Automatic device for multi-angle X-ray detection of weld defects

Abstract

The automatic device for multi-angle X-ray detection of the weld defects comprises a supporting assembly and a detection assembly, the supporting assembly comprises a base, a first supporting seat, a second supporting seat and a roller, and the detection assembly comprises a fixing frame, a second motor, a transverse screw rod, a movable seat, an air cylinder, a mounting seat and an X-ray machine. The second motor is fixedly installed on one side of the fixing frames, the transverse screw is rotationally installed between the two fixing frames, the output end of the second motor is fixedly connected with the transverse screw, the transverse screw is sleeved with the movable base and is in threaded connection with the movable base, and the air cylinder is fixedly installed at the top of the movable base. The mounting seat is fixedly mounted at the piston end of the air cylinder, and the X-ray machine is detachably mounted on the mounting seat; by arranging the supporting assembly and the detection assembly, manual detection is not needed, time and labor are saved, the automation degree is improved, and the detection efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of weld defect detection technology, and in particular to an automated device for multi-angle X-ray detection of weld defects. Background Technology

[0002] Currently, the most widely used radiographic testing method utilizes X-ray or gamma-ray sources to emit penetrating radiation that penetrates the weld, exposing the film. The image of defects in the weld is then displayed on the processed radiographic film. It is mainly used to detect defects such as porosity, slag inclusions, cracks, and incomplete penetration within the weld.

[0003] For products assembled by welding, weld seams are usually left on the product. The reliability of the weld seam is one of the important factors affecting the product's performance.

[0004] In related technologies, the inspection of pipe welds is mostly carried out manually, which is time-consuming and labor-intensive. In addition, the pipe needs to be supported during the inspection process. Existing support devices are inconvenient to adjust and have poor applicability when supporting pipes of different sizes, which seriously affects the inspection efficiency.

[0005] Therefore, how to design an automated device for multi-angle X-ray inspection of weld defects has become a problem that we need to solve. Utility Model Content

[0006] To address the aforementioned problems, this invention proposes an automated device for multi-angle X-ray inspection of weld defects, thereby resolving the issues present in the prior art.

[0007] To achieve the above objectives, this utility model provides an automated device for multi-angle X-ray inspection of weld defects, comprising: a support assembly and a detection assembly. The support assembly includes a base, a first support seat, a second support seat, and a roller. Two first support seats are symmetrically mounted on the base, and two symmetrically distributed second support seats are slidably mounted on the first support seats. The roller is rotatably mounted on the second support seats, wherein a first motor for driving the roller to rotate is fixedly mounted at one end of each of the two second support seats.

[0008] The detection assembly includes a fixed frame, a second motor, a transverse screw, a movable seat, a cylinder, a mounting base, and an X-ray machine. Fixed frames are fixedly installed at both ends of the base. The second motor is fixedly installed on one side of the fixed frame. The transverse screw is rotatably installed between the two fixed frames, and the output end of the second motor is fixedly connected to the transverse screw. The movable seat is sleeved on the transverse screw and threadedly connected to it. The cylinder is fixedly installed on the top of the movable seat. The mounting base is fixedly installed on the piston end of the cylinder. The X-ray machine is detachably installed on the mounting base.

[0009] Furthermore, both sides of the mounting base are threaded with clamping bolts, and one end of each clamping bolt is fixedly connected to a clamping plate.

[0010] Furthermore, a transverse guide rod is fixedly installed between the two fixed frames, and the movable seat is slidably sleeved on the transverse guide rod.

[0011] Furthermore, a first bidirectional screw is rotatably mounted inside the base, and a third motor for driving the first bidirectional screw to rotate is fixedly mounted at one end of the base. The two first support seats are respectively sleeved on both ends of the first bidirectional screw and threadedly connected to the first bidirectional screw.

[0012] Furthermore, a first guide rod is fixedly installed inside the base, and the first support seat is slidably sleeved on the first guide rod.

