Solar photovoltaic support production bending device

Abstract

The utility model relates to the technical field of photovoltaic support production devices, and discloses a solar photovoltaic support production bending device which comprises a conveying mechanism, one side of the conveying mechanism is fixedly connected with an extrusion mechanism, and the interior of the extrusion mechanism is rotationally connected with a rotating mechanism. An extension plate is fixedly connected to the side, close to the conveying mechanism, of the bottom end in the extrusion mechanism, an auxiliary mechanism is slidably connected to the front end of the extrusion mechanism, a pushing mechanism is fixedly connected to the rear end of the bottom end in the extrusion mechanism, and a conveying mechanism is installed at the front end in the extrusion mechanism; the auxiliary mechanism is taken out by pulling a baffle inwards, contracting a spring on a long column and sliding an inclined block inwards, a first driving motor drives a worm to rotate, the worm drives a worm gear to rotate so as to replace the extrusion module, then the auxiliary mechanism is placed in the shell to be limited, and replacement of the extrusion module on the main body is completed. Different types of photovoltaic supports are machined, and the universality of the device is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of photovoltaic bracket production equipment, and in particular to a bending device for solar photovoltaic bracket production. Background Technology

[0002] Solar photovoltaic (PV) mounting systems are primarily used to support and secure solar PV panels, ensuring their stable operation under various environmental conditions. The design of these systems typically requires strong wind resistance, corrosion resistance, and load-bearing capacity; therefore, the bending process significantly impacts the structural stability and functionality of the mounting system.

[0003] Currently, there are various types of bending devices for solar photovoltaic brackets on the market. However, these devices are only suitable for processing the same type of photovoltaic bracket, and their function is too limited. Furthermore, the devices require manual operation during processing, which increases the workload of the workers to some extent. Utility Model Content

[0004] This invention addresses the problem that some devices on the market are only suitable for processing the same type of photovoltaic bracket, resulting in a limited function. Furthermore, these devices require manual assistance during processing, which increases the workload for workers. Therefore, this invention provides a bending device for the production of solar photovoltaic brackets.

[0005] This utility model is achieved using the following technical solution: a bending device for producing solar photovoltaic brackets, including a transport mechanism, a pressing mechanism fixedly connected to one side of the transport mechanism, a rotating mechanism rotatably connected inside the pressing mechanism, an extension plate fixedly connected to the bottom of the pressing mechanism near the transport mechanism, an auxiliary mechanism slidably connected to the front end of the pressing mechanism, a pushing mechanism fixedly connected to the rear end of the bottom of the pressing mechanism, and a conveying mechanism installed at the front end inside the pressing mechanism.

[0006] Through the above technical solution, the metal sheet enters the extrusion mechanism from the transport mechanism, and is then extruded by the extrusion mechanism. The processed metal sheet enters the conveying mechanism through the pushing mechanism and is finally transported out. The rotating mechanism and auxiliary mechanism can replace the extrusion module.

[0007] As a further improvement to the above solution, the transport mechanism includes a base, and a plurality of rollers are rotatably connected to the top of the base.

[0008] Through the above technical solution, the rollers on the base assist the metal sheet in entering the housing, allowing the metal sheet to be transported from the outside to the inside of the housing, in preparation for the subsequent bending process.

[0009] As a further improvement to the above solution, the extrusion mechanism includes a housing fixedly connected to one side of the base, a mold fixedly connected to the bottom of the housing, a hydraulic cylinder fixedly connected to the top of the housing, a fixed plate fixedly connected to the output end of the hydraulic cylinder, the fixed plate slidably connected to both sides of the inner wall of the housing, an outer shell fixedly connected to the bottom of the fixed plate, and a rear shell fixedly connected to the rear end of the outer shell.

[0010] Through the above technical solution, the main body extrudes and bends the metal sheet by means of the linkage of the fixing plate, the outer shell, and the back shell, and then resets the sheet after bending.

[0011] As a further improvement to the above solution, the rotating mechanism includes a main body rotatably connected inside the outer shell, the rotating shaft of the main body extending through the interior of the rear shell, a worm gear fixedly connected to the rotating shaft at the rear end of the main body, the worm gear meshing with a worm, the worm being rotatably connected to both sides of the rear shell, and a drive motor for driving the worm to rotate being installed on one side of the rear shell.

