cumbersome light source disassembly and assembly operations and difficulty in adjusting the distance between the light source and the CDD lens module.

[0006] To solve the above technical problems, this utility model provides a CCD motion detection module, including: a frame and an adjustment structure. A motion module is mounted on the upper end of the frame, and a motion plate is mounted on the output end of the motion module. A CCD lens module is mounted on the side of the motion plate away from the frame, and a light source is mounted on the side of the motion plate near the CCD lens module via the adjustment structure. The surface of the motion plate is provided with the adjustment structure, which includes an adjustment groove. The adjustment groove is formed on the motion plate, and an adjustment rod is rotatably connected to the inner wall of the adjustment groove. A support plate is threadedly connected to the arc surface of the adjustment rod, and the support plate is slidably connected to the inner wall of the adjustment groove. A limit rod is fixedly connected to the inner wall of the adjustment groove. The surface of the rod is slidably connected to the support plate. The surface of the support plate has two mounting grooves, and the inner walls of the two mounting grooves are slidably connected to mounting plates. The side of the mounting plate away from the moving plate is fixedly connected to the light source. The inner wall of the support plate is slidably connected to two positioning rods corresponding to the two mounting grooves. The arc surface of the positioning rod is slidably connected to the mounting plate. The end of the positioning rod away from the support plate is fixedly connected to a connecting plate. The surface of the support plate has two sliding grooves, which are centrally symmetrically distributed. The inner wall of the sliding groove is slidably connected to a sliding rod. One end of the sliding rod is fixedly connected to the connecting plate. The arc surface of the sliding rod is fitted with a spring, and the two ends of the spring are fixedly connected to the sliding rod and the inner wall of the sliding groove, respectively.

[0007] The above components achieve the following effects: the light source can be fixed on the support plate with the help of the mounting plate, the disassembly and assembly are simple and convenient, the position of the support plate can be adjusted, and the distance between the light source and the CCD lens module can be adjusted to obtain the best image quality and detection effect.

[0008] Preferably, the surface of the limiting rod is provided with a scale.

[0009] The effect achieved by the above components is that the position and movement distance of the support plate can be determined by referring to the scale.

[0010] Preferably, a guide block is fixedly connected to the side of the mounting plate near the support plate, and the guide block is in the shape of a pointed cone.

[0011] The effect achieved by the above components is to assist the mounting plate with the help of the guide block, making it easier for the mounting plate to slide into the mounting groove.

[0012] Preferably, a handle is rotatably connected to the side of the connecting plate away from the positioning rod, and the handle has a "U" shaped cross-section.

[0013] The effect achieved by the above components is that the operating handle moves the connecting plate, making it convenient for the user to move the connecting plate.

[0014] Preferably, the end of the positioning rod away from the connecting plate is arc-shaped.

[0015] The effect achieved by the above components is that the end of the positioning rod away from the connecting plate is arc-shaped, which makes it easier for the positioning rod to slide into the mounting plate.

[0016] Preferably, a plurality of pulleys are rotatably connected to the four sides of the support plate, and the pulleys are slidably connected to the inner wall of the adjustment groove.

[0017] The effect achieved by the above components is to reduce the friction between the support plate and the inner wall of the adjustment groove by means of pulleys, so that the support plate moves more smoothly along the inner wall of the adjustment groove.

[0018] Preferably, the lower end of the adjusting rod is fixedly connected with a plurality of anti-slip protrusions, and the plurality of anti-slip protrusions are evenly distributed on the adjusting rod.

[0019] The effect achieved by the above components is to increase the friction at the lower end of the adjusting rod through the anti-slip protrusions, making it easier for the user to rotate the adjusting rod.

[0020] Compared with related technologies, the CCD motion detection module provided by this utility model has the following advantages:

[0021] Beneficial effects:

[0022] By setting up an adjustment structure, the light source can be fixed on the support plate with the help of the mounting plate. The disassembly and assembly are simple and convenient, which facilitates the subsequent maintenance of the light source. The position of the support plate can be adjusted, thereby adjusting the distance between the light source and the CCD lens module. This allows users to select the distance between the light source and the lens according to their needs and the surface characteristics of the workpiece to be inspected, so as to obtain the best image quality and inspection effect. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of a CCD motion detection module provided by this utility model;

[0024] Figure 2 for Figure 1 The diagram shows the disassembled structure of the adjustment mechanism.

[0025] Figure 3 for Figure 2 A partial structural schematic diagram of the adjustment structure shown;

[0026] Figure 4 for Figure 2 The diagram shows the disassembled structure of the support plate.