[0013] Furthermore, a second bidirectional screw is rotatably mounted inside the first support base, and a fourth motor for driving the second bidirectional screw to rotate is fixedly mounted at one end of the first support base. The two second support bases are respectively sleeved on both ends of the second bidirectional screw and threadedly connected to the second bidirectional screw.

[0014] Furthermore, a second guide rod is fixedly installed inside the first support base, and the second support base is slidably sleeved on the second guide rod.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] Firstly, by setting up support and detection components, when inspecting pipe welds, the pipe can be placed on two adjacent rollers. The rollers on the two second support seats provide balanced support for both ends of the pipe. During inspection, the second motor can be started to drive the transverse screw to rotate, causing the transverse screw to drive the movable seat to slide laterally along the transverse guide rod. This allows the movable seat to move the X-ray machine above the weld to be inspected. Then, the cylinder is started to drive the mounting seat to descend, allowing the mounting seat to move the X-ray machine closer to the weld for inspection. This eliminates the need for manual inspection, saving time and labor, increasing automation, and improving inspection efficiency.

[0017] Secondly, by setting up a first bidirectional screw, a third motor, a first guide rod, a second bidirectional screw, a fourth motor, and a second guide rod, when inspecting pipes of different lengths, the third motor can be activated to drive the first bidirectional screw to rotate, causing the first bidirectional screw to drive the two first support seats to move relative to or in opposite directions along the first guide rod. This allows adjustment of the distance between the two first support seats, facilitating support for pipes of different lengths. When inspecting pipes of different diameters, the fourth motor can be activated to drive the second bidirectional screw to rotate, causing the second bidirectional screw to drive the two second support seats to move relative to or in opposite directions along the second guide rod. This allows adjustment of the distance between the two second support seats, facilitating support for pipes of different diameters and improving applicability. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the support component of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the first support base of this utility model;

[0021] Figure 4 This is a schematic diagram of the detection component of this utility model.

[0022] In the diagram: 1. Support assembly; 11. Base; 12. First support seat; 13. Second support seat; 14. Roller; 15. First motor; 16. First bidirectional screw; 17. Third motor; 18. First guide rod; 19. Second bidirectional screw; 110. Fourth motor; 111. Second guide rod; 2. Detection assembly; 21. Fixing frame; 22. Second motor; 23. Transverse screw; 24. Movable seat; 25. Cylinder; 26. Mounting seat; 27. X-ray machine; 28. Clamping bolt; 29. ​​Clamping plate; 210. Transverse guide rod. Detailed Implementation

[0023] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, specific embodiments of this utility model are now described with reference to the accompanying drawings. However, the scope of protection of this utility model is not limited to the following description.

[0024] Reference Figure 1-4As shown, an automated device for multi-angle X-ray inspection of weld defects includes a support assembly 1 and an inspection assembly 2. The support assembly 1 includes a base 11, a first support seat 12, a second support seat 13, and a roller 14. Two first support seats 12 are symmetrically mounted on the base 11, and two symmetrically distributed second support seats 13 are slidably mounted on the first support seats 12. The roller 14 is rotatably mounted on the second support seats 13. The surface of the roller 14 is provided with a rubber layer. A first motor 15 for driving the roller 14 to rotate is fixedly mounted at one end of each of the two second support seats 13. By setting up the support assembly 1, when inspecting pipe welds, the pipe can be placed on two adjacent rollers 14. The rollers 14 on the two second support seats 13 provide balanced support for both ends of the pipe. During inspection, the first motor 15 can be started to drive the roller 14 to rotate, causing the roller 14 to drive the pipe to rotate, which facilitates selective inspection along the circumference of the pipe.

