Repairing device for lithium ion battery
By designing a lithium-ion battery repair device that combines an L-shaped rod, a rotating rod, and a pneumatic cylinder, the problem of existing devices being unable to adapt to batteries of different sizes has been solved. This device achieves reliable clamping and quick disassembly, thereby improving operational efficiency.
Patent Information
- Application Number
- CN202520027114.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-07
AI Technical Summary
Existing lithium-ion battery repair devices cannot accommodate batteries of different sizes, resulting in inconvenient clamping.
A lithium-ion battery repair device was designed. It uses a combination of an L-shaped rod, a rotating rod, a connecting rod, a connecting block, and a pneumatic cylinder to clamp and fix batteries of different sizes. The device also uses gears, toothed plates, and threaded rods to enable quick disassembly and replacement of the pressure plate.
It enables reliable clamping and fixing of lithium batteries of different sizes and quick disassembly of pressure plates, improving the applicability and operational efficiency of the repair device.
Smart Images

Figure CN223785163U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery repair equipment technology, and more specifically, to a lithium-ion battery repair device. Background Technology
[0002] Lithium-ion batteries are high-performance rechargeable batteries, mainly composed of a positive electrode, a negative electrode, an electrolyte, and a separator. The positive electrode commonly uses lithium compounds, while the negative electrode is mostly graphite. During operation, lithium ions repeatedly insert and extract between the positive and negative electrodes to achieve the charging and discharging process. They have advantages such as high energy density, low self-discharge rate, and long cycle life, and are widely used in many fields such as mobile phones, laptops, and electric vehicles, playing an important role in promoting modern life and technological development.
[0003] When repairing lithium batteries, operators often use repair devices to fix bulges on the outer surface of faulty lithium batteries. However, while existing repair devices have basic repair functions, they generally cannot clamp batteries of different sizes, so improvements are needed. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, this utility model provides a lithium-ion battery repair device, which has the advantage of being able to clamp batteries of different sizes.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a lithium-ion battery repair device, comprising a repair platform, side plates fixedly connected to the left and right sides of the upper surface of the repair platform, an L-shaped rod movably sleeved on the outer surface of the side plate, the inner end of the L-shaped rod penetrating through the side plate and extending to the inner side of the side plate and fixedly connected to a clamping plate, a fixed shaft fixedly connected to the middle of the lower surface of the repair platform, a rotating rod movably sleeved on the outer surface of the fixed shaft, a sliding groove provided on the rear side of the lower surface of the rotating rod, connecting rods hinged to both ends of the rotating rod, the other end of the connecting rod being hinged to the bottom end of the L-shaped rod, a first pneumatic cylinder fixedly installed on the lower surface of the repair platform located behind the rotating rod, a connecting block fixedly connected to the other end of the first pneumatic cylinder, a round block fixedly sleeved on the inner surface of the connecting block, and the outer surface of the round block being movably connected to the inner surface of the sliding groove.
[0006] As a preferred embodiment of this utility model, the lower surface of the repair table is fixedly connected with four support legs, all of which are of the same size.
[0007] As a preferred technical solution of this utility model, an installation plate is fixedly connected to the upper surface of the side plate, and a second pneumatic cylinder is fixedly installed on the upper surface of the installation plate. The bottom end of the second pneumatic cylinder passes through the installation plate and extends to the bottom of the installation plate and is fixedly connected to a hollow box.
[0008] As a preferred embodiment of this utility model, a cover plate is fixedly connected to the lower surface of the hollow box, a drive motor is fixedly installed on the right surface of the hollow box, a threaded rod is fixedly sleeved at the other end of the output shaft of the drive motor, the other end of the threaded rod passes through the hollow box and extends to the left side of the hollow box, a second toothed plate located inside the hollow box is threadedly sleeved on the outer surface of the threaded rod, and the outer surface of the second toothed plate is movably connected to the inner surface of the hollow box.
[0009] As a preferred embodiment of this utility model, a cylinder is fixedly connected to the middle of the upper surface of the cover plate, the top end of the cylinder is fixedly connected to the top end of the inner surface of the hollow box, and a gear is movably sleeved on the outer surface of the cylinder, and the outer surface of the gear is meshed with the outer surface of the second gear plate.
