Multifunctional multi-station flexible cleaning machine

Abstract

The multifunctional multi-station flexible cleaning machine comprises an installation support, installation plates are fixedly installed on the two sides of the installation support at the corresponding heights, a plurality of independent lifting adjusting devices are correspondingly installed on the installation plates, and the independent lifting adjusting devices are correspondingly provided with different cleaning assemblies. Through the structural arrangement, the cleaning machine has the characteristics of multiple functions and multiple stations, and different cleaning procedures are set, so that different products can be randomly switched, or the stations can be exchanged according to different product objects, even more cleaning stations can be added, and different workers can be conveniently selected to clean the surfaces of the products.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical equipment technology, specifically relating to a multi-functional, multi-station flexible cleaning machine. Background Technology

[0002] During the processing of various sheet-type decorative materials, the surface of the sheets will be contaminated to varying degrees, including dust, processing debris, oil stains, water stains, and other contaminants. The presence of these contaminants can affect the aesthetics of the product, or even its quality and performance. The existing method of cleaning the sheets by wiping them manually is inefficient and incomplete, which seriously affects the product's pass rate. The prior art patent number 201920437126.3, entitled "A Multifunctional Board Cleaning Machine," specifically discloses that a worktable is equipped with several sets of heating devices, several sets of oil nozzles, several sets of sponge rollers, and several sets of spiral brush rollers. The heating devices are located on the left side of the cleaning device, and several guide rollers are arranged below the heating devices. The board passes through the heating devices and moves from the upper end of the guide rollers. The oil nozzles are arranged on the left side of the heating devices and are fixedly mounted on a bracket, which is arranged at both ends of the worktable. Several drive rollers are arranged in the middle of the oil nozzles, and the drive rollers are used to drive the board to move to the left. An oil tank is arranged below the worktable, and an oil pipe is arranged on the oil tank, which is connected to the oil nozzles. The sponge rollers are arranged to the left of the oil nozzles, and the spiral brush rollers are arranged to the left of the sponge rollers. The board passes through the heating devices, oil nozzles, sponge rollers, and spiral brush rollers in sequence. Several support legs are arranged at the lower end of the worktable. Although it can clean boards, it suffers from problems such as complex structure, high manufacturing cost, and inconvenience in widespread application. Utility Model Content

[0003] To address the problems existing in the prior art, the purpose of this invention is to provide a multifunctional, multi-station flexible cleaning machine, which is achieved through the following technical solutions:

[0004] A multi-functional, multi-station flexible cleaning machine includes a mounting bracket. Mounting plates are fixedly mounted on both sides of the mounting bracket at corresponding heights. Multiple independent lifting and adjusting devices are mounted on the mounting plates, and each independent lifting and adjusting device is equipped with different cleaning components.

[0005] Furthermore, the cleaning components corresponding to the independent lifting and adjusting device include a brush roller assembly, an atomizing humidifying roller assembly, a sponge wiping roller assembly, and a high-pressure adsorption roller assembly.

[0006] Furthermore, the independent lifting and adjusting devices installed on the brush roller assembly, the atomizing humidifying roller assembly, the sponge wiping roller assembly, and the high-pressure adsorption roller assembly have the same structure, all including a slide rail mounting base, a guide slide rail, a slider, and a servo motor. The guide slide rail is arranged along the length direction of the slide rail mounting base, and the bottom of the slider is engaged with the guide slide rail through a groove provided thereon. The lead screw of the servo motor passes through the slider and extends to the other end of the slide rail mounting base.

[0007] Furthermore, the independent lifting and adjusting device corresponding to the brush roller assembly also includes a drive motor for driving the brush roller assembly to rotate.

[0008] Furthermore, the brush roller assembly includes a rotating roller rotatably mounted between two sliders and an antistatic nylon filament brush sleeved on the outer peripheral wall of the rotating roller.

[0009] Furthermore, the atomizing humidifying roller assembly includes a humidifying shaft installed between two sliders, a nozzle mounting plate installed on the humidifying shaft, and a water mist nozzle disposed on the nozzle mounting plate.