[0025] The detection assembly 2 includes a fixed frame 21, a second motor 22, a transverse screw 23, a movable seat 24, a cylinder 25, a mounting base 26, and an X-ray machine 27. Fixed frames 21 are fixedly installed at both ends of the base 11. The second motor 22 is fixedly installed on one side of the fixed frame 21. The transverse screw 23 is rotatably installed between the two fixed frames 21, and the output end of the second motor 22 is fixedly connected to the transverse screw 23. The movable seat 24 is sleeved on the transverse screw 23 and threadedly connected to it. A transverse guide rod 210 is fixedly installed between the two fixed frames 21, and the movable seat 24 is slidably sleeved on the transverse guide rod 210. The cylinder 25 is fixedly mounted on the top of the movable seat 24, and the mounting seat 26 is fixedly mounted on the piston end of the cylinder 25. The X-ray machine 27 is detachably mounted on the mounting seat 26. By setting the detection component 2, during detection, the second motor 22 can be started to drive the transverse screw 23 to rotate, so that the transverse screw 23 drives the movable seat 24 to slide laterally along the transverse guide rod 210, so that the movable seat 24 drives the X-ray machine 27 to be adjusted above the weld to be tested. Then, the cylinder 25 is started to drive the mounting seat 26 to descend, so that the mounting seat 26 drives the X-ray machine 27 to approach the weld for detection. No manual inspection is required, saving time and effort and improving the degree of automation.

[0026] Both sides of the mounting base 26 are threaded with clamping bolts 28, and one end of the clamping bolts 28 is fixedly connected to a clamping plate 29. By setting the clamping bolts 28 and the clamping plates 29, when installing the X-ray machine 27, the X-ray machine 27 can be placed between the two clamping plates 29, and the clamping plates 29 can clamp and fix the X-ray machine 27 by rotating the clamping bolts 28.

[0027] Reference Figure 1 and Figure 2The base 11 has a first bidirectional screw 16 rotatably mounted inside. A third motor 17 for driving the first bidirectional screw 16 to rotate is fixedly mounted at one end of the base 11. Two first support seats 12 are respectively sleeved on both ends of the first bidirectional screw 16 and threadedly connected to the first bidirectional screw 16. A first guide rod 18 is fixedly mounted inside the base 11. The first support seats 12 are slidably sleeved on the first guide rod 18. By setting the first bidirectional screw 16, the third motor 17 and the first guide rod 18, when inspecting pipes of different lengths, the third motor 17 can be started to drive the first bidirectional screw 16 to rotate, so that the first bidirectional screw 16 drives the two first support seats 12 to move relative to or in opposite directions along the first guide rod 18, thereby adjusting the distance between the two first support seats 12 to facilitate support for pipes of different lengths.

[0028] Reference Figure 2 and Figure 3 The first support base 12 has a second bidirectional screw 19 rotatably mounted inside. A fourth motor 110 for driving the second bidirectional screw 19 to rotate is fixedly mounted at one end of the first support base 12. Two second support bases 13 are respectively sleeved on both ends of the second bidirectional screw 19 and threadedly connected to the second bidirectional screw 19. A second guide rod 111 is fixedly mounted inside the first support base 12. The second support bases 13 are slidably sleeved on the second guide rod 111. By setting the second bidirectional screw 19, the fourth motor 110, and the second guide rod 111, when inspecting pipes of different diameters, the fourth motor 110 can be started to drive the second bidirectional screw 19 to rotate, so that the second bidirectional screw 19 drives the two second support bases 13 to move relative to or in opposite directions along the second guide rod 111, thereby adjusting the distance between the two second support bases 13 to facilitate support for pipes of different diameters.