[0010] As a preferred embodiment of this utility model, a first toothed plate is movably connected to the front side of the inner surface of the hollow box. The outer surface of the first toothed plate meshes with the outer surface of the gear. Connecting plates are movably connected to both sides of the inner surface of the cover plate. There are two connecting plates. The top ends of the two connecting plates penetrate the cover plate and extend into the interior of the hollow box, and are fixedly connected to the lower surfaces of the first toothed plate and the second toothed plate, respectively. Insert rods are fixedly connected to the outer surfaces of the two connecting plates.
[0011] As a preferred embodiment of this utility model, a connecting block is movably sleeved on the outer surface of the insert rod, the upper surface of the connecting block and the lower surface of the cover plate are movably connected, and a pressure plate is fixedly connected to the lower surface of the connecting block.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model, by setting up an L-shaped rod, a rotating rod, a connecting rod, a connecting block, and a round block, when the No. 1 pneumatic cylinder starts running, the connecting block and the round block will start to move towards the No. 1 pneumatic cylinder. As the round block moves, the rotating rod will start to rotate around the fixed axis under the drive of the round block. At this time, the connecting rod will start to rotate under the drive of the rotating rod, and the other end of the connecting rod will drive the L-shaped rod, so that the L-shaped rod and the clamping plate will start to move towards each other. Finally, the two clamping plates will contact the outer surface of the lithium battery, thereby realizing the clamping and fixing of lithium batteries of different sizes.
[0014] 2. This utility model, by setting up a first toothed plate, a second toothed plate, a sleeve block, a pressure plate, and a threaded rod, allows the threaded rod to rotate when the drive motor starts running. At this time, the second toothed plate will move to the left under the drive of the threaded rod, and the gear will rotate under the drive of the second toothed plate. Simultaneously, the first toothed plate will move to the right as the gear rotates. Finally, the two connecting plates will detach from the inner surface of the sleeve block, and the fixing of the sleeve block and the pressure plate will be released, thus realizing the function of quick disassembly of the pressure plate. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the bottom structure of this utility model;
[0017] Figure 3 This is a side cross-sectional view of the present invention;
[0018] Figure 4 This is a cross-sectional view of the socket block of this utility model;
[0019] Figure 5 This is a schematic diagram of the threaded rod of this utility model;
[0020] Figure 6 for Figure 3 A magnified schematic diagram of the structure at point A in the middle.
[0021] In the diagram: 1. Repair table; 2. L-shaped rod; 3. Clamping plate; 4. Fixed shaft; 5. Rotating rod; 6. Sliding groove; 7. Connecting rod; 8. No. 1 pneumatic cylinder; 9. Connecting block; 10. Round block; 11. Support leg; 12. Side plate; 13. Mounting plate; 14. Hollow box; 15. Cover plate; 16. Cylinder; 17. Gear; 18. No. 1 gear plate; 19. No. 2 gear plate; 20. Connecting plate; 21. Insert rod; 22. Sleeve block; 23. Pressure plate; 24. Drive motor; 25. Threaded rod; 26. No. 2 pneumatic cylinder. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1 to 6As shown, this utility model provides a lithium-ion battery repair device, including a repair platform 1. Side plates 12 are fixedly connected to the left and right sides of the upper surface of the repair platform 1. An L-shaped rod 2 is movably sleeved on the outer surface of the side plate 12. The inner end of the L-shaped rod 2 passes through the side plate 12 and extends to the inner side of the side plate 12 and is fixedly connected to a clamping plate 3. A fixed shaft 4 is fixedly connected to the middle of the lower surface of the repair platform 1. A rotating rod 5 is movably sleeved on the outer surface of the fixed shaft 4. A sliding groove 6 is opened on the rear side of the lower surface of the rotating rod 5. Both ends of the rotating rod 5 are hinged to connecting rods 7. The other end of the connecting rod 7 is hinged to the bottom end of the L-shaped rod 2. A first air cylinder 8 located behind the rotating rod 5 is fixedly installed on the lower surface of the repair platform 1. A connecting block 9 is fixedly connected to the other end of the first air cylinder 8. A round block 10 is fixedly sleeved on the inner surface of the connecting block 9. The outer surface of the round block 10 is movably connected to the inner surface of the sliding groove 6.