[0027] The diagram is labeled as follows: 1. Frame; 2. Moving module; 3. Moving plate; 4. CCD lens module; 5. Light source; 6. Adjustment structure; 601. Adjustment groove; 602. Adjustment rod; 603. Support plate; 604. Limiting rod; 605. Scale; 606. Mounting groove; 607. Mounting plate; 608. Guide block; 609. Positioning rod; 610. Connecting plate; 611. Slide groove; 612. Slide rod; 613. Spring; 614. Handle; 615. Pulley. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0029] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0030] Please see Figures 1 to 4 The present invention provides a CCD motion detection module, comprising: a frame 1 and an adjustment structure 6. A motion module 2 is mounted on the upper end of the frame 1. A motion plate 3 is mounted on the output end of the motion module 2. A CCD lens module 4 is mounted on the side of the motion plate 3 away from the frame 1. A light source 5 is mounted on the side of the motion plate 3 close to the CCD lens module 4 by means of the adjustment structure 6. The adjustment structure 6 is provided on the surface of the motion plate 3.

[0031] In the embodiments of this utility model, please refer to Figures 2 to 4The adjustment structure 6 includes an adjustment groove 601, which is formed on the movable plate 3. An adjustment rod 602 is rotatably connected to the inner wall of the adjustment groove 601. A support plate 603 is threadedly connected to the arc surface of the adjustment rod 602. The support plate 603 is slidably connected to the inner wall of the adjustment groove 601. A limit rod 604 is fixedly connected to the inner wall of the adjustment groove 601. The surface of the limit rod 604 is slidably connected to the support plate 603. Two mounting grooves 606 are formed on the surface of the support plate 603. Mounting plates 607 are slidably connected to the inner walls of both mounting grooves 606. The side of the mounting plate 607 away from the movable plate 3 is fixedly connected to the light source 5. Mounting plates 607 are slidably connected to the inner walls of the support plate 603 at positions corresponding to the two mounting grooves 606. Two positioning rods 609 are provided, with their arc surfaces slidably connected to the mounting plate 607. A connecting plate 610 is fixedly connected to the end of the positioning rod 609 furthest from the support plate 603. Two sliding grooves 611 are formed on the surface of the support plate 603, symmetrically distributed centrally. A sliding rod 612 is slidably connected to the inner wall of each groove 611. One end of the sliding rod 612 is fixedly connected to the connecting plate 610, and a spring 613 is fitted onto the arc surface of the sliding rod 612. Both ends of the spring 613 are fixedly connected to the inner walls of the sliding rod 612 and the groove 611, respectively. The light source 5 can be fixed to the support plate 603 using the mounting plate 607, making assembly and disassembly simple and convenient. The position of the support plate 603 is adjustable, facilitating the adjustment of the light source 5. The distance between the support plate 603 and the CCD lens module 4 is adjusted to obtain the best image quality and detection effect. A scale 605 is provided on the surface of the limiting rod 604, which can be used to determine the position and movement distance of the support plate 603. A guide block 608 is fixedly connected to the side of the mounting plate 607 near the support plate 603. The guide block 608 is conical in shape and assists the mounting plate 607 in sliding into the mounting groove 606. A handle 614 is rotatably connected to the side of the connecting plate 610 away from the positioning rod 609. The handle 614 has a U-shaped cross-section. Operating the handle 614 moves the connecting plate 610, facilitating user movement of the connecting plate 610. The positioning rod... The end of the positioning rod 609 away from the connecting plate 610 is arc-shaped, which facilitates the positioning rod 609 sliding into the mounting plate 607. Several pulleys 615 are rotatably connected to the four sides of the support plate 603. The pulleys 615 are slidably connected to the inner wall of the adjustment groove 601. The pulleys 615 reduce the friction between the support plate 603 and the inner wall of the adjustment groove 601, making the support plate 603 move more smoothly along the inner wall of the adjustment groove 601. Several anti-slip protrusions are fixedly connected to the lower end of the adjustment rod 602. The anti-slip protrusions are evenly distributed on the adjustment rod 602. The anti-slip protrusions increase the friction at the lower end of the adjustment rod 602, making it easier for the user to rotate the adjustment rod 602.

