Photovoltaic panel cleaning device and cleaning robot

By installing inclined scrapers and brushes on the photovoltaic panel cleaning device, combined with an air suction device, the problem of ineffective collection of debris in existing photovoltaic panel cleaning technologies has been solved, achieving efficient cleaning and protection of photovoltaic panels.

CN223789033UActive Publication Date: 2026-01-13HUNAN TENGFA NEW ENERGY CO LTD
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Patent Information

Application Number
CN202520051820.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2026-01-13
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

Existing cleaning methods cannot effectively collect dust, bird droppings, and other debris from photovoltaic panels, and negative pressure dust collection devices can easily damage photovoltaic panels or cause environmental pollution.

Method used

A photovoltaic panel cleaning device is designed. By setting an inclined scraper and a suction device on the cleaning tray, the rotating scraper collects dust and debris into the channel, and the brush bristles enhance the cleaning effect. The device also achieves efficient suction with a small suction force.

Benefits of technology

It achieves efficient collection of dust and debris from photovoltaic panels, avoiding environmental pollution, while protecting the photovoltaic panels from damage and increasing the absorption range and effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223789033U_ABST
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Abstract

The photovoltaic panel cleaning device comprises a cleaning disc, the first face of the cleaning disc is connected with a driving assembly through a rotating shaft, the driving assembly is used for driving the cleaning disc to rotate, a channel is formed in the rotating shaft, and the first end of the channel is connected with air suction equipment; the first end of the channel extends to the first face of the cleaning disc, the second end of the channel extends to the second face of the cleaning disc, the air suction equipment is used for sucking dust through the channel, a plurality of inclined scraping strips are arranged on the second face of the cleaning disc, the first ends of the scraping strips extend to the channel, and the second ends of the scraping strips extend to the edge of the second face of the cleaning disc. The direction pointed by the second end of the scraping strip is the rotating direction of the cleaning disc; by means of the design, the dust collection range and effect of the suction assembly can be effectively improved, and meanwhile photovoltaic panel damage caused by large suction force can be avoided.
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Description

Technical Field

[0001] This application relates to the field of photovoltaic panel cleaning technology, and in particular to a photovoltaic panel cleaning device and cleaning robot. Background Technology

[0002] A photovoltaic (PV) panel is a device that converts solar energy into electrical energy. It is mainly composed of photovoltaic cells made of semiconductor materials (such as silicon). When sunlight shines on a PV panel, the semiconductor materials absorb the light energy, excite electrons to generate current, and thus convert the light energy into electrical energy. This electrical energy can be transmitted to the power grid through wires or stored in batteries.

[0003] Because photovoltaic panels are exposed to the outdoors for extended periods, their surfaces often accumulate dust, bird droppings, and other debris, severely affecting their contact with sunlight and consequently impacting their power generation efficiency. Therefore, it is necessary to clean photovoltaic panels.

[0004] Existing cleaning methods mainly involve rinsing with cleaning solutions and brushing. These methods often wash dust and bird droppings from the photovoltaic panels onto the surrounding ground, causing environmental pollution. To avoid this, it is necessary to collect the dust, bird droppings, and other debris from the photovoltaic panels for centralized treatment. Some existing cleaning methods also use vacuum cleaners to collect dust and debris. However, existing vacuum cleaners mainly rely on negative pressure for suction. If the negative pressure is too low, the suction effect is poor; if the negative pressure is too high, the vacuum cleaner may stick to the photovoltaic panels, potentially damaging them. Therefore, a photovoltaic panel cleaning device and a cleaning robot are needed to solve the above problems. Utility Model Content

[0005] The main purpose of this application is to propose a photovoltaic panel cleaning device and cleaning robot, which aims to solve the problem that existing cleaning methods usually cannot collect debris or have poor collection effects.

[0006] To achieve the above objectives, the photovoltaic panel cleaning device and cleaning robot proposed in this application include: a cleaning disc, a first side of which is connected to a drive assembly via a rotating shaft, the drive assembly driving the cleaning disc to rotate, a channel being provided inside the rotating shaft, a first end of which is connected to a suction device, a second end of which extends to a second side of the cleaning disc, the suction device being used to suction dust through the channel, and a plurality of inclined scrapers being provided on the second side of the cleaning disc, the first end of which extends to the channel, the second end of which extends to the edge of the second side of the cleaning disc, the direction in which the second end of the scraper points is the rotation direction of the cleaning disc.

[0007] Optionally, the scraper has an inclined arc-shaped structure, with the concave side of the scraper biased towards the direction of the channel.