[0010] Furthermore, the sponge wiping roller assembly includes a wiping shaft mounted between two sliders, a sponge mounting plate clamp mounted on the wiping shaft, and a sponge head mounted on the sponge mounting plate clamp.

[0011] Furthermore, the high-pressure adsorption roller assembly includes an adsorption shaft installed between two sliders and a high-pressure air knife mounting bracket installed on one side of the adsorption shaft, wherein the high-pressure air knife mounting bracket is equipped with a high-pressure blower.

[0012] The structural design of this utility model enables the cleaning machine to have multiple functions and multiple workstations. By setting different cleaning processes, it is possible to switch between different products at will, or to interchange workstations according to different product objects, or even add more cleaning workstations to facilitate the selection of different processes for surface cleaning. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 for Figure 1 A top-view structural diagram;

[0015] Figure 3 This is a schematic diagram of an independent lifting and adjusting device.

[0016] Figure 4 This is a schematic diagram of the atomizing humidifying roller assembly.

[0017] Figure 5 This is a schematic diagram of the sponge wiping roller assembly.

[0018] Figure 6 This is a schematic diagram of the high-pressure adsorption roller assembly.

[0019] In the diagram, 1-mounting bracket, 2-mounting plate, 3-independent lifting and adjusting device, 301-slide rail mounting base, 302-guide slide rail, 303-slider, 304-servo motor, 305-lead screw, 306-drive motor, 4-brush roller assembly, 401-rotating roller, 402-antistatic nylon filament brush roller, 5-atomizing humidifying roller assembly, 501-humidifying shaft, 502-nozzle mounting plate, 503-water mist nozzle, 6-sponge wiping roller assembly, 601-wiping shaft, 602-sponge mounting plate clamp, 603-sponge head, 7-high pressure adsorption roller assembly, 701-adsorption shaft, 702-high pressure air knife mounting bracket. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings in order to better understand the technical solution.

[0021] like Figure 1-2 As shown, this utility model discloses a multi-functional, multi-station flexible cleaning machine. This cleaning machine is mainly used in any processing step of board material processing, primarily for cleaning the boards to effectively remove dirt from the surface of the board products produced in the corresponding process. The specific structure includes a mounting bracket 1, on which mounting plates 2 are fixedly installed at corresponding heights on both sides. Multiple independent lifting adjustment devices 3 are installed on the mounting plates 2, each corresponding to a different cleaning component. Specifically, the cleaning components corresponding to the independent lifting adjustment devices 3 include a brush roller assembly 4, an atomizing humidifying roller assembly 5, a sponge wiping roller assembly 6, and a high-pressure adsorption roller assembly 7.

[0022] The lifting device is mainly used to adjust the height of the corresponding cleaning components according to products of different thicknesses. Its specific structure is as follows: Figure 3As shown, the independent lifting and adjusting devices 3 installed on the brush roller assembly 4, the atomizing humidifying roller assembly 5, the sponge wiping roller assembly 6, and the high-pressure adsorption roller assembly 7 have the same structure. Each includes a slide rail mounting base 301, a guide slide rail 302, a slider 303, and a servo motor 304. The guide slide rail 302 is arranged along the length of the slide rail mounting base 301. The bottom of the slider 303 engages with the guide slide rail 302 through a groove. The lead screw 305 of the servo motor 304 passes through the slider 303 and extends to the other end of the slide rail mounting base 301. To enable the brush to rotate during the cleaning process and brush away dust and other contaminants adhering to the surface of the board, the independent lifting and adjusting device corresponding to the brush roller assembly also includes a drive motor 306 for driving the brush roller assembly 4 to rotate. The drive motor 306 facilitates the rotation of the brush roller assembly 4, thereby achieving better cleaning.

