Real-time induction and alarm device for abrasion of lathe tool

Abstract

The utility model relates to the field of lathe tool detection equipment, and discloses a lathe tool abrasion real-time induction alarm device which comprises a shell, a warning lamp, a sound wave emitter and an angle adjusting assembly. A through hole allowing a cutter to penetrate through is formed in the center of the shell, the controller is installed on the side face of the shell, the warning lamp is installed on the outer side of the controller, the sound wave emitter is arranged at the bottom of the shell, and the warning lamp and the sound wave emitter are both driven by the controller. The angle adjusting assembly is arranged in the shell and used for adjusting the angle of the sound wave emitter. According to the utility model, the angle of the sound wave emitter is adjusted through the angle adjusting assembly, so that the sound wave emitter can detect all positions of the cutter in situ, and real-time detection and alarm processing can be carried out in the using process of the cutter.

Description

Technical Field

[0001] This utility model relates to the field of lathe tool detection equipment, and in particular to a real-time sensing alarm device for lathe tool wear. Background Technology

[0002] Lathe cutting tools are tools used on lathes for metal cutting. Their main function is to remove material from the workpiece to achieve the required dimensions, shape, and surface finish. Lathe cutting tools will experience wear during use, and severe wear can affect machining quality. Therefore, it is necessary to regularly check the wear level of lathe cutting tools.

[0003] Patent publication number CN216298748U discloses an automatic monitoring and early warning device for tool wear in a CNC lathe tool magazine, belonging to the technical field of tool inspection instruments. It includes a tool magazine body, with a tool holder tube fixedly installed inside. A fixing ring is fixedly installed on the outer wall of the tool holder tube. The initial length of the telescopic rod is equal to that of the spring. An inspection ring is fixedly installed on the left side of the telescopic rod. An acoustic transmitter is fixedly installed on the inner wall of the inspection ring, and a sensor is fixedly installed on the outer wall of the inspection ring. The acoustic transmitter emits one audio signal, and the sensor receives two audio signals. The sensor can calculate the difference between the two audio signals. When the audio difference error is large, the sensor will input a signal to an alarm device through a sensing wire. At this time, the alarm device will sound an alarm. Since the alarm device corresponds one-to-one with the inspection ring, the alarm device can accurately provide early warning of damaged tools.

[0004] However, the acoustic emitter in the aforementioned patent needs to move up and down with the telescopic rod. When the tool is in use, if the acoustic emitter moves to a lower position, it is easy to collide with the workpiece and cause damage. Therefore, it cannot perform real-time detection while the tool is running, and it is not easy to sense and alarm the degree of tool wear in real time during tool use. Utility Model Content

[0005] The present invention aims to solve the technical problem mentioned in the background section by providing a real-time alarm device for lathe tool wear.

[0006] The technical solution adopted by this utility model to solve its technical problem is:

[0007] A real-time alarm device for lathe tool wear includes a housing 1, a warning light 2, a sound wave transmitter 3, an angle adjustment component 4, and a micro motor 41;

[0008] The housing 1 has a through hole in the center for the knife to pass through. A controller is installed on the side of the housing 1. A warning light 2 is installed on the outside of the controller. A sound wave transmitter 3 is located at the bottom of the housing 1. Both the warning light 2 and the sound wave transmitter 3 are driven by the controller.

[0009] Angle adjustment component 4 is used to adjust the angle of sound wave transmitter 3;

[0010] The micro motor 41 is installed on the outside of the housing 1, and the output shaft of the micro motor 41 passes through the inside of the housing 1 and is fixedly connected to the angle adjustment component 4.

[0011] Preferably, the angle adjustment assembly 4 includes a gear 42, a gear disc 43, a threaded sleeve 44, a nut 45, and a connecting rod 46;

[0012] The output shaft of the micro motor 41 extends through the interior of the housing 1, and the gear 42 is fixedly connected to the output shaft of the micro motor 41.

[0013] The gear 43 is fixedly connected to the top of the threaded sleeve 44, and the gear 43 meshes with the gear 42.

