Enameled wire on-line surface lubricating liquid coating device

Abstract

The utility model discloses an enameled wire on-line surface lubricating liquid coating device, which relates to the technical field of enameled wire production equipment and comprises an outer shell, a coating cavity, a flow guide plate, a liquid feeding mechanism, a fixed seat, a fan, a cavity, an exhauster, a wire hole, a coating guide hole, a communicating hole, a coating hole film, a liquid discharge hole I and a filter screen, according to the utility model, the liquid feeding mechanism formed by the motor, the gear, the movable pipe, the screw rod and the like can enable lubricating liquid to fully wrap the periphery of the enameled wire for soaking, so that the enameled wire is fully contacted with the lubricating liquid to realize comprehensive coating; according to the utility model, most of redundant lubricating liquid can be quickly thrown out by utilizing the rotation of the movable pipe and the drainage hole, and the coating hole film in the coating guide hole is matched to coat the enameled wire and scrape the redundant lubricating liquid, so that the coating effect is improved; wind power is generated by means of the fan, and the scraped lubricating liquid can be efficiently discharged through cooperation of the communicating hole, the cavity and the liquid discharging hole, so that the discharging efficiency of the redundant lubricating liquid is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of enameled wire production equipment, and in particular to an online surface lubricant coating device for enameled wire. Background Technology

[0002] Enameled wire, a key type of winding wire, consists of a conductor and an insulation layer. Its production process includes annealing and softening the bare wire, followed by multiple coatings and baking. However, producing enameled wire that meets standards and customer requirements is quite challenging. This is because its quality is affected by many factors, such as the quality of raw materials, process parameters, production equipment, and environment, resulting in different quality characteristics for different enameled wires. However, they generally encompass four key properties: mechanical properties, chemical properties, electrical properties, and thermal properties.

[0003] In the actual production of enameled wire, applying lubricant to its surface using a coating device is a crucial step. In the past, the lubricant coating process for enameled wire has frequently encountered difficulties. On the one hand, if the enameled wire bends during coating, the coating effect is easily compromised, failing to ensure that the lubricant evenly and completely covers the wire surface, thus affecting subsequent processing and product quality. On the other hand, after coating, the lubricant dripping from the enameled wire often falls directly to the ground, not only causing unnecessary waste of precious lubricant resources but also contradicting current environmental protection principles and potentially causing environmental pollution problems.

[0004] Although existing technologies have explored solutions to these problems, such as the online surface lubricant coating device for enameled wire disclosed in Chinese utility model patent CN 112295792 A, which alleviates some of the difficulties to a certain extent, significant shortcomings still exist. During the coating operation, this device struggles to achieve comprehensive, seamless coating of the enameled wire, resulting in insufficient lubrication on some wire surfaces and affecting the overall product performance. Furthermore, the device lacks an efficient drainage mechanism for excess lubricant generated during the coating process, failing to promptly remove it. This leads to lubricant accumulation within the device, interfering with the coating process and hindering the continuous and stable operation of the equipment. It is ill-suited to the practical need for rapid online surface lubricant coating of enameled wire, and a more optimized coating device is urgently needed to overcome these challenges. Utility Model Content

[0005] The purpose of this invention is to provide a lubricant coating device for enameled wires on the online surface in order to solve the above-mentioned problems. This device addresses the issues of poor lubrication effect due to bending, waste of lubricant and environmental unfriendliness, incomplete coating by existing coating devices, and inability to promptly remove excess lubricant during the coating process, which makes it difficult to meet the requirements for rapid coating.