[0024] When the operator starts the first pneumatic cylinder 8, the connecting block 9 and the round block 10 will start to move to the right. As the round block 10 moves, the rotating rod 5 will start to rotate around the fixed shaft 4 under the drive of the round block 10. At this time, the connecting rod 7 will start to rotate under the drive of the rotating rod 5, and the other end of the connecting rod 7 will drive the L-shaped rod 2, so that the L-shaped rod 2 and the clamping plate 3 will start to move towards each other as a whole.
[0025] The lower surface of the repair table 1 is fixedly connected with four support legs 11, all of which are the same size.
[0026] The design of the support leg 11 serves to support the entire repair table 1.
[0027] The upper surface of the side plate 12 is fixedly connected to the mounting plate 13, and the upper surface of the mounting plate 13 is fixedly installed with the second pneumatic cylinder 26. The bottom end of the second pneumatic cylinder 26 passes through the mounting plate 13 and extends to the bottom of the mounting plate 13 and is fixedly connected to the hollow box 14.
[0028] The operation of the second pneumatic cylinder 26 will cause the hollow box 14 to begin to move downwards.
[0029] The hollow box 14 has a cover plate 15 fixedly connected to its lower surface, a drive motor 24 fixedly installed on its right surface, a threaded rod 25 fixedly sleeved at the other end of the output shaft of the drive motor 24, the other end of the threaded rod 25 passing through the hollow box 14 and extending to the left side of the hollow box 14, and a second toothed plate 19 located inside the hollow box 14 threadedly sleeved on the outer surface of the threaded rod 25, the outer surface of the second toothed plate 19 being movably connected to the inner surface of the hollow box 14.
[0030] When the drive motor 24 starts running, the threaded rod 25 will begin to rotate.
[0031] Among them, a cylinder 16 is fixedly connected to the middle of the upper surface of the cover plate 15, the top of the cylinder 16 is fixedly connected to the top of the inner surface of the hollow box 14, and a gear 17 is movably sleeved on the outer surface of the cylinder 16, and the outer surface of the gear 17 is meshed with the outer surface of the second tooth plate 19.
[0032] The movement of the second gear plate 19 will drive the gear 17, causing the gear 17 to start rotating around the cylinder 16 as the axis.
[0033] Among them, a first toothed plate 18 is movably connected to the front side of the inner surface of the hollow box 14. The outer surface of the first toothed plate 18 is meshed with the outer surface of the gear 17. Connecting plates 20 are movably connected to both sides of the inner surface of the cover plate 15. There are two connecting plates 20. The top of the two connecting plates 20 penetrates the cover plate 15 and extends into the interior of the hollow box 14 and is fixedly connected to the lower surface of the first toothed plate 18 and the second toothed plate 19, respectively. Insert rods 21 are fixedly connected to the outer surface of the two connecting plates 20.
[0034] The design of the cover plate 15 allows the two connecting plates 20 to move in opposite directions along the inner surface of the cover plate 15.
[0035] Among them, the outer surface of the insertion rod 21 is movably sleeved with a sleeve block 22, the upper surface of the sleeve block 22 is movably connected to the lower surface of the cover plate 15, and the lower surface of the sleeve block 22 is fixedly connected with a pressure plate 23.
[0036] The design of the pressure plate 23 serves to compress the outer surface of the lithium battery, thereby repairing the bulge on the outer surface of the lithium battery.
[0037] Working principle and usage process of the utility model:
[0038] First, the operator places the lithium battery under the pressure plate 23 and starts the first pneumatic cylinder 8. As the first pneumatic cylinder 8 operates, the connecting block 9 and the round block 10 begin to move. The movement of the round block 10 drives the rotating rod 5, causing the rotating rod 5 to rotate around the fixed shaft 4. At the same time, the connecting rod 7 will start to rotate under the drive of the rotating rod 5. The other end of the connecting rod 7 will drive the L-shaped rod 2, causing the L-shaped rod 2 and the clamping plate 3 to move towards each other. Finally, the two clamping plates 3 will contact the outer surface of the lithium battery, and the lithium battery will be fixed above the repair table 1. Then, the operator starts the second pneumatic cylinder 26. As the second pneumatic cylinder 26 operates, the hollow box 14 and the pressure plate 23 will begin to move downward. Finally, the bulge of the lithium battery will be flattened by the pressure plate 23.