[0029] The working process of this utility model is as follows: When inspecting pipe welds, the pipe can be placed on two adjacent rollers 14. The rollers 14 on the two second support seats 13 provide balanced support for both ends of the pipe. When inspecting pipes of different lengths, the third motor 17 can be started to drive the first bidirectional screw 16 to rotate, causing the first bidirectional screw 16 to drive the two first support seats 12 to move relative to or in opposite directions along the first guide rod 18, thereby adjusting the distance between the two first support seats 12 to facilitate support for pipes of different lengths. When inspecting pipes of different diameters, the fourth motor 110 can be started to drive the second bidirectional screw 19 to rotate, causing the second bidirectional screw 19 to drive the two second support seats 13 to move along the second guide rod. The relative or opposite movements of the 111 allow for adjustment of the distance between the two second support seats 13, facilitating support for pipes of different diameters and improving applicability. During inspection, the first motor 15 can be activated to drive the roller 14 to rotate, causing the roller 14 to rotate the pipe, facilitating selective inspection along the circumference of the pipe. During inspection, the second motor 22 can be activated to drive the transverse screw 23 to rotate, causing the transverse screw 23 to drive the movable seat 24 to slide laterally along the transverse guide rod 210, allowing the movable seat 24 to drive the X-ray machine 27 to be adjusted above the weld to be inspected. Then, the cylinder 25 is activated to drive the mounting seat 26 to descend, allowing the mounting seat 26 to drive the X-ray machine 27 closer to the weld for inspection. This eliminates the need for manual inspection, saving time and effort and improving automation.

[0030] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Therefore, any equivalent variations made in accordance with the claims of the present utility model shall still fall within the scope of the present utility model.

Claims

1. An automated device for multi-angle X-ray inspection of weld defects, characterized in that, include: The support assembly (1) and the detection assembly (2) are provided. The support assembly (1) includes a base (11), a first support seat (12), a second support seat (13) and a roller (14). Two first support seats (12) are symmetrically installed on the base (11). Two symmetrically distributed second support seats (13) are slidably installed on the first support seats (12). The roller (14) is rotatably installed on the second support seats (13). A first motor (15) for driving the roller (14) to rotate is fixedly installed at one end of each of the two second support seats (13). The detection assembly (2) includes a fixed frame (21), a second motor (22), a transverse screw (23), a movable seat (24), a cylinder (25), a mounting seat (26), and an X-ray machine (27). The fixed frames (21) are fixedly installed at both ends of the base (11). The second motor (22) is fixedly installed on one side of the fixed frame (21). The transverse screw (23) is rotatably installed between the two fixed frames (21), and the output end of the second motor (22) is fixedly connected to the transverse screw (23). The movable seat (24) is sleeved on the transverse screw (23) and threadedly connected to the transverse screw (23). The cylinder (25) is fixedly installed on the top of the movable seat (24). The mounting seat (26) is fixedly installed on the piston end of the cylinder (25). The X-ray machine (27) is detachably installed on the mounting seat (26).

2. The automated device for multi-angle X-ray inspection of weld defects according to claim 1, characterized in that: Both sides of the mounting base (26) are threaded with clamping bolts (28), and one end of the clamping bolts (28) is fixedly connected with a clamping plate (29).

3. The automated device for multi-angle X-ray inspection of weld defects according to claim 1, characterized in that: A transverse guide rod (210) is fixedly installed between the two fixed brackets (21), and the movable seat (24) is slidably sleeved on the transverse guide rod (210).

4. The automated device for multi-angle X-ray inspection of weld defects according to claim 1, characterized in that: The base (11) is rotatably mounted with a first bidirectional screw (16). A third motor (17) for driving the first bidirectional screw (16) to rotate is fixedly mounted at one end of the base (11). The two first support seats (12) are respectively sleeved on both ends of the first bidirectional screw (16) and threadedly connected to the first bidirectional screw (16).

5. An automated device for multi-angle X-ray inspection of weld defects according to claim 4, characterized in that: The base (11) has a first guide rod (18) fixedly installed inside, and the first support (12) is slidably sleeved on the first guide rod (18).

6. The automated device for multi-angle X-ray inspection of weld defects according to claim 1, characterized in that: The first support base (12) has a second bidirectional screw (19) rotatably mounted inside. A fourth motor (110) for driving the second bidirectional screw (19) to rotate is fixedly mounted at one end of the first support base (12). Two second support bases (13) are respectively sleeved on both ends of the second bidirectional screw (19) and threadedly connected to the second bidirectional screw (19).

7. An automated device for multi-angle X-ray inspection of weld defects according to claim 6, characterized in that: The first support base (12) has a second guide rod (111) fixedly installed inside, and the second support base (13) is slidably sleeved on the second guide rod (111).

Images