[0012] Through the above technical solution, the drive motor rotates, thereby driving the worm gear and worm to rotate, thus completing the replacement of the extrusion module on the main body.

[0013] As a further improvement to the above solution, the auxiliary mechanism includes a rectangular block slidably connected to the front end of the outer shell, with inclined blocks slidably connected to both sides inside the rectangular block, baffles fixedly connected to the front end of each inclined block, long columns slidably connected to the inside of each inclined block, and springs sleeved on each long column. An extension column is fixedly connected to the rear end of the rectangular block.

[0014] By using the above technical solution, the main body is further limited by sliding the rectangular block into the interior of the outer shell, thus further ensuring the stability of the entire device.

[0015] As a further improvement to the above solution, the pushing mechanism includes a cylinder fixedly connected to the bottom rear end inside the housing, and a push plate is fixedly connected to the output end of the cylinder.

[0016] As a further improvement to the above solution, the conveying mechanism includes rotating shafts rotatably connected to the front and rear ends inside the housing, a conveyor belt is installed between the two rotating shafts, and a second drive motor for driving the rotating shafts to rotate is installed on one side of the housing.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] This invention utilizes the cooperation of a rotating mechanism and an auxiliary mechanism. By pulling the baffle inward, the spring on the long column retracts, and the inclined block slides inward to remove the auxiliary mechanism. The drive motor is then started, causing the worm gear to rotate, which in turn rotates the worm wheel, thus rotating the main body to replace the extrusion module. Afterward, the auxiliary mechanism is placed back into the outer shell. The inclined block, under the pressure of the spring, automatically retracts and slides inward. The extension column at the rear end of the rectangular block slides inside the main body for limiting, completing the replacement of the extrusion module on the main body. This ensures the stability of the main body and allows for the processing of different types of photovoltaic brackets, improving the versatility of the device.

[0019] This invention utilizes the cooperation of a pushing mechanism and a conveying mechanism. A cylinder drives a push plate, which pushes the processed metal sheet out of the mold and into the conveying mechanism. Then, a drive motor drives a rotating shaft to rotate, which in turn drives a conveyor belt to transport the processed metal sheet out, thus realizing the output of the processed metal sheet, completing the entire processing process, and further improving the overall work efficiency. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the extrusion mechanism of this utility model;

[0022] Figure 3 This is a rear view of the rotating mechanism of this utility model;

[0023] Figure 4 This is a schematic diagram of the specific structure of the rotating mechanism of this utility model;

[0024] Figure 5 This is a schematic diagram of the auxiliary mechanism of this utility model;

[0025] Figure 6 This is a schematic diagram of the pushing mechanism and the conveying mechanism of this utility model.

[0026] Explanation of key symbols:

[0027] 1. Transportation mechanism; 11. Base; 12. Roller; 2. Extrusion mechanism; 21. Shell; 22. Mold; 23. Fixing plate; 24. Hydraulic cylinder; 25. Outer shell; 26. Rear shell; 3. Rotation mechanism; 31. Main body; 32. Worm gear; 33. Worm; 34. Drive motor one; 4. Extension plate; 5. Auxiliary mechanism; 51. Rectangular block; 52. Inclined block; 53. Baffle; 54. Long column; 55. Spring; 56. Extension column; 6. Pushing mechanism; 61. Cylinder; 62. Push plate; 7. Conveying mechanism; 71. Rotating shaft; 72. Conveyor belt; 73. Drive motor two. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0029] Example:

[0030] Please combine Figure 1-6 The solar photovoltaic bracket bending device of this embodiment includes a transport mechanism 1, a pressing mechanism 2 fixedly connected to one side of the transport mechanism 1, a rotating mechanism 3 rotatably connected inside the pressing mechanism 2, an extension plate 4 fixedly connected to the bottom of the pressing mechanism 2 near the transport mechanism 1, an auxiliary mechanism 5 slidably connected to the front end of the pressing mechanism 2, a pushing mechanism 6 fixedly connected to the rear end of the bottom of the pressing mechanism 2, and a conveying mechanism 7 installed at the front end of the pressing mechanism 2.

