Battery diaphragm sorting device
By combining the stirring and separating mechanisms, the problem of incomplete sorting of traditional battery separators is solved, achieving efficient separation of separators and battery fragments, and improving the efficiency and economy of recycling.
Patent Information
- Application Number
- CN202423101708.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Traditional battery separator sorting methods are incomplete and inefficient, making it difficult to effectively recycle the separators from used power batteries.
The system employs a combination of a stirring mechanism and a separation mechanism. The stirring mechanism agitates the broken battery fragments, separating the separator from the battery fragments. The separation mechanism then utilizes airflow for centrifugal separation, combined with the conveying action of the feeding screw, to achieve complete separation.
It achieves efficient separation of the separator and battery fragments, improves separation efficiency and thoroughness, and reduces recycling costs.
Smart Images

Figure CN223788962U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to battery separator technology field especially relates to a battery separator sorting device. BACKGROUND
[0002] Battery separator is a layer of separator material between the positive and negative electrode of the battery, which is a very critical part of the battery and has a direct impact on the safety and cost of the battery. Its main role is to isolate the positive and negative electrodes and prevent the electrons in the battery from freely passing through, allowing the ions in the electrolyte to pass freely between the positive and negative electrodes.
[0003] In the recycling process of waste power batteries, due to the recyclable nature of the separator, in order to save costs, the separator will be recycled and sorted. The traditional sorting method is to use a vibrating screen to separate the positive and negative electrodes and the separator after the battery is crushed. This screening method has the problems of incomplete separation and low separation efficiency, and has certain disadvantages. Therefore, we propose a battery separator sorting device. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the shortcomings in the prior art and provides a battery separator sorting device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A battery separator sorting device, comprising a rack, two ends of the top of the rack are respectively provided with a turnover stirring mechanism and a separation mechanism, the bottom of the turnover stirring mechanism is provided with a first discharging pipe, the top of the turnover stirring mechanism is hingedly connected with a cover plate, the bottom of the separation mechanism is provided with a second discharging pipe, and a connecting pipe is installed between the side surface of the turnover stirring mechanism and the separation mechanism.
[0007] Preferably, the turnover stirring mechanism comprises a storage hopper fixed on the rack, a fixed plate is installed on the inner top of the storage hopper, a fixed pipe is installed on the fixed plate, a motor is installed on the top of the storage hopper, the motor is inserted into the inside of the storage hopper and connected with a connecting shaft, a feeding screw rod is installed at the bottom of the connecting shaft, and the feeding screw rod is inserted into the inside of the fixed pipe and rotationally connected with the fixed pipe.
[0008] Preferably, the feeding screw rod is inserted into the inside of the first discharging pipe and rotationally connected with the first discharging pipe, and the connecting pipe is installed on the side surface of the storage hopper.
[0009] Preferably, the cover plate is hingedly connected at one end of the top of the storage hopper, and a ventilation hole is formed in the surface of the cover plate.
[0010] Preferably, the separation mechanism includes a separation bucket fixed on a frame, an air inlet pipe installed on the side of the separation bucket, an air outlet pipe installed on the top of the separation bucket, and a fan installed inside the air outlet pipe.
[0011] Preferably, the air intake pipe is inserted into the interior of the separator along the tangential direction of the separator.
[0012] Preferably, the second feed pipe is installed directly below the separation hopper, and the connecting pipe is inserted into the air inlet pipe.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This invention incorporates a stirring mechanism in conjunction with a separation mechanism. After the broken battery fragments are stirred by the stirring mechanism, the diaphragm is separated from the battery fragments. Then, the separation mechanism draws in an airflow containing the diaphragm for centrifugal separation within the separation hopper. The diaphragm fragments are discharged through the second discharge pipe. After separation, the battery fragments are fed out using a feeding screw in conjunction with the first discharge pipe. The separation is very thorough and highly efficient. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a battery separator sorting device proposed in this utility model;
[0016] Figure 2 for Figure 1 Cross-sectional view of the stirring mechanism;
[0017] Figure 3 for Figure 1 Cross-sectional view of the separation mechanism.
[0018] In the diagram: 1. Frame, 2. Tumbling mechanism, 21. Storage hopper, 22. Fixing plate, 23. Fixing pipe, 24. Motor, 25. Connecting shaft, 26. Feeding screw, 3. First discharge pipe, 4. Cover plate, 5. Separation mechanism, 51. Separation hopper, 52. Air inlet pipe, 53. Air outlet pipe, 54. Fan, 6. Second discharge pipe, 7. Connecting pipe. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] Reference Figures 1-3A battery separator sorting device includes a frame 1. A stirring mechanism 2 and a separating mechanism 5 are respectively installed at both ends of the top of the frame 1. A first feeding pipe 3 is installed at the bottom of the stirring mechanism 2. A cover plate 4 is hinged to the top of the stirring mechanism 2. The stirring mechanism 2 includes a storage hopper 21 fixed to the frame 1. A fixing plate 22 is installed on the inner top of the storage hopper 21. A fixing pipe 23 is installed on the fixing plate 22. A motor 24 is installed on the top of the storage hopper 21. The motor 24 is inserted into the interior of the storage hopper 21 and connected to a connecting shaft 25. A feeding screw 26 is installed at the bottom of the connecting shaft 25. The feeding screw 26 is inserted into the interior of the fixing pipe 23 and rotatably connected to it. The feeding screw 26 is also inserted into the interior of the first feeding pipe 3 and rotatably connected to it. A connecting pipe 7 is installed on the side of the storage hopper 21. The cover plate 4 is hinged to one end of the top of the storage hopper 21. Ventilation holes are provided on the surface of the cover plate 4. The separating mechanism 5... A second feeding pipe 6 is installed at the bottom. A connecting pipe 7 is installed between the side of the stirring mechanism 2 and the separation mechanism 5. The separation mechanism 5 includes a separation bucket 51 fixed on the frame 1. An air inlet pipe 52 is installed on the side of the separation bucket 51. An air outlet pipe 52 is installed on the top of the separation bucket 51. A fan 54 is installed inside the air outlet pipe 53. The air inlet pipe 7 is inserted into the interior of the separation bucket 51 along the tangential direction. The second feeding pipe 6 is installed directly below the separation bucket 51. The connecting pipe 7 is inserted into the interior of the air inlet pipe 52. By setting up a stirring mechanism in conjunction with the separation mechanism, the broken battery fragments are stirred by the stirring mechanism, causing the diaphragm to separate from the battery fragments. Then, the separation mechanism draws in air containing the diaphragm for centrifugal separation in the separation bucket. The diaphragm fragments are discharged through the second feeding pipe. After separation, the battery fragments are fed out using a feeding screw in conjunction with the first feeding pipe. The separation is very thorough and highly efficient.