[0023] like Figure 1 As shown, the brush roller assembly 4 includes a rotating roller 401 rotatably mounted between two sliders 303 and an antistatic nylon bristle roller brush 402 sleeved on the outer peripheral wall of the rotating roller 401; Figure 4 As shown, the atomizing humidifying roller assembly 5 includes a humidifying rotating shaft 501 installed between two sliders 303, a nozzle mounting plate 502 installed on the humidifying rotating shaft 501, and a water mist nozzle 503 disposed on the nozzle mounting plate 502; Figure 5 As shown, the sponge wiping roller assembly 6 includes a wiping shaft 601 mounted between two sliders 303, a sponge mounting plate clamp 602 mounted on the wiping shaft 601, and a sponge head 603 mounted on the sponge mounting plate clamp 602; as Figure 6 As shown, the high-pressure adsorption roller assembly 7 includes an adsorption shaft 701 installed between two sliders 303 and a high-pressure air knife mounting bracket 702 installed on one side of the adsorption shaft 701. The high-pressure air knife mounting bracket 702 is equipped with a high-pressure blower. The specific structure of each roller assembly can be installed using existing mature technologies and will not be described in detail.

[0024] The rotating shaft of this utility model is added to the rear end of the cutting point of the base line of the board to clean up the cutting debris and dust. According to the comparison, the equipment with the cleaning machine of this utility model has a surface dirt removal rate of over 95%, and the first-pass yield of the product is increased from 85% to 95% compared with the equipment without the cleaning machine of this utility model.

Claims

1. A multi-functional multi-station flexible cleaning machine characterized by, The installation support (1) is fixedly installed with installation plates (2) on both sides, the installation plates (2) are correspondingly installed with a plurality of independent lifting adjusting devices (3), and different cleaning assemblies are correspondingly installed on the independent lifting adjusting devices (3).

2. A multi-functional multi-station flexible cleaning machine as claimed in claim 1, wherein, The cleaning assembly corresponding to the independent lifting adjusting device (3) comprises a brush roller assembly (4), an atomizing and humidifying roller assembly (5), a sponge wiping roller assembly (6) and a high-pressure suction roller assembly (7).

3. A multi-functional multi-station flexible cleaning machine as claimed in claim 2, wherein, The brush roller assembly (4), the atomizing and humidifying roller assembly (5), the sponge wiping roller assembly (6) and the high-pressure suction roller assembly (7) are correspondingly installed with independent lifting adjusting devices with the same structure, which comprise slide rail mounting seats (301), guide slide rails (302), sliding blocks (303) and servo motors (304), the guide slide rails (302) are arranged along the length direction of the slide rail mounting seats (301), the bottom of the sliding block (303) is connected with the guide slide rail (302) through the groove arranged on the sliding block (303), and the lead screw (305) of the servo motor (304) penetrates through the sliding block (303) and extends to the other end of the slide rail mounting seat (301).

4. A multi-functional multi-station flexible cleaning machine as claimed in claim 3, wherein The independent lifting adjusting device (3) corresponding to the brush roller assembly (4) further comprises a driving motor (306) for driving the brush roller assembly to rotate.

5. A multi-functional multi-station flexible cleaning machine as claimed in claim 2, wherein The brush roller assembly (4) comprises a rotating roller (401) rotatably installed between the two sliding blocks (303) and an anti-static nylon wire brush (402) sleeved on the outer peripheral wall of the rotating roller (401).

6. A multi-functional multi-station flexible cleaning machine as claimed in claim 2, wherein The atomizing and humidifying roller assembly (5) comprises a humidifying rotating shaft (501) installed between the two sliding blocks (303), a nozzle mounting plate (502) installed on the humidifying rotating shaft (501) and a water mist nozzle (503) arranged on the nozzle mounting plate (502).

7. A multi-functional multi-station flexible cleaning machine as claimed in claim 2, wherein The sponge wiping roller assembly (6) comprises a wiping rotating shaft (601) installed between the two sliding blocks (303), a sponge mounting plate clamp (602) installed on the wiping rotating shaft (601) and a sponge head (603) installed on the sponge mounting plate clamp (602).

8. A multi-functional multi-station flexible cleaning machine as claimed in claim 2, wherein The high-pressure suction roller assembly (7) comprises a suction rotating shaft (701) installed between the two sliding blocks (303) and a high-pressure air knife mounting bracket (702) installed on one side of the suction rotating shaft (701), and the high-pressure air knife mounting bracket (702) is provided with a high-pressure air blower.

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