Anti-clogging device for prestressed concrete pipe pile

By designing an anti-clogging device consisting of a shell, top cover, limiting ring, and expansion mechanism, the filter element can be quickly replaced and its diameter adjusted. This solves the problems of complex filter material replacement and limited application range in existing devices, and improves the anti-clogging effect of prestressed concrete pipe piles.

CN223788170UActive Publication Date: 2026-01-13GANSU LENENG IND CO LTD
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Patent Information

Application Number
CN202520370947.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-01-13
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

The existing anti-clogging devices for prestressed concrete pipe piles gradually reduce the filtration effect after long-term use of the filter media, requiring frequent replacement of the filter media. However, the replacement process is complicated and cannot be adjusted according to the diameter of the pipe pile, thus limiting its application.

Method used

An anti-clogging device was designed, comprising a shell, a top cover, a limiting ring, a filter element, and an expansion mechanism. The filter element can be quickly replaced through the locking mechanism, and the expansion mechanism can adapt to concrete pipe piles of different diameters, simplifying the replacement process and expanding the scope of application.

Benefits of technology

The filter media replacement process has been simplified, improving the practicality and applicability of the device. It can be adjusted according to the diameter of the concrete pipe pile, solving the problems of complex filter media replacement and limited application range.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of desilting, in particular to an anti-clogging device of a prestressed concrete pipe pile, which comprises a shell; the bottom of the shell is uniformly provided with six first through holes, the top of the shell is provided with a top cover, the bottom of the top cover is fixedly connected with a limiting ring, the interior of the shell is uniformly provided with six second through holes, and the interior of the shell is provided with a filter element. Under the matching action of the shell, the first through hole, the top cover, the limiting ring, the second through hole, the filter element and the clamping mechanism, the opening process of the device is simplified, then the replacement process of replacing the filter material of the device is simplified, the practicability is improved, and the cost is reduced. The problems that although an existing anti-clogging device for the prestressed concrete pipe pile can prevent clogging of the concrete pipe pile, the filtering effect is gradually reduced due to long-term use of a filtering material, the device needs to be continuously rotated and opened to replace the filtering material in the device, and the replacement process is complex are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the civil engineering pile construction related technical field, concretely is a kind of anti silting device of prestressed concrete pipe pile. BACKGROUND

[0002] Pile foundation is a kind of foundation form with high bearing capacity, wide application range and long history. For weak stratum, large deformation of foundation, abundant underground water, using pile foundation can greatly improve the bearing capacity of foundation.

[0003] The utility model discloses a kind of anti silting devices of prestressed concrete pipe pile, belong to the civil engineering pile construction related technical field, to solve the problem in prior art in the process of pile foundation construction, soil is dropped into pipe by mechanical vibration, cause later pipe pile needs to be dredged, seriously affect the progress of project, including the relatively arranged two steel discs, and the middle axis of two steel discs is collinear, several steel holes are evenly provided on the middle axis of two steel discs, the steel disc is centrally concentric coaxially provided with stand, two steel discs and stand cooperate to form I-shaped structure, sponge is filled around stand in the middle position of I-shaped structure, one end of the stand penetrates steel disc and protrudes outward, and the end surface of protruding stand is concentric coaxially provided with small pier, and pull ring is provided on small pier, several horizontal supports are arranged along the radial direction of stand on the side surface of protruding stand, and are clamped in pipe opening. This device filters water and blocks soil particles, prevents silting, and can be reused.

[0004] But the above patent still has the following problems: although the patent can prevent the silting of concrete pipe pile, the filtering effect of filter material gradually decreases due to long-term use, and the filter material in the device needs to be replaced by continuously rotating and opening the device, so the replacement process is relatively complex. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides an anti silting device for prestressed concrete pipe pile to solve the problem that the existing anti silting device for prestressed concrete pipe pile can prevent the silting of concrete pipe pile, but the filtering effect of filter material gradually decreases due to long-term use, and the filter material in the device needs to be replaced by continuously rotating and opening the device, so the replacement process is relatively complex.

[0006] The technical scheme of the utility model is as follows:

[0007] A device for preventing clogging of prestressed concrete pipe piles includes: a shell; six first through holes evenly distributed at the bottom of the shell; a top cover provided at the top of the shell; a limiting ring fixedly connected to the bottom of the top cover; six second through holes evenly distributed inside the shell; a filter element provided inside the shell; a locking mechanism for quick replacement of the filter element provided near the limiting ring on the shell; and an expansion mechanism adaptable to different diameters provided on the outer surface of the shell.