[0039] When the operator needs to replace the pressure plate 23, the operator starts the drive motor 24. As the drive motor 24 runs, the threaded rod 25 will rotate, which will cause the second toothed plate 19 to move to the left under the drive of the threaded rod 25. The movement of the second toothed plate 19 will drive the gear 17 to rotate. At the same time, the first toothed plate 18 will also move to the right as the gear 17 rotates. Finally, the two connecting plates 20 will disengage from the inner surface of the sleeve block 22. At this time, the fixing of the sleeve block 22 and the pressure plate 23 will be released, and the operator can then remove the pressure plate 23 and replace it.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A lithium-ion battery repair device, comprising a repair platform (1), characterized in that: Side plates (12) are fixedly connected to both the left and right sides of the upper surface of the repair table (1). An L-shaped rod (2) is movably sleeved on the outer surface of the side plate (12). The inner end of the L-shaped rod (2) passes through the side plate (12) and extends to the inner side of the side plate (12) and is fixedly connected to a clamping plate (3). A fixed shaft (4) is fixedly connected to the middle of the lower surface of the repair table (1). A rotating rod (5) is movably sleeved on the outer surface of the fixed shaft (4). A sliding door is opened on the rear side of the lower surface of the rotating rod (5). The rotating rod (5) has connecting rods (7) hinged at both ends of the rotating rod (5). The other end of the connecting rod (7) is hinged to the bottom end of the L-shaped rod (2). A first pneumatic cylinder (8) located behind the rotating rod (5) is fixedly installed on the lower surface of the repair table (1). A connecting block (9) is fixedly connected to the other end of the first pneumatic cylinder (8). A round block (10) is fixedly sleeved on the inner surface of the connecting block (9). The outer surface of the round block (10) is movably connected to the inner surface of the sliding groove (6).
2. The lithium-ion battery repair device according to claim 1, characterized in that: The lower surface of the repair platform (1) is fixedly connected with a support leg (11), and there are four support legs (11), all of which are the same size.
3. The lithium-ion battery repair device according to claim 1, characterized in that: The upper surface of the side plate (12) is fixedly connected to the mounting plate (13), and the upper surface of the mounting plate (13) is fixedly installed with the second pneumatic cylinder (26). The bottom end of the second pneumatic cylinder (26) passes through the mounting plate (13) and extends to the bottom of the mounting plate (13) and is fixedly connected to the hollow box (14).
4. The lithium-ion battery repair device according to claim 3, characterized in that: A cover plate (15) is fixedly connected to the lower surface of the hollow box (14). A drive motor (24) is fixedly installed on the right surface of the hollow box (14). A threaded rod (25) is fixedly sleeved at the other end of the output shaft of the drive motor (24). The other end of the threaded rod (25) passes through the hollow box (14) and extends to the left side of the hollow box (14). A second toothed plate (19) located inside the hollow box (14) is threadedly sleeved on the outer surface of the threaded rod (25). The outer surface of the second toothed plate (19) and the inner surface of the hollow box (14) are movably connected.
5. The lithium-ion battery repair device according to claim 4, characterized in that: A cylinder (16) is fixedly connected to the middle of the upper surface of the cover plate (15). The top of the cylinder (16) is fixedly connected to the top of the inner surface of the hollow box (14). A gear (17) is movably sleeved on the outer surface of the cylinder (16). The outer surface of the gear (17) meshes with the outer surface of the second tooth plate (19).
6. The lithium-ion battery repair device according to claim 4, characterized in that: A toothed plate (18) is movably connected to the front side of the inner surface of the hollow box (14). The outer surface of the toothed plate (18) meshes with the outer surface of the gear (17). Connecting plates (20) are movably connected to both sides of the inner surface of the cover plate (15). There are two connecting plates (20). The top ends of the two connecting plates (20) penetrate the cover plate (15) and extend into the interior of the hollow box (14), and are fixedly connected to the lower surfaces of the toothed plate (18) and the toothed plate (19) respectively. Insert rods (21) are fixedly connected to the outer surfaces of the two connecting plates (20).
7. The lithium-ion battery repair device according to claim 6, characterized in that: The outer surface of the insert (21) is movably fitted with a sleeve block (22), the upper surface of the sleeve block (22) is movably connected to the lower surface of the cover plate (15), and a pressure plate (23) is fixedly connected to the lower surface of the sleeve block (22).