[0006] To address the aforementioned problems, this utility model provides a technical solution: a device for coating enameled wire with lubricant on its surface, comprising a housing, a coating chamber, a guide plate, a liquid feeding mechanism, a fixed base, a fan, a cavity, an exhaust fan, a wire hole, a coating guide hole, a connecting hole, a coating membrane, a drain hole, and a filter screen; the housing contains a coating chamber; the coating chamber has a liquid feeding mechanism on its left side; wire holes are opened in the center of both sides of the coating chamber; a guide plate is fixedly connected to the lower left side of the coating chamber, and a filter screen is fixedly connected to the lower right side of the guide plate; the top of the fixed base is fixedly connected to the upper right side of the coating chamber, and the fixed base has a central internal structure... The cavity has a fan fixedly connected to the top of the fixed base, and the lower outlet of the fan is connected to the interior of the cavity. The lower interior of the fixed base has a transverse coating guide hole. The bottom of the cavity has several connecting holes, and the lower openings of the connecting holes are all connected to the interior of the coating guide hole. There are several drain holes, each located directly below a corresponding connecting hole, and each drain hole is located on the bottom surface of the coating guide hole. There are several coating membranes, each located on the upper right side of a corresponding drain hole and fixedly connected to the interior of the coating guide hole. The lower inlet of the exhaust fan is connected to the upper right opening of the coating cavity.

[0007] Preferably, the liquid feeding mechanism includes a motor, a mounting base, a driving gear, a driven gear, a movable tube, a flow guide, a liquid feeding hole, a transmission gear, an annular inner groove, a screw rod, a conveying hole, a liquid inlet, a liquid outlet, and a drain hole. The mounting base is fixedly connected to the left side of the coating chamber. A motor is fixedly connected to the top of the mounting base, and a driving gear is fixedly connected to the lower output shaft of the motor. A vertical conveying hole is provided inside the lower side of the mounting base, and an annular inner groove is formed on the right side of the central inner wall of the mounting base. The movable tube is movably connected to the left side of the central interior of the mounting base. Several flow guides are fixedly connected to the left side of the movable tube, and the right side of the movable tube... Several drainage holes are provided around the perimeter. A driven gear is fixedly connected to the outside of the left side of the movable tube, and the upper side of the driven gear is connected to the driving gear. The outside of the right side of the movable tube is movably connected to the inside of the left opening of the coating guide hole. There are several liquid inlet holes, all located inside the annular inner groove and evenly distributed around the inside of the left side of the movable tube. A spiral rod is movably connected inside the conveying hole, and a transmission gear is fixedly connected to the upper end of the spiral rod. The transmission gear is connected to the lower side of the driven gear. A liquid outlet hole is provided on the upper right side of the conveying hole, and the upper opening of the liquid outlet hole is connected to the inside of the annular inner groove. Several liquid inlet holes are provided around the lower perimeter of the conveying hole.

[0008] Preferably, the motor is a servo motor or a variable frequency motor.

[0009] Preferably, the top surface of the guide plate is a sloped surface that is higher on the left and lower on the right.

[0010] Preferably, air filters are provided at both the upper inlet of the fan and the upper outlet of the exhaust fan.

[0011] The beneficial effects of this utility model are: (1) This utility model has a reasonable and simple structure, low production cost, convenient installation, and complete functions. Through the liquid feeding mechanism composed of motor, gear, movable tube, screw rod, etc., the lubricant can fully wrap around the enameled wire for immersion, so that the enameled wire can fully contact the lubricant and achieve full coating.

[0012] (2) This utility model utilizes the rotation of the movable tube and the drain hole to quickly throw out most of the excess lubricant, and in conjunction with the coating hole membrane in the coating guide hole, it coats the enameled wire and scrapes off the excess lubricant, thereby improving the coating effect.

[0013] (3) This utility model uses a fan to generate wind power, and through the connection hole, cavity and drain hole, it can efficiently discharge the scraped lubricating liquid and improve the discharge efficiency of excess lubricating liquid.

[0014] (4) The present invention is equipped with a guide plate and a filter screen with the left side higher than the right side, which can guide, filter and collect the lubricating fluid in the coating cavity, thus avoiding waste.

[0015] (5) The present invention provides air filters at the inlet and outlet of the fan and exhaust fan, which can ensure that the air inside the device is clean, avoid impurities from affecting the coating effect and damaging the device, and prevent the exhaust gas from polluting the environment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the liquid loading mechanism.