[0008] Preferably, the engaging mechanism comprises: six ball grooves evenly distributed near the limiting ring on the housing, each ball groove containing a steel ball; a lifting ring slidably connected to the housing near the steel balls; a connecting ring fixedly connected to the outer surface of the lifting ring; a matching stroke groove on the housing near the connecting ring; and a force-applying ring fixedly connected to the outer surface of the connecting ring; a movable groove on the inner wall of the lifting ring; and a retaining groove on the outer surface of the limiting ring, both of which are adapted to the steel balls.

[0009] Preferably, a first spring is provided at the bottom of the lifting ring, the first spring is disposed inside the housing, and a damping pad is sleeved on the outer surface of the force-applying ring, the damping pad being fixedly connected to the force-applying ring.

[0010] Preferably, the filter element has a sponge layer inside, an activated carbon granule layer on top of the sponge layer, and a cotton yarn layer on top of the activated carbon granule layer; the filter element has a plurality of evenly arranged circular holes inside, and a second spring is provided between the filter element and the housing, the second spring being disposed inside the housing.

[0011] Preferably, the expansion mechanism includes: an air bladder fixedly connected to the surface of the housing, a connecting block provided at the top of the air bladder; an air hole opened inside the connecting block, a sealing bead provided inside the air hole, a conical spring provided at the bottom of the sealing bead, a filter plate provided at the bottom of the conical spring, and the filter plate fixedly connected to the connecting block.

[0012] Preferably, a sealing ring is fitted on the top outer surface of the limiting ring, and the sealing ring is adapted to the housing and the top cover.

[0013] Preferably, a fixing block is fixedly connected to the center of the top of the top cover, a rotating shaft is rotatably connected to the center of the fixing block, and a pull ring is fixedly connected to the top of the rotating shaft.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] Firstly, this utility model simplifies the opening process of the device through the coordinated action of the shell, the first through hole, the top cover, the limiting ring, the second through hole, the filter element, and the locking mechanism. This simplifies the replacement process of the filter material, improves practicality, and solves the problem that although existing anti-clogging devices for prestressed concrete pipe piles can prevent clogging of concrete pipe piles, the filtration effect of the filter material gradually decreases with long-term use, requiring continuous rotation and opening of the device to replace the filter material inside the device, which is a relatively complicated replacement process.

[0016] Secondly, through the combined action of the shell, the first through hole, the top cover, the limiting ring, the second through hole, the filter element, and the expansion mechanism, this utility model enables the device to be adjusted according to the diameter of the concrete pipe pile, thereby improving the range of application of the device and solving the problem that the existing anti-clogging devices for prestressed concrete pipe piles cannot be adjusted according to the diameter of the concrete pipe pile, resulting in a poor range of application. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of an anti-clogging device for prestressed concrete pipe piles according to the present invention.

[0018] Figure 2 This is a side sectional view of the anti-clogging device for prestressed concrete pipe piles according to the present invention.

[0019] Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0020] Figure 4 This is a side sectional view of the anti-clogging device for prestressed concrete pipe piles according to the present invention.

[0021] Figure 5 For the present utility model Figure 4 Enlarged structural diagram at point B.

[0022] In the picture:

[0023] 1. Shell; 2. First through hole; 3. Top cover; 4. Limiting ring; 5. Second through hole; 6. Filter element; 7. Engaging mechanism; 8. Expansion mechanism; 9. Ball groove; 10. Steel ball; 11. Lifting ring; 12. Connecting ring; 13. Stroke groove; 14. Force ring; 15. Movable groove; 16. Slot; 17. First spring; 18. Damping pad; 19. Sponge layer; 20. Activated carbon granule layer; 21. Cotton yarn layer; 22. Circular hole; 23. Second spring; 24. Airbag; 25. Connecting block; 26. Air hole; 27. Sealing bead; 28. Conical spring; 29. ​​Filter plate; 30. Sealing ring; 31. Fixing block; 32. Rotating shaft; 33. Pull ring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 5 The present invention will describe the above technical solution in detail through the following embodiments:

[0026] A device for preventing clogging of prestressed concrete pipe piles includes: a shell 1; six first through holes 2 evenly distributed at the bottom of the shell 1; a top cover 3 provided at the top of the shell 1; a limiting ring 4 fixedly connected to the bottom of the top cover 3; six second through holes 5 evenly distributed inside the shell 1; a filter element 6 provided inside the shell 1; a locking mechanism 7 for quick replacement of the filter element 6 provided near the limiting ring 4; and an expansion mechanism 8 adapted to different diameters provided on the outer surface of the shell 1. The user uses the expansion mechanism 8 to lock the device inside the concrete pipe pile. Water flows through the first through holes 2, passes through the filter element 6, and then exits through the second through holes 5, and is then filtered by the internal filter element 6, preventing clogging of the concrete pipe pile. The locking mechanism 7 allows for quick replacement of the filter element 6, preventing a reduction in its filtration effect.

