Uniformly-heated steaming furnace for processing sausages

Abstract

The utility model discloses a uniformly heated steam oven for processing roasted sausages, which comprises a steam box, a hanging frame is slidably connected in the steam box, rectangular grooves are respectively formed in the left inner wall and the right inner wall of the steam box, steam nozzles are respectively arranged on the inner walls of one sides, far away from the steam box, of the rectangular grooves, and the steam oven further comprises a flow guide mechanism; the flow guide mechanism comprises flow guide plates, grooves, sliding grooves, adjusting rods, supporting rods and guide cylinders, the flow guide plates are rotationally connected between the front inner wall and the rear inner wall of the rectangular groove, the grooves are formed in the middles of the flow guide plates, the sliding grooves are formed in the front inner wall and the rear inner wall of the grooves, and the guide cylinders are arranged on the bottom wall of the steam box. According to the uniformly-heated steaming furnace for processing the roasted sausages, the spraying direction of steam can be flexibly changed, so that the steam is more uniformly distributed in the steaming furnace, uniform heating is realized, and the consistency of product quality is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of sausage steaming equipment, specifically a steamer for processing sausages with uniform heating. Background Technology

[0002] Grilled sausage is a popular processed food, usually made primarily of meat (such as pork, chicken, beef, etc.), with added starch, seasonings, spices, preservatives, and other auxiliary ingredients. It is made through a series of processing steps, including marinating, mixing, stuffing, baking, and steaming. To ensure the food safety and good taste of grilled sausage, it is usually steamed in a high-temperature steam environment provided by a steam oven.

[0003] The existing steam oven for processing sausages with uniform heating hangs the sausages inside the rack, pushes the rack into the steam oven, closes the oven door, and the heating pipes inside the water tank at the bottom start working. The generated steam is delivered to multiple nozzles on both sides through the conveying pipe to spray out the steam, raising the temperature inside the steam oven to steam the sausages.

[0004] Existing steamers for processing sausages with uniform heating, although having multiple vents on both sides can improve steam distribution to some extent, result in a large steam flow rate and high velocity near the nozzles, leading to intense heating of the sausages. In contrast, the steam energy is already lost by the time it reaches the nozzles, resulting in a relatively small flow rate and velocity, and thus weaker heating of the sausages. This leads to uneven heating of the sausages in the horizontal direction. To address this, we propose a steamer for processing sausages with uniform heating. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide a steam oven for processing sausages with uniform heating. It can flexibly change the direction of steam injection, so that the steam is more evenly distributed in the steam oven, achieve uniform heating, improve the consistency of product quality, and effectively solve the problems in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a steam oven for processing sausages with uniform heating, comprising a steam box, wherein a hanging rack is slidably connected inside the steam box, rectangular grooves are respectively opened on the left and right inner walls of the steam box, and steam nozzles are respectively provided on the inner wall of the rectangular grooves away from the steam box, and a flow guiding mechanism is also included.

[0007] The steam guiding mechanism includes a guide plate, a groove, a slide groove, an adjusting rod, a support rod, and a guide cylinder. A guide plate is rotatably connected between the front and rear inner walls of the rectangular groove. A groove is formed in the middle of each guide plate, and a slide groove is formed on the front and rear inner walls of the groove. Guide cylinders are provided on the bottom wall of the steam oven. Adjusting rods are slidably connected inside each guide cylinder. Evenly distributed support rods are provided outside each adjusting rod. The outer sides of each support rod are slidably connected to the inner wall of the slide groove, which is adjacent to it on the same side and at the same height. This allows for flexible changes in the steam injection direction, resulting in more even distribution of steam within the steam oven, achieving uniform heating and improving product quality consistency.

[0008] Furthermore, a microcontroller is installed on the left side of the steamer, and the input terminal of the microcontroller is electrically connected to an external power source to provide electrical connections for various electrical appliances.

[0009] Furthermore, the flow guiding mechanism also includes a threaded cylinder and an external thread. The upper end of the steamer is rotatably connected to a threaded cylinder, and the top of the outer wall of the adjusting rod is respectively opened with an external thread. The adjusting rod is connected to the internal thread of the upper and lower adjacent threaded cylinders, so that the adjusting rod moves up and down when the threaded cylinder rotates.

[0010] Furthermore, the flow guiding mechanism also includes gears, rotating columns, and sector gears. Gears are fixedly sleeved on the outside of the threaded cylinder, rotating columns are rotatably connected to the upper end of the steaming box, and sector gears are fixedly sleeved on the outside of the rotating columns. The sector gears are all meshed with the adjacent gears on the same side to ensure the stable rotation of the threaded cylinder.

