Rust-proof spraying device for stainless steel processing

By introducing cleaning and spraying components into stainless steel processing equipment, the problem of surface contaminants affecting spraying on stainless steel sheets has been solved, resulting in improved spraying uniformity and drying speed.

CN223788802UActive Publication Date: 2026-01-13SHANGHAI XUANWEI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520076403.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-01-13
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

The existing stainless steel plates are affected by surface contaminants during processing, which affects the spraying effect. Furthermore, the spraying equipment cannot automatically adjust the spraying width of water and paint according to the width of the steel plate, resulting in uneven spraying.

Method used

A rust-preventive spraying device was designed, comprising a cleaning component and a spraying component. The cleaning component consists of a photoelectric gate, a cleaning roller, and a spray nozzle, while the spraying component consists of a spray nozzle and an electric heating ring. The photoelectric gate detects the width of the steel plate and automatically adjusts the width of the water spray and paint spray. The electric heating ring is used to heat and remove residual moisture, and a fan blows hot air to accelerate drying.

Benefits of technology

It achieves surface cleaning of stainless steel plates, ensures good spraying results, and improves spraying uniformity and drying speed by automatically adjusting the water spray and paint spray width.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a rust-proof spraying device for stainless steel processing, which comprises a rack, a conveying belt is mounted on the inner wall of the bottom of the rack, a cleaning component and a spraying component are sequentially arranged on the rack along the moving direction of the conveying belt, an electric heating ring is arranged between the cleaning component and the spraying component, and the electric heating ring is connected with the conveying belt. The cleaning assembly comprises first connecting frames and photoelectric doors which are oppositely arranged and fixed to the inner wall of the rack, the photoelectric doors are installed on the opposite sides of the two first connecting frames, the opposite sides of the two first connecting frames are rotationally connected with sweeping rollers, and multiple first spray heads facing the sweeping rollers are arranged on one sides of the sweeping rollers. A water storage cavity is formed in the rack, the multiple first spray heads are installed on the same pipeline through electric valves, and scraping plates are oppositely arranged at the ends, away from photoelectric doors, of the two first connecting frames; the cleaning assembly is arranged to clean the surface of the stainless steel plate, and it is avoided that dirt exists on the surface of the stainless steel plate, and the adhesiveness of paint on the surface of the stainless steel plate is affected.
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Description

Technical Field

[0001] This utility model relates to the field of stainless steel processing technology, and in particular to a rust-proof spraying device for stainless steel processing. Background Technology

[0002] Stainless steel refers to steel that is resistant to corrosion from weak corrosive media such as air, steam, and water, as well as chemical corrosive media such as acids, alkalis, and salts. It is also known as stainless acid-resistant steel. Although it has high strength and certain corrosion resistance, its corrosion resistance is still relatively weak and its service life is short under harsh working environments. In order to effectively control the corrosion of stainless steel plates, extend their service life, and ensure the safe operation of facilities, it is necessary to perform surface anti-corrosion treatment on the steel plates.

[0003] A search revealed a Chinese patent publication number CN216396749U, which discloses a spraying device for processing stainless steel composite plates. The device includes a base plate, with baffles fixedly connected to both sides of the top of the base plate. A bearing plate is fixedly connected to the top of the opposite side of the two baffles. A placement platform is fixedly connected to the top of the base plate. A lead screw is provided in the inner cavity of the placement platform, and a sliding sleeve is threaded onto the surface of the lead screw.

[0004] This patented system, through the combined use of a base plate, baffle, bearing plate, placement platform, lead screw, sliding sleeve, connecting block, placement plate, horizontal plate, slide groove, slider, limit box, sliding rod, sleeve, limit plate, spring, electric push rod, liquid collection plate and storage box, has the advantage of convenient adjustment of the spraying position. However, when the stainless steel plate is stored, dirt will accumulate on its surface, which will affect the adhesion of paint to the stainless steel surface. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a rust-proof spraying device for stainless steel processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A rust-preventive spraying device for stainless steel processing includes a frame. A conveyor belt is installed on the inner wall of the bottom of the frame. A cleaning component and a spraying component are sequentially arranged on the frame along the direction of movement of the conveyor belt. An electric heating ring is provided between the cleaning component and the spraying component. The cleaning component includes a connecting frame and a photoelectric gate that are fixed to the inner wall of the frame. The photoelectric gate is installed on one side of the two connecting frames. A cleaning roller is rotatably connected to one side of the two connecting frames. A drive mechanism for driving the cleaning roller to rotate is provided on the outside of the frame. Multiple nozzles facing the cleaning roller are provided on one side of the cleaning roller. A water storage chamber is provided inside the frame. The multiple nozzles are all installed on the same pipe through an electric valve. One end of the pipe is connected to the water storage chamber through a water pump. Scrapers are provided opposite to the ends of the two connecting frames away from the photoelectric gate.