[0027] like Figure 4 and Figure 5As shown, the engaging mechanism 7 has six evenly spaced ball grooves 9 near the limiting ring 4 on the housing 1. Steel balls 10 are placed inside the ball grooves 9. A lifting ring 11 is slidably connected to the housing 1 near the steel balls 10. A connecting ring 12 is fixedly connected to the outer surface of the lifting ring 11. A matching stroke groove 13 is provided near the connecting ring 12 on the housing 1. A force-applying ring 14 is fixedly connected to the outer surface of the connecting ring 12. A movable groove 15 is provided on the inner wall of the lifting ring 11, and a locking groove 16 is provided on the outer surface of the limiting ring 4. The movable groove 15 and the locking groove 16 are compatible with the steel balls 10. The user can pull the force-applying ring 14, which is connected to the connecting ring 14. Ring 12 drives lifting ring 11, causing the movable groove 15 on lifting ring 11 to move to ball groove 9, increasing the range of motion of steel ball 10. Then, the user pulls the top cover 3, which drives the limiting ring 4, causing the limiting ring 4 to separate from the housing 1, thus opening the device and taking out the filter element 6 inside for replacement. Then, the limiting ring 4 on the top cover 3 is inserted into the housing 1, and the force ring 14 is released, causing lifting ring 11 to rise and reset. As lifting ring 11 rises, it causes the movable groove 15 to separate from ball groove 9 and squeezes steel ball 10, causing a small portion of steel ball 10 to enter the slot 16 of limiting ring 4, thereby replacing filter element 6.

[0028] like Figure 4 As shown, a first spring 17 is provided at the bottom of the lifting ring 11. The first spring 17 is located inside the housing 1. A damping pad 18 is sleeved on the outer surface of the force ring 14. The damping pad 18 is fixedly connected to the force ring 14 and can push the lifting ring 11 to reset.

[0029] like Figure 4 As shown, the filter element 6 has a sponge layer 19 inside, an activated carbon granule layer 20 on top of the sponge layer 19, and a cotton yarn layer 21 on top of the activated carbon granule layer 20. The filter element 6 has a number of evenly arranged circular holes 22 inside. A second spring 23 is provided between the filter element 6 and the housing 1. The second spring 23 is located inside the housing 1, which improves the filtration effect of the filter element 6.

[0030] like Figure 2 and Figure 3As shown, the expansion mechanism 8 includes: an airbag 24 fixedly connected to the surface of the housing 1, a connecting block 25 on the top of the airbag 24; an air hole 26 is opened inside the connecting block 25, a sealing bead 27 is arranged inside the air hole 26, a conical spring 28 is arranged at the bottom of the sealing bead 27, a filter plate 29 is arranged at the bottom of the conical spring 28, and the filter plate 29 is fixedly connected to the connecting block 25. The user places the device inside the concrete pipe pile, and then connects the output end of the air pump to the connecting block 25. The air pump inflates the airbag through the connecting block 25. The gas pushes the sealing bead 27, causing the sealing bead 27 to separate from the air hole 26. The gas enters the airbag 24 through the gap between the sealing bead 27 and the air hole 26, increasing the volume of the airbag 24. When the air pump stops supplying gas, the conical spring 28 pushes the sealing bead 27, causing the sealing bead 27 to seal the air hole 26, thereby locking the device inside the concrete pipe pile. When venting, the user presses the sealing bead 27.

[0031] like Figure 4 and Figure 5 As shown, a sealing ring 30 is fitted on the top outer surface of the limiting ring 4. The sealing ring 30 is adapted to the housing 1 and the top cover 3, which improves the sealing performance at the connection between the limiting ring 4 and the housing 1.

[0032] like Figure 1 , Figure 2 and Figure 4 As shown, a fixing block 31 is fixedly connected to the center of the top of the top cover 3, and a rotating shaft 32 is rotatably connected to the center of the fixing block 31. A pull ring 33 is fixedly connected to the top of the rotating shaft 32. The user can pull the pull ring 33, which drives the rotating shaft 32. The rotating shaft 32 drives the device through the fixing block 31, thus making it convenient for the user to remove the device from inside the concrete pipe pile.

