Full-automatic cleaning device for mixing cylinder of mixing station

By designing a fully automatic cleaning device with stabilizing components and dampers in the mixing tank of the batching plant, the problems of inflexible installation and pipe swaying in complex terrain have been solved, achieving efficient and safe cleaning results.

CN223789150UActive Publication Date: 2026-01-13JIANGXI PROVINCIAL TRANSPORTATION ENG GRP +2
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Patent Information

Application Number
CN202423258936.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-13
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing automatic cleaning devices are not flexible to install in complex terrain environments, and the pipeline system is prone to shaking under high-pressure water flow, affecting the stability and safety of the equipment, and the cleaning effect is not good.

Method used

A fully automatic cleaning device was designed, which includes a mounting base plate, multiple stabilizers, dampers, and springs. The controller adjusts the angle and position of the water cannon and the water inlet pipe in real time, and the camera displays the cleaning target to ensure accurate water spraying. The stabilizers and dampers reduce pipe swaying.

Benefits of technology

It enables flexible installation in different terrain environments, avoids cleaning dead spots, and improves the cleaning effect, stability, and safety of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223789150U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of mixing cylinder cleaning, in particular to a mixing station mixing cylinder full-automatic cleaning device which comprises a mounting bottom plate, the upper side of the mounting bottom plate is connected with a first water inlet pipe, the top end of the first water inlet pipe is connected with a driving motor, and an output shaft of the driving motor is connected with a second water inlet pipe. The front portion of the second water inlet pipe is connected with a water spraying cannon, an output port of the water spraying cannon can rotate, and a camera is installed on the water spraying cannon. The cleaning device can be flexibly installed according to different terrains, in the cleaning process, the water spraying cannon and the second water inlet pipe are adjusted in real time through the controller, so that dead corners are prevented from appearing in the cleaning process, the cleaning effect is not affected, the first stabilizing piece and the second stabilizing piece are used in cooperation with the damper and the first spring, and the cleaning effect is improved. And pipeline shaking caused by high-pressure water flow impact is reduced, the stability of the device is further improved, and the use safety of the device is also guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of mixing tank cleaning, and in particular to a fully automatic cleaning device for mixing tanks in a mixing plant. Background Technology

[0002] Cleaning the mixing drum is a crucial task in the daily operation of concrete mixing plants. With the continuous improvement of industrial automation and technological progress, the market demand for efficient, safe and environmentally friendly cleaning solutions is growing. Although existing automatic cleaning devices can improve these problems to some extent, they usually have relatively fixed requirements for the installation environment and are difficult to adapt to complex terrain environments. At the same time, under the action of high-pressure water flow, the pipeline system is prone to shaking, which affects the stability and safety of the equipment and may also lead to inaccurate nozzle positioning, reducing the cleaning effect.

[0003] Therefore, in order to address the above problems, a fully automatic cleaning device for the mixing tank of a mixing plant is now being developed. Utility Model Content

[0004] To overcome the shortcomings of existing automatic cleaning devices, such as lack of installation flexibility and the tendency of the pipeline system to shake under high-pressure water flow, which affects the stability and safety of the device, this utility model provides a fully automatic cleaning device for mixing tanks in a mixing plant.

[0005] The technical implementation scheme of this utility model is: a fully automatic cleaning device for mixing tanks in a mixing plant, characterized in that it includes a mounting base plate, a first water inlet pipe connected to the upper side of the mounting base plate, a water inlet located at the lower rear side of the first water inlet pipe, a drive motor connected to the top of the first water inlet pipe, a second water inlet pipe connected to the output shaft of the drive motor, a water spray cannon connected to the front of the second water inlet pipe, the output port of the water spray cannon being rotatable, a camera mounted on the water spray cannon, two first stabilizing members connected to the front side of the middle of the second water inlet pipe, and two second stabilizing members connected to the front side of the middle of the first water inlet pipe, with a [missing information - likely a design feature] between the first stabilizing members and between the second stabilizing members. A damper is provided, and each damper contains two first springs. A third stabilizing member is connected between the upper front side of the mounting base and the lower front side of the first water inlet pipe. An installation member is connected to the lower part of the first water inlet pipe. The installation member has a double-ring structure. First connecting members are slidably connected to the left and right sides of the installation member. Each first connecting member has a rotation function and can be extended and retracted. Each first connecting member is in contact with the first water inlet pipe. A second connecting member is rotatably connected to the bottom of each first connecting member. A latch is slidably connected to each second connecting member. A second spring is connected between each latch and the adjacent second connecting member.

