Spraying device at top of prilling tower

By designing an integrated device system at the top of the granulation tower, the problem of clogging of the spraying device was solved, enabling uniform spraying of urea and efficient production of fertilizer, thereby improving the quality and production efficiency of fertilizer.

CN223788472UActive Publication Date: 2026-01-13YANTAI HESHUO AGRICULTURAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520131399.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-13
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

The existing spraying devices at the top of the granulation tower are prone to clogging of the spray heads due to impurities and particulate matter in the stored liquid during use, which affects the spraying effect and makes them impractical.

Method used

An integrated system was designed, comprising a holding device, a heating device, a discharging device, a stirring device, a storage device, a filtering device, and a spraying device. These devices are used to hold, heat, discharge, stir, store, and spray urea, respectively, ensuring the filtration and uniform spraying of the liquid.

Benefits of technology

It effectively avoids clogging of the spraying device, improves the spraying effect, ensures uniform coating and cooling of fertilizer granules, and enhances fertilizer quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223788472U_ABST
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Abstract

The utility model relates to the technical field of spraying devices, in particular to a top spraying device of a granulation tower, which is characterized in that urea is contained through a containing device, the containing device is heated through a heating device, the urea in the containing device is discharged through a discharging device, and the interior of the containing device is stirred through a stirring device. The liquid is stored through the storage device and filtered through the filtering device, and the interior of the containing device is sprayed through the spraying device; comprising a console; the device further comprises a containing device, a heating device, a discharging device, a stirring device, a storage device, a filtering device and a spraying device, the containing device, the discharging device, the storage device, the filtering device and the spraying device are all installed on the operation table, and the heating device and the stirring device are both installed on the containing device.
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Description

Technical Field

[0001] This utility model relates to the technical field of spraying devices, and in particular to a spraying device for the top of a granulation tower. Background Technology

[0002] In fertilizer production, top spraying devices for granulation towers are widely used in the granulation process. By uniformly spraying liquid containing fertilizer components into the granulation tower, a uniform liquid film is formed on the surface of the rapidly falling fertilizer granules. The residual heat of the granules evaporates the moisture, forming a coating, which also helps cool the granules and reduces energy consumption for ventilation and cooling. The use of spraying devices can significantly improve the particle size and density of fertilizers, thus improving fertilizer quality.

[0003] For example, in a class of prior art represented by application number CN201420507248.2, the main structure includes a polyglutamic acid solution storage tank and a high tower. The top surface of the polyglutamic acid solution storage tank is provided with a polyglutamic acid feeding port, the upper part of the side wall of the polyglutamic acid solution storage tank is provided with a water inlet pipe, and the lower part of the side wall is provided with a water outlet pipe. The polyglutamic acid solution storage tank is provided with a stirring paddle, the top of the stirring paddle extends out of the polyglutamic acid solution storage tank and connects to a motor. The inner wall of the high tower is provided with a ring-shaped spray device, and the center of the high tower is provided with a central spray device. The water outlet pipe is connected to the ring-shaped spray device and the central spray device respectively.

[0004] During use, it was found that the liquid in the storage tank of the existing granulation tower top spray device contains impurities and particulate matter, which causes clogging of the spray head and affects the spraying effect during the spraying process, resulting in poor practicality. Therefore, there is an urgent need for a granulation tower top spray device. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a top spraying device for a granulation tower, which includes a holding device for holding urea, a heating device for heating the holding device, a discharge device for discharging the urea inside the holding device, a stirring device for stirring the inside of the holding device, a storage device for storing the liquid, a filtration device for filtering, and a spraying device for spraying the inside of the holding device.

[0006] This utility model discloses a top spraying device for a granulation tower, including an operating platform; it also includes a holding device, a heating device, a discharging device, a stirring device, a storage device, a filtering device, and a spraying device. The holding device, discharging device, storage device, filtering device, and spraying device are all installed on the operating platform, and the heating device and stirring device are both installed on the holding device. The holding device holds urea, the heating device heats urea, the discharging device discharges urea, the stirring device stirs urea, the storage device stores urea, the filtering device filters urea, and the spraying device sprays urea. Urea is held in the holding device, heated in the holding device, discharged from the holding device, stirred inside the holding device, stored in the storage device, filtered, and sprayed inside the holding device by the spraying device.