[0018] Figure 3 for Figure 2 A magnified view of position A in the middle.

[0019] 1-Outer shell; 2-Coating chamber; 3-Guide plate; 4-Liquid feeding mechanism; 5-Fixed seat; 6-Fan; 7-Cavity; 8-Exhaust fan; 9-Wire hole; 10-Coating guide hole; 11-Connecting hole; 12-Coating membrane; 13-Drain hole one; 14-Filter screen; 41-Motor; 42-Mounting seat; 43-Driving gear; 44-Driven gear; 45-Moving tube; 46-Guide cover; 47-Liquid feeding hole; 48-Transmission gear; 49-Annular inner groove; 410-Screw rod; 411-Conveying hole; 412-Liquid inlet hole; 413-Liquid outlet hole; 414-Drain hole two. Detailed Implementation

[0020] like Figure 1As shown, this specific embodiment adopts the following technical solution: A device for coating enameled wire with lubricant on the surface, comprising a housing 1, a coating cavity 2, a guide plate 3, a liquid feeding mechanism 4, a fixing seat 5, a fan 6, a cavity 7, an exhaust fan 8, a wire hole 9, a coating guide hole 10, a connecting hole 11, a coating membrane 12, a drain hole 13, and a filter screen 14; the housing 1 has a coating cavity 2 inside; the coating cavity 2 has a liquid feeding mechanism 4 on the left side, and wire holes 9 are opened in the center of both the left and right sides of the coating cavity 2; the guide plate 3 is fixedly connected to the lower left side of the coating cavity 2, and the filter screen 14 is fixedly connected to the lower right side of the guide plate 3; the top of the fixing seat 5 is fixedly connected to the upper right side of the coating cavity 2, and the fixing seat 5 has a cavity 7 in the center. The top of the fixed base 5 is fixedly connected to a fan 6, and the lower outlet of the fan 6 is connected to the interior of the cavity 7. The lower interior of the fixed base 5 is provided with a horizontal coating guide hole 10. The bottom of the cavity 7 is provided with several connecting holes 11, and the lower openings of the connecting holes 11 are all connected to the interior of the coating guide hole 10. There are several drain holes 13, which are located directly below the corresponding connecting holes 11 and are all opened on the bottom surface of the coating guide hole 10. There are several coating membranes 12, which are located on the upper right side of the corresponding drain holes 13 and are all fixedly connected to the interior of the coating guide hole 10. The lower inlet of the exhaust fan 8 is connected to the upper right opening of the coating cavity 2.

[0021] like Figure 2 and Figure 3As shown, the specific structure of the liquid feeding mechanism 4 includes a motor 41, a mounting base 42, a driving gear 43, a driven gear 44, a movable tube 45, a flow guide 46, a liquid feeding hole 47, a transmission gear 48, an annular inner groove 49, a screw rod 410, a conveying hole 411, a liquid inlet hole 412, a liquid outlet hole 413, and a second drain hole 414. The mounting base 42 is fixedly connected to the left side of the coating chamber 2. The top of the mounting base 42 is fixedly connected to the motor 41, and the driving gear 43 is fixedly connected to the output shaft of the motor 41. The lower side of the mounting base 42 has a vertical conveying hole 411 inside, and the right side of the central inner wall of the mounting base 42 has an annular inner groove 49. The left side of the movable tube 45 is movably connected to the center of the mounting base 42. Several flow guides 46 are fixedly connected to the left side of the movable tube 45. 5. Several drainage holes 414 are provided around the right side. A driven gear 44 is fixedly connected to the outside of the left side of the movable tube 45, and the upper side of the driven gear 44 is connected to the driving gear 43. The outside of the right side of the movable tube 45 is movably connected to the inside of the left opening of the coating guide hole 10. There are several liquid inlet holes 47, which are all located inside the annular inner groove 49 and are evenly distributed around the inside of the left side of the movable tube 45. A spiral rod 410 is movably connected inside the conveying hole 411, and a transmission gear 48 is fixedly connected to the upper end of the spiral rod 410. The transmission gear 48 is connected to the lower side of the driven gear 44. A liquid outlet hole 413 is provided on the upper right side of the conveying hole 411, and the upper opening of the liquid outlet hole 413 is connected to the inside of the annular inner groove 49. Several liquid inlet holes 412 are provided around the lower side of the conveying hole 411.