[0032] The working principle of the CCD motion detection module provided by this utility model is as follows: By setting the adjustment structure 6, the connecting plate 610 is first moved away from the support plate 603. The connecting plate 610 drives the positioning rod 609 to slide away from the inner wall area of ​​the mounting groove 606. The connecting plate 610 then drives the sliding rod 612 to move along the sliding groove 611. The spring 613 is in a compressed state. Then, the two mounting plates 607 on the light source 5 are moved closer to the support plate 603, so that the mounting plates 607 slide into the mounting groove 606. Then, the connecting plate 610 is released. The spring 613 in the compressed state gives the sliding rod 612 an elastic force in the opposite direction. The sliding rod 612 drives the connecting plate 610 closer to the support plate 603. The connecting plate 610 then drives the positioning rod 609 to slide into the mounting plate 607 in the mounting groove 606, so that the position of the mounting plate 607 is fixed, thereby fixing the light source 5 on the support plate 603. Then, the adjustment rod 602 is rotated. The adjustment rod 602 uses a threaded belt to... The moving support plate 603 moves, during which it moves up or down along the limiting rod 604 and the adjusting groove 601. The support plate 603 drives the light source 5 to move up or away from the CCD lens module 4 via the mounting plate 607. The position and moving distance of the support plate 603 can be determined by referring to the scale 605. The guide block 608 assists the mounting plate 607 to slide into the mounting groove 606. The operating handle 614 drives the connecting plate 610 to move, making it easier for the user to move the connecting plate 610. The end of the positioning rod 609 away from the connecting plate 610 is arc-shaped, making it easier for the positioning rod 609 to slide into the mounting plate 607. The pulley 615 reduces the friction between the support plate 603 and the inner wall of the adjusting groove 601, making the support plate 603 move more smoothly along the inner wall of the adjusting groove 601. The anti-slip protrusion increases the friction at the lower end of the adjusting rod 602, making it easier for the user to rotate the adjusting rod 602.

[0033] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.

[0034] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A CCD motion detection module, characterized in that, include: The frame (1) and the adjustment structure (6) are provided. A movable module (2) is installed on the upper end of the frame (1). A movable plate (3) is installed on the output end of the movable module (2). A CCD lens module (4) is installed on the side of the movable plate (3) away from the frame (1). A light source (5) is installed on the side of the movable plate (3) close to the CCD lens module (4) by means of the adjustment structure (6). The surface of the movable plate (3) is provided with the adjustment structure (6), which includes an adjustment groove (601). The adjusting groove (601) is formed on the movable plate (3). An adjusting rod (602) is rotatably connected to the inner wall of the adjusting groove (601). A support plate (603) is threadedly connected to the arc surface of the adjusting rod (602). The support plate (603) is slidably connected to the inner wall of the adjusting groove (601). A limiting rod (604) is fixedly connected to the inner wall of the adjusting groove (601). The surface of the limiting rod (604) is slidably connected to the support plate (603). The surface of the support plate (603) is... Two mounting slots (606) are provided, and mounting plates (607) are slidably connected to the inner walls of both mounting slots (606). The side of the mounting plate (607) away from the moving plate (3) is fixedly connected to the light source (5). Two positioning rods (609) are slidably connected to the inner wall of the support plate (603) at positions corresponding to the two mounting slots (606). The arc surface of the positioning rod (609) is slidably connected to the mounting plate (607). The side of the positioning rod (609) away from the support plate (603) is... A connecting plate (610) is fixedly connected to the end. Two sliding grooves (611) are opened on the surface of the support plate (603). The two sliding grooves (611) are centrally symmetrically distributed. A sliding rod (612) is slidably connected to the inner wall of the sliding groove (611). One end of the sliding rod (612) is fixedly connected to the connecting plate (610). A spring (613) is sleeved on the arc surface of the sliding rod (612). The two ends of the spring (613) are fixedly connected to the inner wall of the sliding rod (612) and the sliding groove (611) respectively.

2. The CCD motion detection module according to claim 1, characterized in that, The surface of the limiting rod (604) is provided with a scale (605).

3. The CCD motion detection module according to claim 1, characterized in that, A guide block (608) is fixedly connected to the side of the mounting plate (607) near the support plate (603), and the guide block (608) is conical.

4. A CCD motion detection module according to claim 1, characterized in that, A handle (614) is rotatably connected to the side of the connecting plate (610) away from the positioning rod (609), and the handle (614) has a "U" shaped cross section.

5. A CCD motion detection module according to claim 1, characterized in that, The end of the positioning rod (609) away from the connecting plate (610) is arc-shaped.

6. A CCD motion detection module according to claim 1, characterized in that, The support plate (603) has several pulleys (615) rotatably connected to its four sides, and the pulleys (615) are slidably connected to the inner wall of the adjustment groove (601).

7. A CCD motion detection module according to claim 1, characterized in that, The lower end of the adjusting rod (602) is fixedly connected with several anti-slip protrusions, which are evenly distributed on the adjusting rod (602).

Citation Information

Patent Citations

  • CCD Module Testing Device and CCD Module Testing Method

    CN112763193B