[0008] As a further improvement of this utility model: the scraper is conical, and the tip of the scraper faces the photoelectric gate, and the outer wall of the connecting frame located below has a through hole communicating with the water storage cavity.

[0009] As a further embodiment of this utility model: the through hole is located on one side of the scraper, a fixing frame is fixed to the inner wall of the water storage cavity, a filter box is slidably connected to the inner wall of the fixing frame, and the opening of the filter box is located below the through hole.

[0010] As a further embodiment of this utility model: the spraying assembly includes a second connecting frame and a second spray nozzle. The second connecting frame is fixed to the inner wall of the frame, and a plurality of the second spray nozzles are installed on opposite sides of the second connecting frame via electric valves.

[0011] As a further improvement of this utility model: the frame is provided with a paint storage chamber, the paint storage chamber is equipped with a paint delivery pump, and the output end of the paint delivery pump is connected to a delivery pipe that is connected to multiple spray heads.

[0012] As a further improvement of this utility model: the connecting frame 2 has a cavity located on one side of the nozzle 2, and air outlets are provided on opposite sides of the two cavities.

[0013] As a further improvement of this utility model: an electric heating wire is installed on the inner wall of the cavity, and a fan is provided on one side of the electric heating wire.

[0014] Compared with the prior art, this utility model provides a rust-proof spraying device for stainless steel processing, which has the following beneficial effects:

[0015] 1. This utility model, by providing a cleaning component, cleans the surface of a stainless steel plate, preventing dirt on the stainless steel plate surface from affecting the adhesion of paint to the stainless steel plate surface.

[0016] 2. This utility model, by setting up a photoelectric gate and cooperating with an electric valve, can control the width of water spraying and paint spraying, and realize automatic adjustment according to the width of the conveyed steel plate.

[0017] 3. This utility model, by providing a cavity, heating wire and fan, after the painting is completed, the fan blows air onto the stainless steel surface. When the air passes through the heating wire, the heating wire heats the air, and the hot air further accelerates the drying of the paint.

[0018] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of a rust-proof spraying device for stainless steel processing proposed in this utility model.

[0020] Figure 2 This is a schematic diagram of the internal structure of a rust-proof spraying device for stainless steel processing proposed in this utility model;

[0021] Figure 3 This is a schematic diagram of the cleaning component of a rust-preventive spraying device for stainless steel processing proposed in this utility model;

[0022] Figure 4 This is a schematic diagram of the spraying structure of a rust-proof spraying device for stainless steel processing proposed in this utility model;

[0023] Figure 5 This is a schematic diagram of the scraper of a rust-preventive spraying device for stainless steel processing proposed in this utility model.

[0024] In the diagram: 1. Frame; 2. Conveyor belt; 3. Cleaning assembly; 4. Spraying assembly; 5. Connecting frame one; 6. Photoelectric gate; 7. Spray head one; 8. Cleaning roller; 9. Scraper; 10. Water storage chamber; 11. Through hole; 12. Fixing frame; 13. Filter box; 14. Connecting frame two; 15. Spray head two; 16. Cavity; 17. Heating wire; 18. Fan; 19. Paint storage chamber. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] Example 1