[0014] The threaded sleeve 44 is rotatably connected inside the housing 1, and the nut 45 is threadedly connected to the threaded sleeve 44.

[0015] The outer side of the nut 45 is rotatably connected to the second connecting rod 46. A sliding groove is provided at the bottom of the housing 1. The bottom end of the second connecting rod 46 extends through the lower part of the sliding groove, and the second connecting rod 46 is movably connected to the sliding groove.

[0016] Preferably, a fixing block is fixedly connected to the bottom of the housing, and the fixing block is rotatably connected to the sound wave transmitter. A connecting rod is fixedly connected to the outer wall of the sound wave transmitter. A slider is rotatably connected to the end of the connecting rod away from the sound wave transmitter. The slider is rotatably connected to the bottom end of the connecting rod. A slide rail is movably connected to the top of the slider. The slide rail is fixedly connected to the bottom of the housing.

[0017] The beneficial effects of this utility model are:

[0018] This invention adjusts the angle of the acoustic wave transmitter using an angle adjustment component, enabling the acoustic wave transmitter to detect all positions of the tool while still in its original position. This allows for real-time detection and alarm processing during tool use. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the real-time alarm device for tool wear on this lathe.

[0020] Figure 2 This is a schematic diagram of the angle adjustment component of the real-time tool wear sensing and alarm device for this lathe.

[0021] Figure 3 This is a schematic diagram of the acoustic transmitter structure of the real-time alarm device for tool wear on this lathe.

[0022] Explanation of reference numerals in the attached drawings: 1. Housing; 2. Warning light; 3. Sound wave transmitter; 31. Fixing block; 32. Connecting rod one; 33. Slider; 34. Slide rail; 4. Angle adjustment assembly; 41. Micro motor; 42. Gear; 43. Gear disc; 44. Threaded sleeve; 45. Nut; 46. Connecting rod two. Detailed Implementation

[0023] The following will describe the concept and technical effects of this utility model clearly and completely with reference to the embodiments, so as to fully understand the purpose, features and effects of this utility model.

[0024] This application designs a real-time sensing and alarm device for lathe tool wear, as shown in the attached document. Figure 1 As shown, it includes a housing 1, a warning light 2, a sound wave transmitter 3, an angle adjustment component 4, and a micro motor 41;

[0025] The housing 1 has a through hole in the center for the knife to pass through. A controller is installed on the side of the housing 1. A warning light 2 is installed on the outside of the controller. A sound wave transmitter 3 is located at the bottom of the housing 1. Both the warning light 2 and the sound wave transmitter 3 are driven by the controller.

[0026] Angle adjustment component 4 is used to adjust the angle of sound wave transmitter 3;

[0027] The micro motor 41 is installed on the outside of the housing 1, and the output shaft of the micro motor 41 passes through the inside of the housing 1 and is fixedly connected to the angle adjustment component 4.

[0028] The housing 1 is installed at the bottom of the lathe tool holder and is fitted over the tool through a through hole. The acoustic transmitter 3 is a PXDAQ24260B high-frequency acoustic transmitter. An acoustic sensor is installed on the outside of the acoustic transmitter 3 to receive the reflected high-frequency acoustic waves and calculate the propagation distance. By gradually changing the angle of the acoustic transmitter 3, the acoustic waves can be sent to the entire position of the tool. When the difference in the propagation distance of the acoustic waves at different times at the same position is large, it means that the tool itself has been worn. At this time, a signal is sent to the warning light 2 to trigger an alarm.

[0029] As attached Figure 2 As shown, the angle adjustment assembly 4 includes a gear 42, a gear disc 43, a threaded sleeve 44, a nut 45, and a connecting rod 46;

[0030] The output shaft of the micro motor 41 extends through the interior of the housing 1, and the gear 42 is fixedly connected to the output shaft of the micro motor 41.

[0031] The gear 43 is fixedly connected to the top of the threaded sleeve 44, and the gear 43 meshes with the gear 42.

[0032] The threaded sleeve 44 is rotatably connected inside the housing 1, and the nut 45 is threadedly connected to the threaded sleeve 44.