[0022] The motor 41 is a servo motor or a variable frequency motor; the top surface of the guide plate 3 is a slope that is higher on the left and lower on the right; air filters are provided at the upper inlet of the fan 6 and the upper outlet of the exhaust fan 8.

[0023] The utility model is used as follows: It features a reasonable and simple structure, low production cost, convenient installation, and complete functions. In use, the enameled wire first enters the coating chamber 2 through the wire hole 9 on the left side, preparing for lubricant coating. Then, the motor 41 is started. The output shaft of the motor 41 drives the drive gear 43 to rotate. The drive gear 43 meshes with the driven gear 44, causing the movable tube 45 to rotate inside the center of the mounting base 42. The left side of the movable tube 45 is movably connected to the mounting base 42, and the right side is movably connected to the inside of the left opening of the coating guide hole 10. The driven gear 44 drives the transmission gear 48 to rotate, thereby causing the spiral rod 41 to rotate. The lubricant rotates within the delivery hole 411. The inlet holes 412 around the lower side of the delivery hole 411 draw lubricant from the coating chamber 2 into the delivery hole 411. The lubricant then flows into the annular inner groove 49 through the outlet hole 413, and enters the interior of the movable tube 45 through the upper liquid hole 47 on the left side. The guide shroud 46 on the left side inside the movable tube 45 directs the incoming lubricant towards the center, ensuring full contact with the outer perimeter of the enameled wire within the movable tube 45. This achieves complete encapsulation of the enameled wire by the lubricant. Simultaneously, the rotation of the movable tube 45 causes the lubricant to move around the enameled wire, ensuring full contact between the wire and the lubricant. As the enameled wire moves to the right and the lubricant... As the lubricant continues to flow, excess lubricant enters the right side of the movable tube 45. The drainage holes 414 around the right side of the movable tube 45 rotate, quickly dislodging most of the excess lubricant. The remaining lubricant on the surface of the enameled wire enters the coating guide hole 10 along with the wire. The coating membrane 12 inside the coating guide hole 10 coats the enameled wire and scrapes off excess lubricant. The blower 6 is then started. The lower outlet of the blower 6 connects to the cavity 7 inside the center of the fixed base 5. The connecting hole 11 at the bottom of the cavity 7 connects to the inside of the coating guide hole 10. The airflow generated by the blower 6 forces the scraped lubricant through the drainage hole 13 on the bottom surface of the coating guide hole 10. The lubricant is blown out, improving the efficiency of excess lubricant discharge. The guide plate 3 on the lower left side of the coating chamber 2 is a sloped surface with the left side higher than the right side, which can guide the lubricant in the coating chamber 2 to the filter screen 14 on the lower right side, which plays the role of filtering and collecting the lubricant. The enameled wire that has completed coating and removal of excess lubricant is output through the wire hole 9 on the right side for the next processing. Air filters are provided at the upper inlet of the blower 6 and the upper outlet of the exhaust fan 8 to filter the incoming and outgoing air, ensuring the cleanliness of the air inside the device, preventing impurities from entering and affecting the coating effect or damaging the device, and also preventing the exhaust gas from containing impurities such as lubricant and polluting the environment.

[0024] The control method of this utility model is either manual start-up or control through existing automation technology. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0025] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications may be made to this utility model without departing from its spirit and scope. All such changes and modifications fall within the scope of protection of this utility model as defined by the appended claims and their equivalents.