[0033] Working principle: The user can pull the force ring 14, which drives the lifting ring 11 through the connecting ring 12, causing the movable groove 15 on the lifting ring 11 to move to the ball groove 9, increasing the range of motion of the steel ball 10. Then, the user pulls the top cover 3, which drives the limiting ring 4, causing the limiting ring 4 to separate from the housing 1, thus opening the device. The filter element 6 inside the device can then be removed and replaced. After that, the limiting ring 4 on the top cover 3 is inserted into the housing 1, and the force ring 14 is released. The lifting ring 11 rises and resets, and the lifting ring 11 moves upwards simultaneously with the ball groove 9. The movable groove 15 separates from the ball groove 9 and squeezes the steel ball 10, causing a small portion of the steel ball 10 to enter the slot 16 of the limiting ring 4, thereby replacing the filter element 6. This simplifies the opening process of the device and the replacement process of the filter material, improving practicality. It solves the problem that although the existing anti-clogging device for prestressed concrete pipe piles can prevent the concrete pipe piles from clogging, the filtration effect of the filter material gradually decreases after long-term use, requiring continuous rotation and opening of the device to replace the filter material inside the device, which is a relatively complicated replacement process.

[0034] The user places the device inside the concrete pipe pile, then connects the air pump to the output end of the connecting block 25. The air pump inflates the air bladder through the connecting block 25. The gas pushes the sealing bead 27, causing it to separate from the air hole 26. The gas enters the air bladder 24 through the gap between the sealing bead 27 and the air hole 26, increasing the volume of the air bladder 24. When the air pump stops supplying air, the conical spring 28 pushes the sealing bead 27, sealing the air hole 26 and securing the device inside the concrete pipe pile. To release air, the user presses the sealing bead 27. This allows the device to be adjusted according to the diameter of the concrete pipe pile, improving its application range and solving the problem that existing anti-clogging devices for prestressed concrete pipe piles cannot be adjusted according to the diameter of the concrete pipe pile, resulting in a limited range of applications.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A device for preventing clogging of prestressed concrete pipe piles, comprising: Shell (1); The features are as follows: the bottom of the housing (1) is provided with six first through holes (2) evenly, the top of the housing (1) is provided with a top cover (3), the bottom of the top cover (3) is fixedly connected with a limit ring (4), the interior of the housing (1) is provided with six second through holes (5) evenly, and the interior of the housing (1) is provided with a filter element (6). The housing (1) is provided with a locking mechanism (7) for quick replacement of the filter element (6) near the limiting ring (4); The outer surface of the housing (1) is provided with an expansion mechanism (8) adapted to different diameters.

2. The anti-clogging device for prestressed concrete pipe piles as described in claim 1, characterized in that: The engaging mechanism (7): The housing (1) has six ball grooves (9) evenly distributed near the limiting ring (4). The ball grooves (9) are filled with steel balls (10). The housing (1) is slidably connected to the steel balls (10). The outer surface of the lifting ring (11) is fixedly connected to the connecting ring (12). The housing (1) has a matching stroke groove (13) near the connecting ring (12). The outer surface of the connecting ring (12) is fixedly connected to the force-applying ring (14). The inner wall of the lifting ring (11) is provided with a movable groove (15), and the outer surface of the limiting ring (4) is provided with a slot (16). The movable groove (15) and the slot (16) are adapted to the steel ball (10).

3. The anti-clogging device for prestressed concrete pipe piles as described in claim 2, characterized in that: The bottom of the lifting ring (11) is provided with a first spring (17), which is located inside the housing (1). The outer surface of the force ring (14) is covered with a damping pad (18), which is fixedly connected to the force ring (14).

4. The anti-clogging device for prestressed concrete pipe piles as described in claim 1, characterized in that: The filter element (6) has a sponge layer (19) inside, an activated carbon particle layer (20) on top of the sponge layer (19), and a cotton yarn layer (21) on top of the activated carbon particle layer (20). The filter element (6) has a plurality of evenly arranged circular holes (22) inside. A second spring (23) is provided between the filter element (6) and the housing (1), and the second spring (23) is located inside the housing (1).

5. The anti-clogging device for prestressed concrete pipe piles as described in claim 1, characterized in that: The expansion mechanism (8) includes: An airbag (24) is fixedly connected to the surface of the shell (1), and a connecting block (25) is provided on the top of the airbag (24); The connecting block (25) has an air hole (26) inside, and a sealing bead (27) is provided inside the air hole (26). A conical spring (28) is provided at the bottom of the sealing bead (27), and a filter plate (29) is provided at the bottom of the conical spring (28). The filter plate (29) is fixedly connected to the connecting block (25).

6. The anti-clogging device for prestressed concrete pipe piles as described in claim 1, characterized in that: A sealing ring (30) is fitted on the top outer surface of the limiting ring (4), and the sealing ring (30) is adapted to the housing (1) and the top cover (3).

7. The anti-clogging device for prestressed concrete pipe piles as described in claim 1, characterized in that: A fixing block (31) is fixedly connected to the center of the top of the top cover (3), and a rotating shaft (32) is rotatably connected to the center of the fixing block (31). A pull ring (33) is fixedly connected to the top of the rotating shaft (32).

Citation Information

Patent Citations

  • Anti-clogging device for prestressed concrete pipe pile

    CN220686068U