Dust removal device for active lime rotary kiln

By designing a detachable filter structure and a dust removal device with spray nozzles for water cooling, the problems of incomplete filter cleaning and easy damage in the rotary kiln of active lime were solved, achieving efficient dust filtration and filter protection.

CN223788270UActive Publication Date: 2026-01-13JINGSHAN YANXIN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202520179869.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2026-01-13
Estimated Expiration
2035-02-05

AI Technical Summary

Technical Problem

The existing dust removal devices for rotary kilns used for quicklime cannot effectively clean the dust inside the filter screen, and the scraper is prone to damaging the filter screen, affecting the filtration effect and lifespan.

Method used

A dust removal device comprising a first filter and a second filter was designed. The filter can be easily replaced through a detachable housing structure and a limiting plate. Water mist is sprayed from the nozzle to cool and adsorb high-temperature dust, thus protecting the filter.

Benefits of technology

It improves the filtration efficiency and lifespan of the filter, solves the problems of filter clogging and damage, and enhances the efficiency and safety of dust cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust removal device for an active lime rotary kiln, which relates to the technical field of active lime processing and comprises a dust removal box, the right side of the dust removal box is connected with a frame, the front side of the frame is fixedly connected with a sealing ring, and the upper side and the lower side of the frame are respectively connected with a pair of first positioning mechanisms. The outer side of the frame is connected with a shell through a first positioning mechanism, the front side of the shell is connected with a first filter screen, the inner wall of the shell is provided with a second positioning mechanism, and the inner wall of the shell is connected with a second filter screen through a second positioning mechanism. When the second filter screen is blocked or damaged, pull rings on the two sides are pulled outwards, inserting rods are taken out from the interiors of clamping hooks, the shell can be disassembled, then limiting plates on the two sides slide outwards, and the second filter screen can be conveniently cleaned and replaced without being disassembled from the inner wall of the shell.
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Description

Technical Field

[0001] This utility model relates to the field of active lime processing technology, and in particular to a dust removal device for an active lime rotary kiln. Background Technology

[0002] A rotary kiln for quicklime is a specialized device for calcining limestone, also known as a lime kiln. It is widely used in the steel industry and other industrial sectors that require high-quality quicklime. By utilizing fuels such as blast furnace gas and coke oven gas, high-quality quicklime can be produced, improving the strength of steel and the quality of other related products. During the production process, lime kilns generate a large amount of dust. If not treated in time, this dust will float into the air and affect air quality.

[0003] Chinese patent disclosure relates to a dust removal device for lime kilns (publication number CN214552235U). This patented technology uses a filter screen, an electric telescopic rod, and a scraper. The telescopic rod extends and retracts, allowing the scraper to remove dust from the surface of the filter screen, effectively preventing dust accumulation and clogging. However, the scraper can only clean the dust on the surface of the filter screen, while dust accumulates inside the filter screen. Moreover, the scraper's prolonged contact with the filter screen surface can easily damage the filter screen and affect the filtration effect. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a dust removal device for a rotary kiln for quicklime, which solves the problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a dust removal device for a rotary kiln for quicklime, comprising:

[0006] The dust collector has seven fixing rings connected to the upper and lower sides of its inner wall. A stainless steel water pipe is connected inside the fixing ring. Several spray holes are opened on the outside of the stainless steel water pipe. One end of the stainless steel water pipe passes through the outside of the dust collector and is equipped with a water supply mechanism.

[0007] A frame is connected to the right side of the dust collector, and a sealing ring is fixedly connected to the front side of the frame. A pair of first positioning mechanisms are connected to the upper and lower sides of the frame. An outer shell is connected to the outer side of the frame through the first positioning mechanisms. A first filter screen is connected to the front side of the outer shell. A second positioning mechanism is provided on the inner wall of the outer shell, and a second filter screen is connected to the inner wall of the outer shell through the second positioning mechanism.

[0008] As a further technical solution of this utility model, the second positioning mechanism includes a slide and a concave base. Both the slide and the concave base are fixedly connected to the inner wall of the outer shell. The slide is located above the concave base. The bottom of the second filter screen is embedded in the groove at the top of the concave base. A pair of sliders are slidably connected inside the slide. A limiting plate is fixedly connected below the sliders. The limiting plate is sleeved on the end of the second filter screen. A protrusion is connected to the outside of the limiting plate.

[0009] As a further technical solution of this utility model, the first positioning mechanism includes a U-shaped plate, with through holes on both sides of the U-shaped plate. A rod is slidably connected inside the through hole. One end of the rod is connected to a pull ring, and the other end of the rod is connected to a hook. The end of the hook is fixedly connected to the outer shell.

[0010] As a further technical solution of this utility model, the top end of the hook is provided with an insertion hole, and the other end of the insertion rod extends into the interior of the insertion hole.

[0011] As a further technical solution of this utility model, a return spring is sleeved on the outside of the insertion rod and inside the U-shaped plate. One end of the return spring is fixedly connected to the U-shaped plate, and the other end of the return spring is fixedly connected to a ring. The inner side of the ring is fixedly connected to the insertion rod.