Claims

1. A device for coating enameled wire with lubricant on its surface, characterized in that: It includes an outer shell (1), a coating chamber (2), a guide plate (3), a liquid feeding mechanism (4), a fixed base (5), a fan (6), a cavity (7), an exhaust fan (8), a wire hole (9), a coating guide hole (10), a connecting hole (11), a coating membrane (12), a drain hole (13), and a filter screen (14). The outer shell (1) has a coating cavity (2) inside; The coating chamber (2) is provided with a liquid feeding mechanism (4) on the left side. The coating chamber (2) is provided with wire holes (9) in the center of both the left and right sides. The coating chamber (2) is fixedly connected to the lower left side with a guide plate (3), and the guide plate (3) is fixedly connected to the lower right side with a filter screen (14). The top of the fixed seat (5) is fixedly connected to the upper right side of the coating cavity (2). The fixed seat (5) has a cavity (7) in the center. The top of the fixed seat (5) is fixedly connected to a fan (6), and the lower outlet of the fan (6) is connected to the inside of the cavity (7). The lower side of the fixed seat (5) has a horizontal coating guide hole (10). The cavity (7) has several connecting holes (11) at the bottom, and the lower openings of the connecting holes (11) are all connected to the interior of the coating guide hole (10); There are several drain holes (13), and each drain hole (13) is located directly below the corresponding connecting hole (11). All drain holes (13) are opened on the bottom surface of the coating guide hole (10). There are several coated perforated membranes (12), and the several coated perforated membranes (12) are respectively located on the upper right side of the corresponding drain hole (13) and are all fixedly connected inside the coating guide hole (10); The lower inlet of the exhaust fan (8) is connected to the upper right opening of the coating chamber (2).

2. The online surface lubricant coating device for enameled wire according to claim 1, characterized in that: The specific structure of the liquid feeding mechanism (4) includes a motor (41), a mounting base (42), a driving gear (43), a driven gear (44), a movable tube (45), a flow guide (46), a liquid feeding hole (47), a transmission gear (48), an annular inner groove (49), a screw rod (410), a conveying hole (411), a liquid inlet hole (412), a liquid outlet hole (413), and a second liquid drain hole (414). The mounting base (42) is fixedly connected to the left side of the coating cavity (2). A motor (41) is fixedly connected to the top of the mounting base (42), and a drive gear (43) is fixedly connected to the output shaft on the lower side of the motor (41). A vertical conveying hole (411) is provided inside the lower side of the mounting base (42), and an annular inner groove (49) is opened on the right side of the central inner wall of the mounting base (42). The movable tube (45) is externally and movably connected to the center of the mounting base (42) on the left side. Several guide shields (46) are fixedly connected to the left side of the movable tube (45). Several drainage holes (414) are opened around the right side of the movable tube (45). A driven gear (44) is fixedly connected to the left side of the movable tube (45), and the upper side of the driven gear (44) is connected to the driving gear (43). The right side of the movable tube (45) is externally and movably connected to the left side opening of the coating guide hole (10). There are several liquid inlet holes (47), and all of the liquid inlet holes (47) are located inside the annular inner groove (49) and are evenly distributed around the inside of the left side of the movable tube (45); The conveying hole (411) is movably connected to a spiral rod (410), and a transmission gear (48) is fixedly connected to the upper end of the spiral rod (410). The transmission gear (48) is connected to the lower side of the driven gear (44). A liquid outlet hole (413) is opened on the upper right side of the conveying hole (411), and the upper opening of the liquid outlet hole (413) is connected to the interior of the annular inner groove (49). Several liquid inlet holes (412) are opened around the lower side of the conveying hole (411).

3. The online surface lubricant coating device for enameled wire according to claim 2, characterized in that: The motor (41) is a servo motor or a variable frequency motor.

4. The online surface lubricant coating device for enameled wire according to claim 1, characterized in that: The top surface of the guide plate (3) is a slope that is higher on the left and lower on the right.

5. The online surface lubricant coating device for enameled wire according to claim 1, characterized in that: Air filters are provided at the upper inlet of the fan (6) and the upper outlet of the exhaust fan (8).

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