[0011] Furthermore, the flow guiding mechanism also includes a connecting rod and an electric push rod. The electric push rod is located at the upper end of the steamer. A horizontal plate is fixedly connected to the rear end of the telescopic end of the electric push rod. Connecting rods are rotatably connected to the left and right ends of the horizontal plate. The top ends of the connecting rods are rotatably connected to the end of the adjacent sector gear on the same side near the center of the steamer. The input end of the electric push rod is electrically connected to the output end of the microcontroller to realize the adjustment and drive of the flow guiding plate.

[0012] Furthermore, the bottom of the steamer is equipped with a water tank, and the bottom wall of the water tank is equipped with a heating pipe. The interfaces of the three steam nozzles are respectively fixedly connected with connecting pipes. The connecting pipes on the same side are all connected to the inside of the water tank through a delivery pipe. The input end of the heating pipe is electrically connected to the output end of the microcontroller to provide sufficient steam.

[0013] Furthermore, the lower surface of the steamer is provided with evenly distributed support legs to provide stable support.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This steamer for processing sausages with uniform heating has the following advantages:

[0015] The electric push rod moves the connecting rod through the cross plate, causing the connecting rod to pull the sector gear to rotate under the support of the rotating column. When rotating, the meshing gears drive the threaded cylinder to rotate, causing the internally threaded adjusting rod to slide up and down inside. This, in turn, drives the guide plate to swing up and down through the support rod, thereby changing the direction of the steam nozzle. The angle of the guide plate can be flexibly adjusted so that the steam can cover all corners of the steam oven, avoiding uneven steam distribution and ensuring that each sausage is in contact with sufficient and uniform steam. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0018] Figure 3 This is a schematic diagram of the structure of the present invention from a front sectional view;

[0019] Figure 4 This is a cross-sectional structural schematic diagram of the threaded cylinder of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the guide plate of this utility model;

[0021] Figure 6 This is a schematic diagram of the structure of the guide tube and adjusting rod of this utility model after an explosion.

[0022] In the diagram: 1 Steamer, 2 Hanging rack, 3 Rectangular trough, 4 Steam nozzle, 5 Microcontroller, 6 Flow guiding mechanism, 601 Flow guide plate, 602 Groove, 603 Slide groove, 604 Adjusting rod, 605 Support rod, 606 Threaded cylinder, 607 External thread, 608 Gear, 609 Rotary column, 610 Sector gear, 611 Connecting rod, 612 Electric push rod, 613 Guide cylinder, 7 Water tank, 8 Heating tube, 9 Conveying pipe, 10 Support leg. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-6This embodiment provides a technical solution: a steam oven for processing sausages with uniform heating, including a steam box 1, a hanging rack 2 slidably connected inside the steam box 1, rectangular grooves 3 respectively opened on the left and right inner walls of the steam box 1, steam nozzles 4 respectively provided on the inner wall of the rectangular grooves 3 away from the steam box 1, and a flow guiding mechanism 6. A single-chip microcomputer 5 is provided on the left side of the steam box 1, the input end of the single-chip microcomputer 5 is electrically connected to an external power source, a water tank 7 is provided at the bottom of the steam box 1, and a heating tube 8 is provided on the bottom wall of the water tank 7 (the heating tube 8 is usually made of metal tube (such as stainless steel, copper, etc.), with resistance wire or electric heating alloy wire wound inside. When current passes through these resistance wires, heat is generated. This heat is evenly transferred to the heated object or air through the heat-conducting medium (such as magnesium oxide powder) filled in the metal tube). Connecting pipes are fixedly connected to the interfaces of the three steam nozzles 4 respectively. The connecting pipes on the same side are all connected to the inside of the water tank 7 through a conveying pipe 9. The input end of the heating tube 8 is electrically connected to the output end of the single-chip microcomputer 5. The lower surface of the steamer is provided with evenly distributed support legs 10. When the steamer is needed for sausage processing, first pull out the rack 2 inside the steamer 1 and hang the sausage to be steamed inside the rack 2. Then push the rack 2 into the steamer 1, close the sealing door, and add water into the water tank 7 through the water inlet on the left side of the steamer 1. Under the control of the microcontroller 5, the heating tube 8 starts to operate and heats the water inside the water tank 7. When the water temperature reaches the boiling point, the water begins to boil and changes from liquid to gas, generating steam. The steam is delivered to the steam nozzle 4 through the conveying pipe 9 (steam is generated by heating water, and the steam accumulates in the closed container to form pressure. This pressure is sufficient to allow the steam to enter the connected conveying pipe 9 and then through the steam nozzle 4). The steam nozzle 4 sprays the steam into the interior of the steamer 1 to heat and cook the sausage inside. When the air pressure inside the steamer 1 is greater than the pressure that the exhaust valve can bear, the pressure relief valve on the left side of the steamer 1 opens to release the steam and maintain the air pressure balance inside the steamer 1.