[0007] Preferably, the operating table includes a base, which is installed in the work area; the base provides support.

[0008] Preferably, the holding device includes a holding chamber, which is installed at the top of the base; the holding chamber serves to hold urea.

[0009] Preferably, the heating device includes a heater installed in the inner wall of the holding compartment; the heater heats the interior of the holding compartment by activating it.

[0010] Preferably, the discharge device includes a first pipe, a first water pump, and a second pipe. The input end of the first pipe is connected to the output end of the holding chamber, and a valve is installed on the first pipe. The first water pump is installed on the top of the base, and the output end of the first pipe is connected to the input end of the first water pump. The output end of the first water pump is connected to the input end of the second pipe. By starting the first water pump, the valve is opened, allowing the mixed urea inside the holding chamber to enter through the input end of the first pipe and be discharged through the output end of the second pipe.

[0011] Preferably, the stirring device includes a support plate, a motor, a bearing housing, and a rotating shaft. The support plate is mounted on the side of the holding chamber via ribs. The motor and the bearing housing are both mounted on the top of the support plate. The output end of the motor is rotatably connected to the input end of the rotating shaft. The rotating shaft passes through the bearing housing and is equipped with multiple sets of stirring blades located inside the holding chamber. The support plate and bearing housing provide support, and the motor, when started, drives the rotating shaft and stirring blades to rotate, thus stirring the liquid and urea.

[0012] Preferably, the storage device includes a storage chamber and a liquid level sensor. The storage chamber is installed at the top of the base, and the liquid level sensor is installed at the top of the storage chamber. Liquid is stored in the storage chamber, and the liquid level sensor monitors the liquid level in the storage chamber.

[0013] Preferably, the filtration device includes a third pipe and a filter chamber. The filter chamber is installed at the top of the base. The input end of the third pipe is connected to the output end of the storage chamber, and the output end of the third pipe is connected to the output end of the filter chamber. Liquid enters through the input end of the third pipe and filters impurities in the liquid through the filter chamber.

[0014] Preferably, the spraying device includes a fourth pipe, a second water pump, and a fifth pipe. The input end of the fourth pipe is connected to the output end of the filter chamber. The second water pump is installed on the top of the base. The output end of the fourth pipe is connected to the input end of the second water pump, and the output end of the second water pump is connected to the input end of the fifth pipe. Multiple sets of sixth pipes are provided on the fifth pipe, and each set of sixth pipes is equipped with a set of atomizing nozzles. When the second water pump is started, the filtered liquid enters through the input end of the fourth pipe, flows through the fifth and sixth pipes, and is sprayed out through the output end of the atomizing nozzles, spraying the liquid onto the urea.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: urea is placed in a holding device, heated in a heating device, discharged from the holding device, stirred inside the holding device by a stirring device, stored in a storage device, filtered by a filtration device, and sprayed inside the holding device by a spraying device. Attached Figure Description

[0016] Figure 1 This is the structural isometric drawing of this utility model;

[0017] Figure 2 yes Figure 1 Structural cross-sectional view of the operating table and holding device in this utility model;

[0018] Figure 3 yes Figure 1 An enlarged structural diagram of the stirring device in this utility model;

[0019] Figure 4 yes Figure 1 Enlarged structural isometric view of the storage device and spraying device in this utility model.

[0020] The attached diagram is labeled as follows: 01, operating platform; 11, base; 02, holding device; 21, holding chamber; 03, heating device; 31, heater; 04, discharge device; 41, first pipe; 42, valve; 43, water pump one; 44, second pipe; 05, stirring device; 51, support plate; 52, rib; 53, motor; 54, bearing seat; 55, rotating shaft; 56, stirring blade; 06, storage device; 61, storage chamber; 62, liquid level sensor; 07, filtration device; 71, third pipe; 72, filter chamber; 08, spraying device; 81, fourth pipe; 82, water pump two; 83, fifth pipe; 84, sixth pipe; 85, atomizing nozzle. Detailed Implementation

[0021] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0022] Example 1

[0023] A granulation tower top spraying device includes an operating platform 01; characterized in that it further includes a holding device 02, a heating device 03, a discharging device 04, a stirring device 05, a storage device 06, a filtering device 07, and a spraying device 08, wherein the holding device 02, the discharging device 04, the storage device 06, the filtering device 07, and the spraying device 08 are all installed on the operating platform 01, and the heating device 03 and the stirring device 05 are both installed on the holding device 02;

[0024] The container 02 holds the liquid, the heating device 03 heats the liquid, the discharge device 04 discharges the liquid, the stirring device 05 stirs the liquid, the storage device 06 stores the liquid, the filtration device 07 filters the liquid, and the spraying device 08 sprays the liquid.