[0012] As a further technical solution of this utility model, the water supply mechanism includes a water pump and a water tank. Both sides of the water pump are connected to hoses. One end of the hose penetrates the interior of the water tank, and the other end of the hose is fixedly connected to a stainless steel water pipe.

[0013] This utility model provides a dust removal device for a rotary kiln for quicklime, which has the following advantages compared with the prior art:

[0014] 1. This design provides a dust removal device for a rotary kiln used for quicklime. By setting up a first filter screen and a second filter screen, the filtration effect is improved. When the second filter screen becomes clogged or damaged, the insert rod can be removed from the hook by pulling the pull rings on both sides outward, allowing the outer shell to be removed. Then, the limiting plates on both sides can be slid outward, making it convenient to remove the second filter screen from the inner wall of the outer shell for cleaning and replacement without removing it. This solves the problems of scrapers not cleaning the dust thoroughly and scrapers easily damaging the filter screen, greatly improving the dust removal effect.

[0015] 2. The dust removal device for a rotary kiln for quicklime designed in this paper introduces water from the water tank into a stainless steel water pipe through a hose by turning on the water pump, and then sprays it out through multiple nozzles. This helps to cool and adsorb the high-temperature dust in the dust removal box, prevents the high-temperature dust from contacting the filter screen, reduces the damage to the filter screen, and improves the service life of the filter screen. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a dust removal device for a rotary kiln used for quicklime.

[0017] Figure 2 This is a side sectional view of the dust collection box in a dust collection device for a rotary kiln for quicklime.

[0018] Figure 3 This is one of the structural schematic diagrams of the frame and outer shell in a dust removal device for a rotary kiln for quicklime.

[0019] Figure 4 This is the second schematic diagram of the frame and outer shell in a dust removal device for a rotary kiln for quicklime.

[0020] Figure 5 An exploded view of the frame and outer shell of a dust removal device for a rotary kiln used for quicklime.

[0021] Figure 6 An exploded view of the second filter screen and concave base in a dust removal device for a rotary kiln for quicklime.

[0022] Figure 7 This is a schematic diagram of the limiting plate and slider in a dust removal device for a rotary kiln of active lime.

[0023] In the diagram: 1. Dust collection box; 2. Hose; 3. Water pump; 4. Water tank; 5. Frame; 6. Outer shell; 7. First filter screen; 8. Hook; 9. Spray nozzle; 10. Fixing ring; 11. Stainless steel water pipe; 12. U-shaped plate; 13. Pull ring; 14. Second filter screen; 15. Concave base; 16. Return spring; 17. Insert rod; 18. Insertion hole; 19. Slide seat; 20. Protrusion; 21. Limiting plate; 22. Slider; 23. Through hole; 24. Sealing ring; 25. Circular ring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-7This utility model provides a technical solution for a dust removal device for a rotary kiln of active lime: it includes a dust removal box 1, seven fixing rings 10 are connected to the upper and lower sides of the inner wall of the dust removal box 1, stainless steel water pipes 11 are connected inside the fixing rings 10, a number of spray holes 9 are opened on the outer side of the stainless steel water pipes 11, one end of the stainless steel water pipes 11 passes through the outer side of the dust removal box 1, and a water supply mechanism is provided.

[0026] A frame 5 is connected to the right side of the dust collection box 1. A sealing ring 24 is fixedly connected to the front side of the frame 5. A pair of first positioning mechanisms are connected to the upper and lower sides of the frame 5. The outer side of the frame 5 is connected to the outer shell 6 through the first positioning mechanism. A first filter 7 is connected to the front side of the outer shell 6. A second positioning mechanism is provided on the inner wall of the outer shell 6. A second filter 14 is connected to the inner wall of the outer shell 6 through the second positioning mechanism.

[0027] like Figures 3 to 7 As shown, the second positioning mechanism includes a slide 19 and a concave base 15. Both the slide 19 and the concave base 15 are fixedly connected to the inner wall of the outer casing 6. The slide 19 is located above the concave base 15. The bottom of the second filter screen 14 is embedded in the groove at the top of the concave base 15. A pair of sliders 22 are slidably connected inside the slide 19. A limiting plate 21 is fixedly connected below the sliders 22. The limiting plate 21 is sleeved on the end of the second filter screen 14. A protrusion 20 is connected to the outside of the limiting plate 21. Sliding the limiting plates 21 on both sides outwards makes it convenient to clean and replace the second filter screen 14 without removing it from the inner wall of the outer casing 6.

[0028] like Figures 3 to 7 As shown, the first positioning mechanism includes a U-shaped plate 12. Both sides of the U-shaped plate 12 have through holes 23. A rod 17 is slidably connected inside the through holes 23. One end of the rod 17 is connected to a pull ring 13, and the other end of the rod 17 is connected to a hook 8. The end of the hook 8 is fixedly connected to the outer shell 6. By pushing the pull rings 13 on both sides outward, the rod 17 can be removed from the inside of the hook 8, and the outer shell 6 can be removed.

[0029] like Figures 3 to 7 As shown, the top of the hook 8 has a socket 18, and the other end of the plug 17 extends into the socket 18.