[0025] The flow guiding mechanism 6 includes a flow guide plate 601, a groove 602, a slide groove 603, an adjusting rod 604, a support rod 605, and a guide cylinder 613. A flow guide plate 601 is rotatably connected between the front and rear inner walls of the rectangular groove 3. A groove 602 is formed in the middle of the flow guide plate 601, and a slide groove 603 is formed on the front and rear inner walls of the groove 602. A guide cylinder 613 is provided on the bottom wall of the steamer 1. An adjusting rod 604 is slidably connected inside the guide cylinder 613 (the inside of the guide cylinder 613 has a hexagonal slide groove, and the bottom end of the adjusting rod 604 is hexagonal to prevent rotation). The adjusting rod 604 is provided with evenly distributed support rods 605 on its outer side. The outer side of each support rod 605 is slidably connected to the inner wall of the adjacent groove 603 at the same height on the same side. The flow guiding mechanism 6 also includes a threaded cylinder 606 and an external thread 607. The upper end of the steamer 1 is rotatably connected to the threaded cylinder 606. The top of the outer wall of the adjusting rod 604 is provided with an external thread 607. The adjusting rod 604 is connected to the internal thread of the upper and lower adjacent threaded cylinders 606. The flow guiding mechanism 6 also includes a gear 608, a rotating column 609 and a sector gear 610. The gear 608 is fixedly sleeved on the outer side of the threaded cylinder 606. 8. A rotating column 609 is rotatably connected to the upper end of the steamer 1. A sector gear 610 is fixedly sleeved on the outside of the rotating column 609. The sector gear 610 meshes with the adjacent gear 608 on the same side. The guide mechanism 6 also includes a connecting rod 611 and an electric push rod 612. The electric push rod 612 is located at the upper end of the steamer 1. A horizontal plate is fixedly connected to the rear end of the telescopic end of the electric push rod 612. The left and right ends of the horizontal plate are rotatably connected to the connecting rod 611. The top end of the connecting rod 611 is rotatably connected to the end of the adjacent sector gear 610 on the same side near the center of the steamer 1. The input end of the electric push rod 612 is electrically connected to... Connected to the output of the microcontroller 5, during the steam spraying process, in order to make the steam more evenly distributed in the space inside the steam chamber 1, the electric push rod 612 starts to operate through the control of the microcontroller 5. The telescopic end drives the horizontal plate to move back and forth, and the connecting rod 611 pulls the sector gear 610 to rotate under the support of the rotating column 609. The meshing gear 608 drives the threaded cylinder 606 to start rotating, so that the threaded adjustment rod 604 slides up and down inside the steam chamber 1, and the support rod 605 moves inside the slide groove 603, which drives the guide plate 601 to swing up and down, changing the flow direction of the steam after it is sprayed out from the steam nozzle 4.

[0026] The working principle of the uniformly heated sausage processing steamer provided by this utility model is as follows: When the steamer is needed for sausage processing, firstly, pull out the rack 2 inside the steam chamber 1 and hang the sausages to be steamed inside the rack 2. Then, push the rack 2 into the steam chamber 1, close the sealing door, and add water into the water tank 7 through the water inlet on the left side of the steam chamber 1. Under the control of the microcontroller 5, the heating tube 8 starts to operate, heating the water inside the water tank 7. When the water temperature reaches the boiling point, the water begins to boil, changing from a liquid state to a gaseous state, generating steam. The steam is delivered to the steam nozzle 4 through the conveying pipe 9. The steam nozzle 4 sprays the steam into the interior of the steam chamber 1, heating and steaming the sausages inside. During the steam spraying process... To ensure a more uniform distribution of steam within the steam chamber 1, the electric push rod 612, controlled by the microcontroller 5, begins to operate. The telescopic end drives the horizontal plate to move back and forth, which in turn pulls the sector gear 610 to rotate under the support of the rotating column 609 via the connecting rod 611. The meshing gear 608 drives the threaded cylinder 606 to rotate, causing the threaded adjusting rod 604 to slide up and down inside the steam chamber 1. This causes the support rod 605 to move inside the slide groove 603, which in turn causes the guide plate 601 to swing up and down, changing the flow direction of the steam after it is ejected from the steam nozzle 4. When the air pressure inside the steam chamber 1 exceeds the pressure that the exhaust valve can withstand, the pressure relief valve on the left side of the steam chamber 1 opens to release steam, thus maintaining the air pressure balance inside the steam chamber 1.