[0008] Optionally, a number of bristles are provided on the second surface of the cleaning disc, away from the scraper.

[0009] Optionally, the length of the bristles is greater than the height of the scraper.

[0010] Optionally, an arc-shaped empty area is formed between the concave side of the scraper and the bristles, and the empty area is used for the accumulation and movement of debris.

[0011] Optionally, a plurality of the scraper strips are evenly distributed around the circumference of the channel.

[0012] Optionally, the plurality of the scrapers are detachably connected to the cleaning disc.

[0013] Optionally, the scraper is divided into a connecting part and a cleaning part. An installation groove is formed on the second surface of the cleaning disc corresponding to the scraper. The cross-section of the installation groove and the connecting part is trapezoidal. The connecting part is installed in the installation groove, and the cleaning part is used to clean and guide debris.

[0014] Optionally, notches are provided on the side of the cleaning tray corresponding to the mounting groove, and a fixing part is integrally formed on the second end of the scraper, and the fixing part is fixedly connected to the notch by screws.

[0015] A photovoltaic panel cleaning robot includes a robot body and a photovoltaic panel cleaning device. The robot body includes a moving structure and a robotic arm structure. The photovoltaic panel cleaning device is mounted on the robotic arm structure. The moving structure is used to drive the robot to move, and the robotic arm structure is used to drive the photovoltaic panel cleaning device to move.

[0016] This application's technical solution involves setting up a cleaning disc, with its first surface connected to a drive assembly via a rotating shaft. The drive assembly rotates the cleaning disc. A channel is formed inside the rotating shaft; the first end of the channel is connected to a suction device, and the second end extends to the second surface of the cleaning disc. The suction device is used to remove dust through the channel. Multiple inclined scrapers are arranged on the second surface of the cleaning disc, with the first end of each scraper extending into the channel and the second end extending to the edge of the second surface. The direction pointed to by the second end of the scraper is the rotation direction of the cleaning disc. In use, the rotating cleaning disc will drive the multiple inclined scrapers... The rotating scraper cleans dust and debris from the photovoltaic panel by scraping it. As the scraper rotates, the dust and debris move along its side into the channel and are eventually collected by the suction device, thus preventing dust and debris from polluting the environment. This device collects and guides dust and debris to the channel by rotating the scraper, allowing the suction component to pick up and collect dust and debris with only a small amount of suction. This effectively increases the suction range and effect of the suction component, while also preventing damage to the photovoltaic panel caused by excessive suction. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the main structure of the photovoltaic panel cleaning device of this application;

[0019] Figure 2 This is a side view of the photovoltaic panel cleaning device of this application.

[0020] Figure 3 For this application Figure 1 Enlarged schematic diagram of the cross-sectional structure at point AA along the middle.

[0021] Explanation of icon numbers:

[0022] 1. Cleaning tray; 2. Shaft; 3. Channel; 4. Scraper; 410. Mounting part; 420. Cleaning part; 430. Connecting part; 440. Support bar; 5. Brush bristles; 6. Empty area; 7. Mounting slot; 8. Notch; 9. Screw.

[0023] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0024] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0025] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly set on the other component; when a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to the other component.

[0026] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0027] Furthermore, if the embodiments of this application involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, if the word "and / or" appears throughout the text, it means including three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution that simultaneously satisfies A and B. Furthermore, the technical solutions of various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed in this application.

[0028] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0029] Existing cleaning methods mainly involve rinsing with cleaning solutions and brushing. These methods often wash dust and bird droppings from the photovoltaic panels onto the surrounding ground, causing environmental pollution. To avoid this, it is necessary to collect the dust, bird droppings, and other debris from the photovoltaic panels for centralized treatment. Some existing cleaning methods also use vacuum cleaners to collect dust and debris. However, existing vacuum cleaners mainly rely on negative pressure for suction. If the negative pressure is too low, the suction effect is poor; if the negative pressure is too high, the vacuum cleaner may stick to the photovoltaic panels, potentially damaging them. Therefore, a photovoltaic panel cleaning device and a cleaning robot are needed to solve the above problems.

[0030] In view of this, this application proposes a photovoltaic panel cleaning device and a cleaning robot.