[0030] like Figures 3 to 7 As shown, a return spring 16 is fitted on the outer side of the insertion rod 17 and inside the U-shaped plate 12. One end of the return spring 16 is fixedly connected to the U-shaped plate 12, and the other end of the return spring 16 is fixedly connected to a ring 25. The inner side of the ring 25 is fixedly connected to the insertion rod 17. By setting the return spring 16, the springback effect of the return spring 16 facilitates the insertion of the insertion rod 17 into the hook 8, thus completing the fixation.

[0031] like Figure 1As shown, the water supply mechanism includes a water pump 3 and a water tank 4. Both sides of the water pump 3 are connected to hoses 2. One end of the hose 2 passes through the interior of the water tank 4, and the other end of the hose 2 is fixedly connected to a stainless steel water pipe 11. When the water pump 3 is turned on, the water in the water tank 4 is introduced into the stainless steel water pipe 11 through the hose 2 and sprayed out through multiple nozzles 9, which is beneficial for cooling and adsorbing the high-temperature dust in the dust removal box 1.

[0032] The working principle of this utility model is as follows: by turning on the water pump 3, water in the water tank 4 is introduced into the stainless steel water pipe 11 through the hose 2 and sprayed out through multiple nozzles 9, which helps to cool and adsorb the high-temperature dust in the dust removal box 1, avoids the high-temperature dust from contacting the filter screen, reduces the damage to the filter screen, and improves the service life of the filter screen. Then, by setting the first filter screen 7 and the second filter screen 14, the filtration effect is improved. When the second filter screen 14 is blocked or damaged, the plug rod 17 can be removed from the inside of the hook 8 by pulling the pull rings 13 on both sides outward, and the outer shell 6 can be removed. Then, the limiting plates 21 on both sides can be slid outward to facilitate the removal of the second filter screen 14 from the inner wall of the outer shell 6 for cleaning and replacement.

[0033] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.

Claims

1. A dust removal device for an active lime rotary kiln, characterized by, Include: The dust removal box (1), the inner wall of the dust removal box (1) is connected with seven fixed rings (10) on both sides, the inside of the fixed ring (10) is connected with a stainless steel water pipe (11), a plurality of spray holes (9) are formed on the outside of the stainless steel water pipe (11), one end of the stainless steel water pipe (11) penetrates the outside of the dust removal box (1), and a water supply mechanism is arranged; The right side of the dust removal box (1) is connected with a frame (5), the front side of the frame (5) is fixedly connected with a sealing ring (24), a pair of first positioning mechanisms are connected on the upper and lower sides of the frame (5), the outer side of the frame (5) is connected with an outer shell (6) through the first positioning mechanism, the front side of the outer shell (6) is connected with a first filter screen (7), the inner wall of the outer shell (6) is provided with a second positioning mechanism, and the inner wall of the outer shell (6) is connected with a second filter screen (14) through the second positioning mechanism.

2. A dust removal device for an active lime rotary kiln according to claim 1, characterized in that, The second positioning mechanism includes a sliding seat (19) and a concave base (15), the sliding seat (19) and the concave base (15) are fixedly connected with the inner wall of the outer shell (6), the sliding seat (19) is located above the concave base (15), the bottom of the second filter screen (14) is embedded into the groove in the top of the concave base (15), a pair of sliding blocks (22) are slidably connected in the inside of the sliding seat (19), the lower side of the sliding block (22) is fixedly connected with a limiting plate (21), the limiting plate (21) is sleeved on the end of the second filter screen (14), and the outer side of the limiting plate (21) is connected with a protruding block (20).

3. A dust removal device for an active lime rotary kiln according to claim 1, characterized in that, The first positioning mechanism includes a U-shaped plate (12), a through hole (23) is formed in the two sides of the U-shaped plate (12), an insertion rod (17) is slidably connected in the inside of the through hole (23), one end of the insertion rod (17) is connected with a pull ring (13), the other end of the insertion rod (17) penetrates and is connected with a clamping hook (8), and the tail end of the clamping hook (8) is fixedly connected with the outer shell (6).

4. A dust removal device for an active lime rotary kiln according to claim 3, characterized in that, The top end of the clamping hook (8) is provided with a insertion hole (18), and the other end of the insertion rod (17) extends into the inside of the insertion hole (18).

5. A dust removal device for an active lime rotary kiln according to claim 3, characterized in that, A reset spring (16) is sleeved on the outside of the insertion rod (17) and in the inside of the U-shaped plate (12), one end of the reset spring (16) is fixedly connected with the U-shaped plate (12), the other end of the reset spring (16) is fixedly connected with a circular ring (25), and the inner side of the circular ring (25) is fixedly connected with the insertion rod (17).

6. A dust removal device for an active lime rotary kiln according to claim 1, characterized in that, The water supply mechanism includes a water pump (3) and a water tank (4), the two sides of the water pump (3) are connected with hoses (2), one end of the hose (2) penetrates the inside of the water tank (4), and the other end of the hose (2) is fixedly connected with the stainless steel water pipe (11).