[0033] The outer side of the nut 45 is rotatably connected to the second connecting rod 46. A sliding groove is provided at the bottom of the housing 1. The bottom end of the second connecting rod 46 extends through the lower part of the sliding groove, and the second connecting rod 46 is movably connected to the sliding groove.

[0034] As attached Figure 3 As shown, a fixing block 31 is fixedly connected to the bottom of the housing 1. The fixing block 31 is rotatably connected to the sound wave transmitter 3. A connecting rod 32 is fixedly connected to the outer wall of the sound wave transmitter 3. A slider 33 is rotatably connected to the end of the connecting rod 32 away from the sound wave transmitter 3. The slider 33 is rotatably connected to the bottom end of the connecting rod 46. A slide rail 34 is movably connected to the top of the slider 33. The slide rail 34 is fixedly connected to the bottom of the housing 1.

[0035] Working principle: The micro motor 41 drives the gear 42 to rotate, and the gear 42 drives the threaded sleeve 44 to rotate through the gear plate 43. Under the limiting action of the slide groove, the nut 45 moves radially. The nut 45 drives the slider 33 to move through the connecting rod 2 46. The slider 33 drives the connecting rod 1 32 to rotate, and the connecting rod 1 32 drives the sound wave transmitter 3 to rotate, thereby adjusting the angle of the sound wave transmitter 3 so that the sound wave transmitter 3 can be located in place to detect the entire tool. Therefore, real-time detection can be performed when the tool is in use, so that the sound wave can be sent to the entire position of the tool. When the difference in the sound wave propagation distance at the same position at different times is large, that is, the tool itself has been worn at this point, a signal is sent to the warning light 22 to trigger an alarm.

[0036] The above embodiments are only some embodiments of this utility model, not all embodiments. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the protection scope of this utility model.

Claims

1. A real-time alarm device for lathe tool wear, characterized in that: Including shell (1), warning light (2), sound wave emitter (3), angle adjustment assembly (4), micro motor (41); The center of the shell (1) is provided with a through hole for the cutter to pass through, the side of the shell (1) is provided with a controller, the warning light (2) is installed outside the controller, the sound wave emitter (3) is arranged at the bottom of the shell (1), and the warning light (2) and the sound wave emitter (3) are driven by the controller; The angle adjustment assembly (4) is used for adjusting the angle of the sound wave emitter (3); The micro motor (41) is installed outside the shell (1), and the output shaft of the micro motor (41) penetrates into the shell (1) and is fixedly connected with the angle adjustment assembly (4).

2. A real-time sensing and alarming device for lathe tool wear according to claim 1, characterized in that: The angle adjustment assembly (4) comprises a gear (42), a toothed disc (43), a threaded sleeve (44), a nut (45) and a connecting rod (46); The output shaft of the micro motor (41) penetrates into the shell (1), and the gear (42) is fixedly connected with the output shaft of the micro motor (41); The toothed disc (43) is fixedly connected at the top of the threaded sleeve (44), and the toothed disc (43) is engagedly connected with the gear (42); The threaded sleeve (44) is rotatably connected in the shell (1), and the nut (45) is threadedly connected with the threaded sleeve (44); The outer side of the nut (45) is rotatably connected with the connecting rod (46), the bottom of the shell (1) is provided with a sliding groove, the bottom end of the connecting rod (46) penetrates below the sliding groove, and the connecting rod (46) is movably connected with the sliding groove.

3. A real-time sensing and alarming device for lathe tool wear according to claim 2, characterized in that: The bottom of the shell (1) is fixedly connected with a fixed block (31), the fixed block (31) is rotatably connected with the sound wave emitter (3), the outer wall of the sound wave emitter (3) is fixedly connected with a connecting rod (32), the end of the connecting rod (32) away from the sound wave emitter (3) is rotatably connected with a sliding block (33), the sliding block (33) is rotatably connected with the bottom end of the connecting rod (46), the top of the sliding block (33) is movably connected with a sliding rail (34), and the sliding rail (34) is fixedly connected at the bottom of the shell (1).

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