[0031] In the embodiments of this application, reference is made to Figures 1 to 3 The aforementioned photovoltaic panel cleaning device and cleaning robot include: a cleaning disc 1, the first side of which is connected to a drive assembly (not shown in the figure) via a rotating shaft 2. The drive assembly may specifically include a drive motor and a transmission component. The drive assembly is used to drive the cleaning disc 1 to rotate. A channel 3 is provided inside the rotating shaft 2. The first end of the channel 3 is connected to a suction device (not shown in the figure). The second end of the channel 3 extends to the second side of the cleaning disc 1. The suction device is used to suck up dust through the channel 3. Multiple inclined scrapers 4 are provided on the second side of the cleaning disc 1 (the side opposite to the first side). The first end of the scraper 4 extends to the channel 3, and the second end of the scraper 4 extends to the edge of the second side of the cleaning disc 1. The direction pointed to by the second end of the scraper 4 is the rotation direction of the cleaning disc 1.

[0032] Specifically, when this device is in use, the rotating cleaning disc 1 drives multiple inclined scrapers 4 to rotate. The rotating scrapers 4 can scrape and clean dust and debris on the photovoltaic panel. As the scrapers 4 rotate, the dust and debris will move along the side of the scrapers 4 towards the channel 3, and finally be collected together by the suction device, thus avoiding dust and debris from polluting the environment. This device collects and guides dust and debris to the channel 3 by rotating the scrapers 4, so that the suction component only needs to use a small suction force to suck up and collect the dust and debris. It can effectively increase the dust suction range and effect of the suction component, and at the same time avoid damage to the photovoltaic panel caused by excessive suction force.

[0033] refer to Figure 1 The scraper 4 has an inclined arc-shaped structure, with the concave side of the scraper 4 biased towards the direction of the channel 3. When the scraper 4 rotates, the arc-shaped structure can better guide and push dust and debris to the position of the channel 3.

[0034] refer to Figure 1 and Figure 2On the second surface of the cleaning disc 1, away from the scraper 4, there are several bristles 5. When the cleaning disc 1 rotates or moves, the bristles 5 can clean the surface of the photovoltaic panel, making the cleaning effect of this device better.

[0035] refer to Figure 2 The length of the bristles 5 is greater than the height of the scraper 4. The height of the scraper 4 refers to the distance from the side of the scraper 4 that is in contact with the surface of the photovoltaic panel to the second side of the cleaning disc 1. When the cleaning disc 1 moves toward the surface of the photovoltaic panel, the bristles 5 will first come into contact with the photovoltaic panel. When the scraper 4 comes into contact with the surface of the photovoltaic panel, the bristles 5 will be in a bent and charged state. The bent bristles 5 can better clean the surface of the photovoltaic panel by pressing against the photovoltaic panel.

[0036] refer to Figure 1 and Figure 2 An arc-shaped empty area 6 is formed between the concave side of the scraper 4 and the bristles 5. The empty area 6 is used for the collection and movement of debris. The setting of the empty area 6 can prevent the bristles 5 from obstructing the dust and debris, so that the dust and debris can smoothly pass through the empty area 6 and enter the channel 3.

[0037] refer to Figure 1 Multiple scraper blades 4 are evenly distributed around the channel 3, so that the area between adjacent scraper blades 4 is the same size, that is, the area to be cleaned by each scraper blade 4 is the same, and the dust and debris scraped off are also similar, so that the force on each scraper blade 4 and the cleaning disc 1 is more uniform, thereby extending the service life of the device.

[0038] refer to Figure 2 and Figure 3 Multiple scraper blades 4 are detachably connected to the cleaning disc 1. When a scraper blade 4 is damaged, the corresponding scraper blade 4 can be easily removed and replaced.

[0039] refer to Figure 2 and Figure 3 The scraper 4 is divided into a connecting part 430 and a cleaning part 420. An installation groove 7 is opened on the second surface of the cleaning disc 1 corresponding to the scraper 4. The cross-section of the installation groove 7 and the connecting part 430 is a trapezoidal structure (dovetail groove structure). The connecting part 430 is installed in the installation groove 7. Specifically, one end of the scraper 4 can be inserted into the installation groove 7 from one end, which facilitates the separate installation and removal of the scraper 4. The cleaning part 420 is used to clean and guide debris.

[0040] refer to Figure 3 Notches 8 are provided on the side of the cleaning disc 1 corresponding to the mounting groove 7. The second end of the scraper 4 is integrally formed with a fixing part, which is fixedly connected to the notch 8 by screws 9. When the cleaning disc 1 rotates, it can prevent the scraper 4 from sliding out along the mounting groove 7, making the connection between the scraper 4 and the cleaning disc 1 more stable and reliable.

[0041] For details, please refer to Figure 3 The scraper 4 is made of rubber. In order to make the scraper 4 have good strength, a metal elastic support strip 440 is set in the middle of the scraper 4, so that the scraper 4 has the comprehensive performance of replacement.