[0025] The operating console 01 includes a base 11, which is installed in the work area;

[0026] The holding device 02 includes a holding compartment 21, which is installed on the top of the base 11;

[0027] The discharge device 04 includes a first pipe 41, a water pump 43, and a second pipe 44. The input end of the first pipe 41 is connected to the output end of the holding chamber 21. A valve 42 is installed on the first pipe 41. The water pump 43 is installed on the top of the base 11. The output end of the first pipe 41 is connected to the input end of the water pump 43. The output end of the water pump 43 is connected to the input end of the second pipe 44.

[0028] The stirring device 05 includes a support plate 51, a motor 53, a bearing seat 54, and a rotating shaft 55. The support plate 51 is installed on the side of the holding chamber 21 by a rib 52. The motor 53 and the bearing seat 54 are both installed on the top of the support plate 51. The output end of the motor 53 is rotatably connected to the input end of the rotating shaft 55. The rotating shaft 55 passes through the bearing seat 54. Multiple sets of stirring blades 56 are provided on the rotating shaft 55. The stirring blades 56 are located inside the holding chamber 21.

[0029] The storage device 06 includes a storage compartment 61 and a liquid level sensor 62. The storage compartment 61 is installed on the top of the base 11, and the liquid level sensor 62 is installed on the top of the storage compartment 61.

[0030] The filtration device 07 includes a third pipe 71 and a filter chamber 72. The filter chamber 72 is installed on the top of the base 11. The input end of the third pipe 71 is connected to the output end of the storage chamber 61, and the output end of the third pipe 71 is connected to the output end of the filter chamber 72.

[0031] The spraying device 08 includes a fourth pipe 81, a second water pump 82, and a fifth pipe 83. The input end of the fourth pipe 81 is connected to the output end of the filter chamber 72. The second water pump 82 is installed on the top of the base 11. The output end of the fourth pipe 81 is connected to the input end of the second water pump 82. The output end of the second water pump 82 is connected to the input end of the fifth pipe 83. Multiple sets of sixth pipes 84 are provided on the fifth pipe 83, and each set of sixth pipes 84 is provided with a set of atomizing nozzles 85.

[0032] The container 02 holds the liquid, the discharge device 04 discharges the liquid, the stirring device 05 stirs the liquid, the storage device 06 stores the liquid, the filtration device 07 filters the liquid, and the spraying device 08 sprays the liquid.

[0033] Urea is placed into the holding chamber 21 through the input end of the holding chamber 21. Then, by starting the second water pump 82, the liquid enters through the input end of the third pipe 71. Impurities in the liquid are filtered through the filter chamber 72. The liquid then enters through the input end of the fourth pipe 81, flows through the fifth pipe 83 and the sixth pipe 84, and is sprayed out through the output end of the atomizing nozzle 85, spraying the liquid onto the urea. Then, by starting the motor 53, the rotating shaft 55 and the stirring blade 56 are rotated to stir the liquid and urea. After stirring, by starting the first water pump 43, the valve 42 is opened, and the mixed urea inside the holding chamber 21 enters through the input end of the first pipe 41 and is discharged through the output end of the second pipe 44.

[0034] Example 2

[0035] like Figures 1 to 4 As shown, in addition to Embodiment 1, a heating device 03 is also included;

[0036] The heating device 03 includes a heater 31, which is installed in the inner wall of the storage compartment 21;

[0037] Heating device 03 performs heating;

[0038] By activating heater 31, the interior of container 21 is heated, thereby accelerating the mixing rate.