[0006] Furthermore, it also includes a controller, which includes a start button located on the upper right side of the controller. The controller is equipped with a joystick and is connected to the water cannon and the drive motor via a wireless signal. The joystick is used to adjust the rotation of the water cannon up and down and to adjust the rotation of the second water inlet pipe left and right.

[0007] Furthermore, three screws are installed on the mounting base plate.

[0008] Furthermore, the first water inlet pipe has a Z-shaped structure.

[0009] Furthermore, the second water inlet pipe has an S-shaped structure.

[0010] Furthermore, the first connector is provided with a hole or groove, and all the bolts are engaged with the hole or groove.

[0011] By adopting the above technical solution, compared with the prior art, this utility model has the following advantages:

[0012] This utility model can be flexibly installed according to different terrains. During the cleaning process, the controller adjusts the water cannon and the second water inlet pipe in real time to avoid dead corners during the cleaning process and affect the cleaning effect. Furthermore, the use of the first and second stabilizing components, together with the damper and the first spring, reduces the pipe shaking caused by the impact of high-pressure water flow, further increasing the stability of the device and ensuring the safety of the device. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a schematic diagram of the first partial cross-sectional three-dimensional structure of this utility model.

[0015] Figure 3 This is a schematic diagram of the second partial cross-sectional three-dimensional structure of this utility model.

[0016] Figure 4 This is a cross-sectional three-dimensional structural diagram of the third part of this utility model.

[0017] In the attached diagrams: 1: Mounting base plate, 2: First water inlet pipe, 3: Second water inlet pipe, 4: Drive motor, 5: Water cannon, 51: Camera, 6: First stabilizing component, 7: Damper, 8: First spring, 9: Second stabilizing component, 10: Third stabilizing component, 11: Mounting component, 12: First connecting component, 13: Second connecting component, 14: Clamp, 15: Second spring, 16: Controller. Detailed Implementation

[0018] References to embodiments herein mean that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0019] A fully automatic cleaning device for the mixing tank of a concrete batching plant, such as Figures 1-4 As shown, the system includes a mounting base plate 1 with three screws installed on it. A first water inlet pipe 2 is connected to the upper side of the mounting base plate 1. The first water inlet pipe 2 has a Z-shaped structure and a water inlet on its lower rear side. A drive motor 4 is connected to the top of the first water inlet pipe 2. A second water inlet pipe 3 with an S-shaped structure is connected to the output shaft of the drive motor 4. A water spray cannon 5 is connected to the front of the second water inlet pipe 3. The output port of the water spray cannon 5 can rotate. A camera 51 is installed on the water spray cannon 5. Two first stabilizing members 6 are connected to the front of the middle of the second water inlet pipe 3. Two second stabilizing members 9 are connected to the front of the middle of the first water inlet pipe 2. A damper 7 is installed between the first stabilizing members 6 and the second stabilizing members 9. Two first springs 8 are installed in each damper 7. A third stabilizing member 10 is connected between the upper front of the mounting base plate 1 and the lower front of the first water inlet pipe 2. A mounting bracket 10 is connected to the lower part of the first water inlet pipe 2. The mounting component 11 has a double-ring structure. Both the left and right sides of the mounting component 11 are slidably connected to the first connecting component 12. The first connecting component 12 is rotatable and can be extended and retracted. The first connecting component 12 is in contact with the first water inlet pipe 2. The bottom of the first connecting component 12 is rotatably connected to the second connecting component 13. The second connecting component 13 is slidably connected to the latch 14. The latch 14 and the adjacent second connecting component 13 are connected to the second spring 15. The first connecting component 12 is provided with a hole or groove, and the latch 14 is engaged with the hole or groove. The mounting component 16 also includes a controller 16. The controller 16 is provided with a start button. The controller 16 is provided with a rocker arm. The controller 16 is connected to the water cannon 5 and the drive motor 4 via a wireless signal. The rocker arm is used to adjust the rotation of the water cannon 5 up and down, and also to adjust the rotation of the second water inlet pipe 3 left and right.