[0042] A photovoltaic panel cleaning robot includes a robot body and a photovoltaic panel cleaning device. The robot body includes a moving structure and a robotic arm structure. The photovoltaic panel cleaning device is mounted on the robotic arm structure. The moving structure is used to drive the robot to move, and the robotic arm structure is used to drive the photovoltaic panel cleaning device to move. The robotic arm structure can drive the cleaning device to move in all directions, thereby enabling all-round cleaning of the photovoltaic panel.

[0043] This application's technical solution involves setting up a cleaning disc, with its first surface connected to a drive assembly via a rotating shaft. The drive assembly rotates the cleaning disc. A channel is formed inside the rotating shaft; the first end of the channel is connected to a suction device, and the second end extends to the second surface of the cleaning disc. The suction device is used to remove dust through the channel. Multiple inclined scrapers are arranged on the second surface of the cleaning disc. The first end of each scraper extends into the channel, and the second end extends to the edge of the second surface of the cleaning disc. The direction pointed to by the second end of the scraper is the rotation direction of the cleaning disc. The rotating cleaning disc drives the multiple inclined scrapers to rotate. The rotating scraper can scrape and clean dust and debris from the photovoltaic panel. As the scraper rotates, the dust and debris move along the side of the scraper towards the channel and are finally collected by the suction device, thus preventing dust and debris from polluting the environment. This device collects and guides dust and debris to the channel by rotating the scraper, so that the suction component only needs to use a small amount of suction to pick up and collect the dust and debris. It can effectively increase the dust collection range and effect of the suction component, while also avoiding damage to the photovoltaic panel caused by excessive suction.

[0044] The above description is merely an optional embodiment of this application and does not limit the patent scope of this application. Any equivalent structural transformations made based on the inventive concept of this application and the contents of the specification and drawings of this application, or direct / indirect applications in other related technical fields, are included within the patent protection scope of this application.

Claims

1. A photovoltaic panel cleaning device, characterized in that, include: A cleaning disc has a first side connected to a drive assembly via a rotating shaft. The drive assembly is used to rotate the cleaning disc. A channel is provided inside the rotating shaft. The first end of the channel is connected to a suction device, and the second end of the channel extends to the second side of the cleaning disc. The suction device is used to suck up dust through the channel. Multiple inclined scrapers are provided on the second side of the cleaning disc. The first end of each scraper extends to the channel, and the second end of each scraper extends to the edge of the second side of the cleaning disc. The direction pointed to by the second end of each scraper is the rotation direction of the cleaning disc.

2. The photovoltaic panel cleaning device as described in claim 1, characterized in that, The scraper has an inclined arc-shaped structure, with the concave side of the scraper biased towards the direction of the channel.

3. The photovoltaic panel cleaning device as described in claim 2, characterized in that, Several bristles are provided on the second surface of the cleaning disc, away from the scraper.

4. The photovoltaic panel cleaning device as described in claim 3, characterized in that, The length of the bristles is greater than the height of the scraper.

5. The photovoltaic panel cleaning device as described in claim 3, characterized in that, An arc-shaped empty area is formed between the concave side of the scraper and the bristles, and the empty area is used for the accumulation and movement of debris.

6. The photovoltaic panel cleaning device as described in claim 1, characterized in that, Multiple scraper strips are evenly distributed around the circumference of the channel.

7. The photovoltaic panel cleaning device as described in claim 1, characterized in that, Each of the aforementioned scrapers is detachably connected to the cleaning disc.

8. The photovoltaic panel cleaning device as described in claim 7, characterized in that, The scraper is divided into a connecting part and a cleaning part. An installation groove is opened on the second surface of the cleaning disc corresponding to the scraper. The cross-section of the installation groove and the connecting part is a trapezoidal structure. The connecting part is installed in the installation groove. The cleaning part is used to clean and guide debris.

9. The photovoltaic panel cleaning device as described in claim 8, characterized in that, Notches are provided on the side of the cleaning tray corresponding to the mounting groove. The second end of the scraper is integrally formed with a fixing part, which is fixedly connected to the notch by screws.

10. A photovoltaic panel cleaning robot, characterized in that, The device includes a robot body and a photovoltaic panel cleaning device as described in any one of claims 1 to 9. The robot body includes a moving structure and a robotic arm structure. The photovoltaic panel cleaning device is mounted on the robotic arm structure. The moving structure is used to drive the robot to move, and the robotic arm structure is used to drive the photovoltaic panel cleaning device to move.