[0031] The transport mechanism 1 includes a base 11, and a plurality of rollers 12 are rotatably connected to the top of the base 11. The rollers 12 on the base 11 assist the metal sheet in entering the housing 21, so that the metal sheet can be transported from the outside to the inside of the housing 21 in preparation for the subsequent bending process.

[0032] The extrusion mechanism 2 includes a housing 21 fixedly connected to one side of the base 11. A mold 22 is fixedly connected to the bottom of the housing 21. A hydraulic cylinder 24 is fixedly connected to the top of the housing 21. A fixing plate 23 is fixedly connected to the output end of the hydraulic cylinder 24. The fixing plate 23 is slidably connected to both sides of the inner wall of the housing 21. An outer shell 25 is fixedly connected to the bottom of the fixing plate 23. A rear shell 26 is fixedly connected to the rear end of the outer shell 25. Through the linkage of the fixing plate 23, the outer shell 25, and the rear shell 26, the main body 31 extrudes and bends the metal sheet and resets after bending, thus realizing the bending process of the metal sheet. It is the core structure of the entire device to realize the bending function, and it can reset after processing, which is convenient for the next processing.

[0033] The rotating mechanism 3 includes a main body 31 rotatably connected inside the outer shell 25. The rotating shaft of the main body 31 extends through the interior of the rear shell 26. A worm gear 32 is fixedly connected to the rotating shaft at the rear end of the main body 31. The worm gear 32 meshes with a worm 33. The worm 33 is rotatably connected to both sides of the rear shell 26. A drive motor 34 for driving the worm 33 to rotate is installed on one side of the rear shell 26. The replacement of the extrusion module on the main body 31 is completed, and the auxiliary mechanism 5 is reinstalled to ensure the stability of the main body 31. It can process different types of photovoltaic brackets and improve the versatility of the device.

[0034] The auxiliary mechanism 5 includes a rectangular block 51 slidably connected to the front end of the housing 25. Both sides of the rectangular block 51 are slidably connected to inclined blocks 52. The front end of each inclined block 52 is fixedly connected to a baffle 53. The interior of each inclined block 52 is slidably connected to a long column 54. Each long column 54 is fitted with a spring 55. The rear end of the rectangular block 51 is fixedly connected to an extension column 56.

[0035] The pushing mechanism 6 includes a cylinder 61 fixedly connected to the rear end of the bottom inside the housing 21, and a push plate 62 is fixedly connected to the output end of the cylinder 61.

[0036] The conveying mechanism 7 includes a rotating shaft 71 that is rotatably connected to the front and rear ends inside the housing 21. A conveyor belt 72 is installed between the two rotating shafts 71. A drive motor 73 for driving the rotating shafts 71 to rotate is installed on one side of the housing 21.

[0037] The implementation principle of the bending device for solar photovoltaic bracket production in this embodiment is as follows: First, after the metal sheet has been processed in the previous step, it is transported to the transport mechanism 1. Then, the rollers 12 on the base 11 assist the metal sheet in entering the interior of the housing 21. When the metal sheet enters the interior of the housing 21, the extension plate 4 assists the metal sheet in continuing to move to the mold 22. After the metal sheet is transported above the mold 22, the hydraulic cylinder 24 is activated. At this time, the output end of the hydraulic cylinder 24 will move the fixing plate 23 downward. The downward moving fixing plate 23 drives the outer shell 25 and the rear shell 26 downward together. The movement allows the main body 31 inside the outer shell 25 to contact the mold 22, thereby extruding and bending the metal sheet. After extrusion, the hydraulic cylinder 24 drives the fixed plate 23 to rise again, thereby raising the outer shell 25 and the main body 31 inside, thus completing the processing of the metal sheet. After processing, the cylinder 61 runs to push the push plate 62, which then pushes the processed metal sheet out of the mold 22 and pushes it into the conveyor mechanism 7. Then, the drive motor 73 runs to drive the internal rotating shaft 71 to rotate, and the rotating shaft 71 drives the conveyor belt. The 72 mechanism transports the processed metal sheet out, making the entire process convenient and quick, achieving automated operation of the device and further accelerating work efficiency. When processing another type of photovoltaic bracket, the operator first needs to pull the baffle 53 inward. At this time, the spring 55 on the long column 54 will be compressed and contract. Then, the inclined block 52 will gradually slide inward on the long column 54. Finally, the operator can remove the entire auxiliary mechanism 5 from the outer casing 25. Then, the drive motor 34 is started, which drives the worm gear 33 to rotate. The rotating worm gear 33 will drive... The worm gear 32 rotates together, causing the main body 31 on the worm gear 32 to rotate. The protrusions of the main body 31 are all different types of extrusion modules, so that the extrusion modules on the main body 31 can be replaced. Then, the staff puts the auxiliary mechanism 5 into the inside of the outer shell 25. During the process of sliding into the outer shell 25, the inclined blocks 52 on both sides will be squeezed by the outer shell 25 and automatically retract inward through the internal spring 55. Finally, they slide into the inside of the outer shell 25. The extension column 56 at the rear end of the rectangular block 51 slides inside the main body 31, thereby further limiting the main body 31 and ensuring the overall stability of the main body 31.