[0027] It is worth noting that the microcontroller 5 disclosed in the above embodiments can be an LPC812, the electric actuator 612 can be a DYTP, and the heating tube 10 can be a HY-G003. The microcontroller 5 controls the operation of the electric actuator 612 and the heating tube 10 using methods commonly used in the prior art.

[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An even-heating steaming oven for sausage processing, comprising a steaming box (1), a hanging rack (2) being slidably connected to the inside of the steaming box (1), rectangular grooves (3) being respectively formed in the left and right inner walls of the steaming box (1), steam nozzles (4) being respectively arranged on the inner walls of the sides of the rectangular grooves (3) away from the steaming box (1), characterized in that: It also includes a flow guide mechanism (6); The flow guide mechanism (6) comprises a flow guide plate (601), a groove (602), a sliding groove (603), an adjusting rod (604), a support rod (605) and a guide cylinder (613), the front and rear inner walls of the rectangular slot (3) are respectively connected with the flow guide plate (601), the middle part of the flow guide plate (601) is respectively provided with the groove (602), the front and rear inner walls of the groove (602) are respectively provided with the sliding groove (603), the bottom wall of the steamer (1) is respectively provided with the guide cylinder (613), the inner part of the guide cylinder (613) is respectively connected with the adjusting rod (604), the outer part of the adjusting rod (604) is respectively provided with the support rod (605) which is uniformly distributed, and the outer part of the support rod (605) is respectively connected with the inner wall of the sliding groove (603) which is adjacent to the same side and at the same height.

2. The sausage processing steaming oven with uniform heating according to claim 1, characterized in that: The left side of the steamer (1) is provided with a single-chip microcomputer (5), and the input end of the single-chip microcomputer (5) is electrically connected with an external power supply.

3. The sausage processing steaming oven with uniform heating according to claim 2, characterized in that: The flow guide mechanism (6) further comprises a threaded cylinder (606) and an external thread (607), the upper end of the steamer (1) is respectively connected with the threaded cylinder (606), the outer wall top end of the adjusting rod (604) is respectively provided with the external thread (607), and the adjusting rod (604) is respectively connected with the internal thread of the threaded cylinder (606) which is adjacent to the upper and lower threaded cylinders (606).

4. The even-heating sausage processing steaming oven of claim 3, wherein: The flow guide mechanism (6) further comprises a gear (608), a rotating column (609) and a sector gear (610), the outer part of the threaded cylinder (606) is fixedly sleeved with the gear (608), the upper end of the steamer (1) is respectively connected with the rotating column (609), the outer part of the rotating column (609) is respectively fixedly sleeved with the sector gear (610), and the sector gear (610) is respectively connected with the gear (608) which is adjacent to the same side.

5. The even-heating sausage processing steaming oven of claim 4, wherein: The flow guide mechanism (6) further comprises a connecting rod (611) and an electric push rod (612), the electric push rod (612) is arranged at the upper end of the steamer (1), the telescopic end rear end of the electric push rod (612) is fixedly connected with a horizontal plate, the left and right ends of the horizontal plate are respectively connected with the connecting rod (611), the top end of the connecting rod (611) is respectively connected with the sector gear (610) which is adjacent to the same side and close to one end of the steamer (1) center, and the input end of the electric push rod (612) is electrically connected with the output end of the single-chip microcomputer (5).

6. The even-heating sausage processing steaming oven of claim 2, wherein: The bottom end of the steamer (1) is provided with a water tank (7), the bottom wall of the water tank (7) is provided with a heating pipe (8), the interfaces of the three steam nozzles (4) are respectively fixedly connected with connecting pipes, the connecting pipes which are adjacent to the same side are respectively connected with the inside of the water tank (7) through a conveying pipe (9), and the input end of the heating pipe (8) is electrically connected with the output end of the single-chip microcomputer (5).

7. The even-heating sausage processing steaming oven of claim 1, wherein: The lower surface of the steamer (1) is provided with the support legs (10) which are uniformly distributed.

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