[0021] In use, the device is connected to a power source. The cover plate 4 is opened to allow the broken battery fragments to be fed into the storage hopper 21. The cover plate 4 is then closed, and the blower 54 is started. The blower 54 extracts air from the separation hopper 51. The air in the storage hopper 21 enters the separation hopper 51 through the connecting pipe 7 and the air inlet pipe 52. The airflow direction here is tangential to the separation hopper 51. External air enters the storage hopper 21 through the vent holes on the cover plate 4. The motor 24 is started in reverse. The output shaft of the motor 24 drives the connecting shaft 25 to rotate. The connecting shaft 25 drives the feeding screw 26, which rotates in the opposite direction. The feeding screw 26 cooperates to... The battery fragments at the bottom are tumbled to the top. Due to their small mass, the separator fragments in the battery fragments are easily carried by the airflow through the connecting pipe 7 and the air inlet pipe 52 into the separation hopper 51. The airflow enters at the tangential direction of the separation hopper 51. The airflow moves in a spiral motion in the separation hopper 51. The gas is discharged from the air outlet pipe 53. The separator fragments fall to the bottom of the separation hopper 51 and are discharged from the second discharge pipe 6. After the separator fragments are discharged, the motor 24 is started in the forward direction. The output shaft of the motor 24 drives the feeding screw 26 to rotate in the forward direction through the connecting shaft 25. The feeding screw 26, together with the first discharge pipe 3 and the second discharge pipe 6, discharges the remaining battery fragments.
[0022] In summary, compared with the prior art, this utility model, by setting up a stirring mechanism in conjunction with a separation mechanism, separates the diaphragm from the battery fragments after the broken battery fragments are stirred by the stirring mechanism. Then, the separation mechanism draws in air containing the diaphragm for centrifugal separation in the separation hopper. The diaphragm fragments are discharged through the second feeding pipe. After the separation is completed, the battery fragments are fed out using a feeding screw in conjunction with the first feeding pipe. The separation is very thorough and highly efficient.
[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A battery separator sorting device comprising a frame (1), characterized in that, The top of the frame (1) is respectively provided with a stirring mechanism (2) and a separation mechanism (5) at both ends, the bottom of the stirring mechanism (2) is provided with a first feeding pipe (3), the top of the stirring mechanism (2) is hingedly provided with a cover plate (4), the bottom of the separation mechanism (5) is provided with a second feeding pipe (6), and the side of the stirring mechanism (2) and the separation mechanism (5) are provided with a connecting pipe (7).
2. The battery separator sorting device of claim 1, wherein, The stirring mechanism (2) comprises a storage hopper (21) fixed on the frame (1), a fixed plate (22) is arranged on the inner top of the storage hopper (21), a fixed pipe (23) is arranged on the fixed plate (22), a motor (24) is arranged on the top of the storage hopper (21), the motor (24) is inserted into the inside of the storage hopper (21) and connected with a connecting shaft (25), the bottom of the connecting shaft (25) is provided with a feeding screw (26), and the feeding screw (26) is inserted into the inside of the fixed pipe (23) and rotationally connected with the fixed pipe (23).
3. A battery separator sorting device according to claim 2, wherein, The feeding screw (26) is inserted into the inside of the first feeding pipe (3) and rotationally connected with the first feeding pipe (3), and the connecting pipe (7) is arranged on the side of the storage hopper (21).
4. The battery separator sorting device of claim 2, wherein, The cover plate (4) is hingedly arranged at one end of the top of the storage hopper (21), and the surface of the cover plate (4) is provided with a breathable hole.
5. The battery separator sorting device of claim 1, wherein, The separation mechanism (5) comprises a separation hopper (51) fixed on the frame (1), an air inlet pipe (52) is arranged on the side of the separation hopper (51), an air outlet pipe (53) is arranged on the top of the separation hopper (51), and a fan (54) is arranged in the inside of the air outlet pipe (53).
6. A battery separator sorting device according to claim 5, wherein, The air inlet pipe (52) is inserted into the inside of the separation hopper (51) along the tangential direction of the separation hopper (51).
7. The battery separator sorting device of claim 5, wherein, The second feeding pipe (6) is arranged directly below the separation hopper (51), and the connecting pipe (7) is inserted into the inside of the air inlet pipe (52).