[0020] It should be noted that this device can be used for auxiliary cleaning during fully automatic cleaning of the mixing tank in the batching plant. First, install the device in the required position, then connect the water pipe to the inlet. Next, slide the first connecting piece 12 on the sliding mounting piece 11 to a suitable position, and rotate the first connecting piece 12 to adjust the appropriate angle. At the same time, pull the latch 14 upward to stretch the second spring 15, thereby unlocking the first connecting piece 12 and allowing it to be stretched and adjusted to the required length. Then, rotate the second connecting piece 13 to install and fix it, and release the latch 14 to complete the engagement. When water flows through the first inlet pipe 2 and the second inlet pipe 3, due to excessive pressure, the impact force of the turbulent water flow will cause the first inlet pipe 2... The second water inlet pipe 3 shakes, requiring the first and second stabilizing members 6 and 9, along with the damper 7 and the first spring 8, to fix it in place and prevent shaking, while also reducing the impact on the first and second water inlet pipes 2 and 3. As water flows into the water cannon 5, the camera 51 displays an image, showing the target to be cleaned on the screen. Then, the start button on the controller 16 is activated, and the joystick on the controller 16 is used to adjust the spray angle of the water cannon 5 and the direction of the second water inlet pipe 3, so that the water cannon 5 is directly facing the target and cleaning it. During the cleaning process, the joystick needs to be controlled to adjust the up and down rotation of the water cannon 5 to adjust the required angle, while the joystick is adjusted left and right to adjust the rotation of the second water inlet pipe 3, completing the comprehensive cleaning of the target.

[0021] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A full-automatic cleaning device for a mixing station mixing drum, characterized in that, The utility model provides a kind of water cannon, including installation base plate (1), first water inlet pipe (2) is connected on the installation base plate (1) upside, water inlet is equipped in the lower rear side of first water inlet pipe (2), driving motor (4) is connected at the top of first water inlet pipe (2), second water inlet pipe (3) is connected on the output shaft of driving motor (4), water cannon (5) is connected in the front of second water inlet pipe (3), the output port of water cannon (5) can be rotated, camera (51) is installed on water cannon (5), two first stabilizing members (6) are connected in the front of second water inlet pipe (3) middle part, two second stabilizing members (9) are connected in the front of first water inlet pipe (2) middle part, damper (7) is arranged between first stabilizing member (6) and second stabilizing member (9), two first springs (8) are arranged in damper (7), third stabilizing member (10) is connected between the upper side of the front of installation base plate (1) and the lower front side of first water inlet pipe (2), installation piece (11) is connected in the lower part of first water inlet pipe (2), installation piece (11) is double-ring structure, first connecting piece (12) is slidably connected in the left and right two parts of installation piece (11), first connecting piece (12) is rotatable, first connecting piece (12) is telescopic, first connecting piece (12) is contactly connected with first water inlet pipe (2), second connecting piece (13) is rotatably connected in the bottom of first connecting piece (12), clavie (14) is slidably connected on second connecting piece (13), second spring (15) is connected between clavie (14) and adjacent second connecting piece (13).

2. A full automatic cleaning device for a mixing plant mixing drum as claimed in claim 1, characterized in that Still including controller (16), the controller (16) includes start button, the controller (16) is provided with start button in right upper portion, rocker is equipped on the controller (16), the controller (16) is connected with water cannon (5) and driving motor (4) by wireless signal, the rocker is used to adjust the rotation of water cannon (5) up and down, also used to adjust the rotation of second water inlet pipe (3) left and right.

3. A full automatic cleaning device for a mixing plant mixing drum as claimed in claim 1, characterized in that, Three screws are installed on the installation base plate (1).

4. A full automatic cleaning device for a mixing plant mixing drum as claimed in claim 1, characterized in that, The first water inlet pipe (2) is Z-shaped structure.

5. A full automatic cleaning device for a mixing plant mixing drum as claimed in claim 1, characterized in that, The second water inlet pipe (3) is S-shaped structure.

6. A full automatic cleaning device for a mixing plant mixing drum as claimed in claim 1, characterized in that, Hole slot is equipped on the first connecting piece (12), and the clavie (14) is clamped with the hole slot.