[0028] A rust-preventive spraying device for stainless steel processing, such as Figures 1 to 5 As shown, the system includes a frame 1, with a conveyor belt 2 installed on the inner wall of the bottom of the frame 1. A cleaning component 3 and a spraying component 4 are sequentially arranged on the frame 1 along the movement direction of the conveyor belt 2. A heating ring is provided between the cleaning component 3 and the spraying component 4. The cleaning component 3 includes a connecting frame 5 and a photoelectric gate 6, which are fixed to the inner wall of the frame 1 and are positioned opposite each other. The photoelectric gate 6 is installed on one side of the two connecting frames 5. A sweeping roller 8 is rotatably connected to each of the two connecting frames 5 on their opposite sides. A drive mechanism for rotating the sweeping roller 8 is provided on the outer side of the frame 1. The drive mechanism can be an existing mature technology such as a motor. Multiple cleaning directions are provided on one side of the sweeping roller 8. The roller 8 has a nozzle 7. The frame 1 has a water storage chamber 10 inside. Multiple nozzles 7 are installed on the same pipe through electric valves. One end of the pipe is connected to the water storage chamber 10 through a water pump. Two connecting frames 5 are provided with scrapers 9 opposite each other at the ends away from the photoelectric gate 6. The scrapers 9 are conical and the tips of the scrapers 9 face the photoelectric gate 6. The outer wall of the lower connecting frame 5 has a through hole 11 that communicates with the water storage chamber 10. The through hole 11 is located on one side of the scraper 9. A fixing frame 12 is fixed to the inner wall of the water storage chamber 10. A filter box 13 is slidably connected to the inner wall of the fixing frame 12. The opening of the filter box 13 is located below the through hole 11.

[0029] The spraying assembly 4 includes a connecting frame 2 14 and a spray head 2 15. The connecting frame 2 14 is fixed to the inner wall of the frame 1. Multiple spray heads 2 15 are installed on opposite sides of the connecting frame 2 14 via electric valves. The frame 1 is provided with a paint storage chamber 19. A paint delivery pump is installed inside the paint storage chamber 19. The output end of the paint delivery pump is connected to a delivery pipe that communicates with multiple spray heads 2 15.

[0030] During operation, the stainless steel plate is conveyed by the conveyor belt 2 through the cleaning component 3 and the spraying component 4 in sequence. When passing through the cleaning component 3, the photoelectric gate 6 detects the width of the stainless steel plate and controls the opening and closing of the electric valves in the cleaning component 3 and the spraying component 4. The width of water spraying and paint spraying is controlled according to the width of the stainless steel plate. Then, the stainless steel plate passes between two cleaning rollers 8. The drive mechanism drives the cleaning rollers 8 to rotate and clean the stainless steel plate. The nozzle 7 sprays water at the contact point between the cleaning rollers 8 and the stainless steel plate. The water carries the dirt cleaned and flows back into the water storage chamber 10 through the through hole 11. The fixing frame 12 filters and purifies the water. Then, the scraper 9 scrapes off the residual water on the surface of the stainless steel plate. The residual water gathers on both sides of the stainless steel plate and then flows into the through hole 11. After cleaning, the stainless steel plate is first electrically heated by the heating ring to raise the temperature of the stainless steel plate and remove the residual water on the surface of the stainless steel plate. Then, the stainless steel plate is conveyed by the conveyor belt 2 between the nozzles 15 for painting. The high temperature of the stainless steel plate itself will accelerate the drying speed of the paint.

[0031] The cleaning component 3 is installed to clean the surface of the stainless steel plate, preventing dirt from affecting the adhesion of the paint on the stainless steel plate.

[0032] By installing a photoelectric gate 6, in conjunction with an electric valve, the width of water spraying and paint spraying can be controlled, achieving automatic adjustment according to the width of the conveyed steel plate.

[0033] Example 2

[0034] A rust-preventive spraying device for stainless steel processing. This embodiment is based on Embodiment 1 and makes the following improvements, such as... Figure 4 As shown, the connecting frame 14 has a cavity 16 located on one side of the nozzle 15. Both cavities 16 have air outlets on opposite sides. The inner wall of the cavity 16 is fitted with a heating wire 17, and a fan 18 is provided on one side of the heating wire 17.

[0035] After the painting is completed, the fan 18 blows air onto the stainless steel surface. When the air passes through the heating wire 17, the heating wire 17 heats the air, and the hot air accelerates the drying of the paint.

[0036] By setting up a cavity 16, a heating wire 17, and a fan 18, after the painting is completed, the fan 18 blows air onto the stainless steel surface. When the air passes through the heating wire 17, the heating wire 17 heats the air, and the hot air further accelerates the drying of the paint.