[0038] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A bending device for the production of solar photovoltaic supports, characterized by, Including transportation mechanism (1), one side of transportation mechanism (1) is fixedly connected with extrusion mechanism (2), rotatingly connected with rotating mechanism (3) in the inside of extrusion mechanism (2), the inside bottom end of extrusion mechanism (2) is fixedly connected with extension plate (4) close to one side of transportation mechanism (1), the front end of extrusion mechanism (2) is slidably connected with auxiliary mechanism (5), the rear end of the inside bottom end of extrusion mechanism (2) is fixedly connected with push mechanism (6), and the front end in the inside of extrusion mechanism (2) is installed with conveying mechanism (7).

2. The solar photovoltaic rack production bending device of claim 1, wherein: The transportation mechanism (1) comprises a base (11), and a plurality of rollers (12) are rotatably connected to the top end of the base (11).

3. The solar photovoltaic rack production bending device of claim 2, wherein: The extrusion mechanism (2) comprises a housing (21) fixedly connected to one side of the base (11), a mold (22) fixedly connected to the bottom end in the housing (21), a hydraulic cylinder (24) fixedly connected to the top of the housing (21), a fixed plate (23) fixedly connected to the output end of the hydraulic cylinder (24), the fixed plate (23) is slidably connected to the inner wall of the housing (21) on both sides, and the bottom of the fixed plate (23) is fixedly connected with an outer shell (25), and the rear end of the outer shell (25) is fixedly connected with a rear shell (26).

4. The solar photovoltaic rack production bending apparatus of claim 3, wherein: The rotating mechanism (3) comprises a main body (31) rotatably connected to the inside of the outer shell (25), and the rotating shaft of the main body (31) penetrates into the inside of the rear shell (26); the rotating shaft of the rear end of the main body (31) is fixedly connected with a worm gear (32); the worm gear (32) is engaged with a worm (33); the worm (33) is rotatably connected to the two sides of the rear shell (26); and one side of the rear shell (26) is provided with a driving motor (34) for driving the worm (33) to rotate.

5. The solar photovoltaic rack production bending apparatus of claim 4, wherein: The auxiliary mechanism (5) comprises a rectangular block (51) slidably connected to the front end of the outer shell (25), and inclined blocks (52) are slidably connected to the two sides in the rectangular block (51); the front end of the inclined block (52) is fixedly connected with a baffle (53); the inside of the inclined block (52) is slidably connected with a long column (54); the long column (54) is sleeved with a spring (55); and the rear end of the rectangular block (51) is fixedly connected with an extension column (56).

6. The solar photovoltaic rack production bending apparatus of claim 5, wherein: The push mechanism (6) comprises a gas cylinder (61) fixedly connected to the inside bottom rear end of the housing (21), and the output end of the gas cylinder (61) is fixedly connected with a push plate (62).

7. The solar photovoltaic rack production bending apparatus of claim 6, wherein: The conveying mechanism (7) comprises rotating shafts (71) rotatably connected to the front and rear ends in the inside of the housing (21), a conveying belt (72) is installed between the two rotating shafts (71), and a driving motor (73) for driving the rotating shafts (71) to rotate is installed on one side of the housing (21).

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