[0039] This utility model discloses a top spraying device for a granulation tower. During operation, urea is first placed into the holding chamber 21 through its input end. Then, by starting water pump 82, liquid enters through the input end of the third pipe 71, passes through the filter chamber 72 to filter impurities, and then enters through the input end of the fourth pipe 81, flowing through the fifth pipe 83 and the sixth pipe 84, and is sprayed out through the output end of the atomizing nozzle 85, spraying the urea with the liquid. Next, by starting heater 31, the interior of the holding chamber 21 is heated. Simultaneously, by starting motor 53, the rotating shaft 55 and stirring blades 56 rotate, stirring the liquid and urea. After stirring, by starting water pump 43, valve 42 is opened, allowing the mixed urea inside the holding chamber 21 to enter through the input end of the first pipe 41 and exit through the output end of the second pipe 44.

[0040] The heater 31, water pump 43, motor 53, liquid level sensor 62, filter chamber 72 and water pump 82 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0041] The main function of this invention is to filter impurities and particles in liquids.

[0042] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A spray device for the top of a granulation tower, comprising an operating platform (01); characterized in that, It also includes a holding device (02), a heating device (03), a discharging device (04), a stirring device (05), a storage device (06), a filtering device (07), and a spraying device (08). The holding device (02), the discharging device (04), the storage device (06), the filtering device (07), and the spraying device (08) are all installed on the operating table (01), and the heating device (03) and the stirring device (05) are both installed on the holding device (02). The container (02) holds the liquid, the heating device (03) heats the liquid, the discharge device (04) discharges the liquid, the stirring device (05) stirs the liquid, the storage device (06) stores the liquid, the filtration device (07) filters the liquid, and the spraying device (08) sprays the liquid.

2. The granulation tower top spraying device as described in claim 1, characterized in that, The operating console (01) includes a base (11), which is installed in the work area.

3. The granulation tower top spraying device as described in claim 2, characterized in that, The holding device (02) includes a holding compartment (21), which is mounted on the top of the base (11).

4. The granulation tower top spraying device as described in claim 3, characterized in that, The heating device (03) includes a heater (31), which is installed in the inner wall of the storage compartment (21).

5. The granulation tower top spraying device as described in claim 3, characterized in that, The discharge device (04) includes a first pipe (41), a water pump (43), and a second pipe (44). The input end of the first pipe (41) is connected to the output end of the holding chamber (21). A valve (42) is installed on the first pipe (41). The water pump (43) is installed on the top of the base (11). The output end of the first pipe (41) is connected to the input end of the water pump (43). The output end of the water pump (43) is connected to the input end of the second pipe (44).

6. The granulation tower top spraying device as described in claim 3, characterized in that, The stirring device (05) includes a support plate (51), a motor (53), a bearing seat (54), and a rotating shaft (55). The support plate (51) is installed on the side of the holding chamber (21) by a rib (52). The motor (53) and the bearing seat (54) are both installed on the top of the support plate (51). The output end of the motor (53) is rotatably connected to the input end of the rotating shaft (55). The rotating shaft (55) passes through the bearing seat (54). Multiple sets of stirring blades (56) are provided on the rotating shaft (55). The stirring blades (56) are located inside the holding chamber (21).

7. The granulation tower top spraying device as described in claim 2, characterized in that, The storage device (06) includes a storage compartment (61) and a liquid level sensor (62). The storage compartment (61) is mounted on the top of the base (11), and the liquid level sensor (62) is mounted on the top of the storage compartment (61).

8. The granulation tower top spraying device as described in claim 7, characterized in that, The filtration device (07) includes a third pipe (71) and a filter chamber (72). The filter chamber (72) is installed at the top of the base (11). The input end of the third pipe (71) is connected to the output end of the storage chamber (61), and the output end of the third pipe (71) is connected to the output end of the filter chamber (72).

9. A granulation tower top spraying device as described in claim 8, characterized in that, The spray device (08) includes a fourth pipe (81), a second water pump (82) and a fifth pipe (83). The input end of the fourth pipe (81) is connected to the output end of the filter chamber (72). The second water pump (82) is installed on the top of the base (11). The output end of the fourth pipe (81) is connected to the input end of the second water pump (82). The output end of the second water pump (82) is connected to the input end of the fifth pipe (83). The fifth pipe (83) is provided with multiple sets of sixth pipes (84). Each set of sixth pipes (84) is provided with a set of atomizing nozzles (85).

Citation Information

Patent Citations

  • Polyglutamic acid spraying device for high-tower granulation

    CN204079824U