[0037] Working principle: During operation, the stainless steel plate is conveyed by the conveyor belt 2 through the cleaning component 3 and the spraying component 4 in sequence. When passing through the cleaning component 3, the photoelectric gate 6 detects the width of the stainless steel plate and controls the opening and closing of the electric valves in the cleaning component 3 and the spraying component 4. The width of water spraying and paint spraying is controlled according to the width of the stainless steel plate. Then, the stainless steel plate passes between two cleaning rollers 8. The drive mechanism drives the cleaning rollers 8 to rotate, cleaning the stainless steel plate. The nozzle 7 sprays water at the contact point between the cleaning rollers 8 and the stainless steel plate. The water flow carries the cleaned dirt back into the water storage chamber 10 through the through hole 11. The fixing frame 12 controls the water flow. After filtration and purification, the scraper 9 removes residual moisture from the surface of the stainless steel plate. The residual moisture gathers on both sides of the stainless steel plate and then flows into the through hole 11. The cleaned stainless steel plate is first electrically heated by the heating ring to raise the temperature of the stainless steel plate and remove residual moisture from the surface of the stainless steel plate. Then, the stainless steel plate is conveyed by the conveyor belt 2 and passes between the spray nozzles 15 for painting. After the painting is completed, the fan 18 blows air onto the stainless steel surface. When the air passes through the heating wire 17, the heating wire 17 heats the air, and the hot air accelerates the drying of the paint. The high temperature of the stainless steel plate itself will accelerate the drying speed of the paint.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A rust-preventive spraying device for stainless steel processing, comprising a frame (1), characterized in that, The rack (1) bottom inner wall is provided with a conveying belt (2), the rack (1) is sequentially provided with a cleaning assembly (3) and a spraying assembly (4) along the conveying direction of the conveying belt (2), an electric heating ring is arranged between the cleaning assembly (3) and the spraying assembly (4), the cleaning assembly (3) comprises a connecting frame one (5) and a photoelectric door (6) oppositely arranged and fixed to the inner wall of the rack (1), the photoelectric door (6) is arranged on the opposite side of the two connecting frames one (5), the opposite side of the two connecting frames one (5) is rotatably connected with a sweeping roller (8), the outer side of the rack (1) is provided with a driving mechanism for driving the sweeping roller (8) to rotate, one side of the sweeping roller (8) is provided with a plurality of nozzles one (7) facing the sweeping roller (8), the inner part of the rack (1) is provided with a water storage cavity (10), the plurality of nozzles one (7) are arranged on the same pipeline through an electric valve, and one end of the pipeline is communicated with the water storage cavity (10) through a water pump, the opposite side of the two connecting frames one (5) away from the photoelectric door (6) is provided with a scraper (9).

2. The rust preventive spraying device for stainless steel processing according to claim 1, characterized in that, The scraper (9) is conical, and the tip of the scraper (9) faces the photoelectric door (6), and the outer wall of the lower connecting frame one (5) is provided with a through hole (11) communicated with the water storage cavity (10).

3. The rust preventive spraying device for stainless steel processing according to claim 2, characterized in that, The through hole (11) is located on one side of the scraper (9), the inner wall of the water storage cavity (10) is fixedly provided with a fixed frame (12), the inner wall of the fixed frame (12) is slidably connected with a filter box (13), and the opening of the filter box (13) is located below the through hole (11).

4. The rust preventive spraying device for stainless steel processing according to claim 1, characterized in that, The spraying assembly (4) comprises a connecting frame two (14) and a nozzle two (15), the connecting frame two (14) is oppositely fixed to the inner wall of the rack (1), and a plurality of nozzles two (15) are arranged on the opposite side of the connecting frame two (14) through an electric valve.

5. The rust preventive spraying device for stainless steel processing according to claim 4, characterized in that, The inner part of the rack (1) is provided with a paint storage cavity (19), the inner part of the paint storage cavity (19) is provided with a paint conveying pump, and the output end of the paint conveying pump is connected with a conveying pipe communicated with the plurality of nozzles two (15).

6. The rust preventive spraying device for stainless steel processing according to claim 4, characterized in that, The inner part of the connecting frame two (14) is provided with a cavity (16) located on one side of the nozzle two (15), and the opposite side of the two cavities (16) is provided with an air outlet.

7. The rust preventive spraying device for stainless steel processing according to claim 6, characterized in that, The inner wall of the cavity (16) is provided with an electric heating wire (17), and one side of the electric heating wire (17) is provided with a fan (18).

Citation Information

Patent Citations

  • Spraying device for stainless steel composite plate machining

    CN216396749U