Flat punching, drilling and shearing equipment

By designing automated punching and shearing equipment, the problems of complex manual feeding, low efficiency, and poor quality of existing shearing machines have been solved, realizing efficient automated processing and low-cost production of metal plates.

CN223789906UActive Publication Date: 2026-01-13JINAN SUNRISE CNC MACHINE
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Patent Information

Application Number
CN202522609465.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-09
Publication Date
2026-01-13
Estimated Expiration
2035-12-09

AI Technical Summary

Technical Problem

Existing shearing machines in metal plate processing suffer from problems such as complex manual feeding, low shearing efficiency, poor quality, and high cost of automated equipment.

Method used

A flatbed punching and shearing device was designed, comprising a punching and drilling mechanism, a conveying mechanism, and a shearing mechanism. The device achieves automated drilling and shearing through a motor-driven lifting screw and adjusting screw, performs efficient shearing by combining a hydraulic cylinder-driven shearing blade, and achieves debris recycling through a material chute.

Benefits of technology

It enables automated continuous cutting of metal sheets, improving processing efficiency and cutting quality, reducing equipment costs, and enhancing the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal flat plate processing, and discloses flat plate punching, drilling and shearing equipment which comprises a first base, a material frame and a second base, a material crushing box is placed on the front side of the material frame, the material frame and the second base are placed on the left side and the right side of the first base respectively, and an equipment base is installed on the upper end face of the first base in a sliding mode. A punching and drilling mechanism is arranged in an inner cavity of the equipment base, a conveying mechanism is arranged on the upper end face of the material frame, a mounting table is slidably mounted in the middle of the upper end face of the second base, and a shearing mechanism is arranged on the upper end face of the mounting table. Through the arrangement of the conveying mechanism, a metal flat plate can be conveniently and continuously conveyed rightwards, the labor intensity of workers is greatly reduced, meanwhile, through the arrangement of the punching and drilling mechanism, rapid drilling of the metal flat plate can be achieved, through the arrangement of the shearing mechanism, the function of cutting off the drilled metal plane can be achieved, and the working efficiency is improved. And the machining efficiency is smooth and stable, and metal flat plate machining in factories can be widely used.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal flat plate processing technical field, concretely is a flat plate punch drill shearing equipment. BACKGROUND

[0002] Shearing machine is a kind of machine tool, it adopts hydraulic drive, and safe performance is reliable, easy to operate.Shear is applicable to metal recycling processing factory, scrap car disassembly field, smelting and casting industry, to the cold state of various shapes of steel and various metal materials are cut off, pressing flanging, and powder product, plastic, glass steel, insulating material, rubber's pressing forming, the purpose of shearing machine is to cut to size, cut head, cut tail, cut edge, cut sample and cut off the local defects of rolled piece, and shearing machine is one of important auxiliary equipment in rolling mill machinery, because the capacity of shearing machine, directly influence the rolling mill production capacity can be fully exerted and the balance problem of rolling production line metal flow, shearing machine is also widely used in mechanical manufacturing and repair department.

[0003] In the prior art, in the processing of flat plate, especially metal flat plate, it often involves continuous automatic cutting of the plate, and the existing shearing machine needs manual feeding, positioning and then cutting, and there is also a part of automatic cutting machine, but its structure is complex, the shearing efficiency is low, and the shearing quality is not high, some large enterprises adopt electronic intelligent shearing machine, although the production speed is improved, but due to the high price, the maintenance and maintenance cost is high, the corresponding production cost is also high, which is not conducive to the promotion of products, therefore, a flat plate punch drill shearing equipment is needed to solve the problems. UTILITY MODEL CONTENT

[0004] (I) technical problem solved

[0005] The utility model aims at providing a kind of flat plate punch drill shearing equipment to solve the problems in the above background.

[0006] (II) technical scheme

[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of flat plate punch drill shearing equipment, including first base, rack and second base, the front side of rack is placed with scrap box, rack and second base are placed respectively in the left and right sides of first base, the upper end surface of first base is slidably installed with equipment seat, the inner chamber of equipment seat is provided with punch drill mechanism, the upper end surface of rack is provided with conveying mechanism, the upper end surface middle part of second base is slidably installed with mounting table, the upper end surface of mounting table is provided with shearing mechanism.

[0008] Preferably, the percussion drill mechanism comprises a support plate fixedly installed on the front side of the upper end face of the first base, and an adjusting screw rod rotatably installed in the inner cavity of the support plate, the front side of the upper end face of the first base is fixedly installed with a driving motor through the frame, the output shaft end of the driving motor is fixedly connected with the adjusting screw rod, and the lower end face of the equipment seat is fixedly installed with a positioning block.

[0009] Preferably, the positioning block is screwedly installed on the side wall of the adjusting screw rod, the front and rear sides of the left end face of the equipment seat are fixedly installed with rail plates, the inner cavities of the rail plates are slidably installed with rail strips, the rail strips on the front and rear sides are fixedly installed with a mounting plate between them, the upper end face of the rail plate is fixedly installed with a gear box, the upper end face of the gear box is fixedly installed with an adjusting motor through the frame, and the output shaft end of the adjusting motor is fixedly connected with the input end of the gear box.

[0010] Preferably, the output shaft end of the gear box is fixedly installed with a lifting lead screw, the middle part of the side wall of the rail plate is fixedly installed with a limiting block, the lifting lead screw is screwedly connected with the limiting block, the inner cavity of the rail plate is fixedly installed with a percussion drill motor through the frame, the output shaft end of the percussion drill motor is fixedly installed with a percussion drill rod, and the middle part of the lower end face of the rail plate is slidably installed with a pressing plate.

[0011] Preferably, the conveying mechanism comprises vertical plates fixedly installed on the front and rear sides of the upper end face of the material rack and the first base, and guide rollers rotatably installed between the vertical plates on the front and rear sides, the upper end face of the material rack is fixedly installed with a percussion drill table, and the inner cavity of the material rack is fixedly installed with a sliding material chute.

[0012] Preferably, the shearing mechanism comprises a semicircular frame fixedly installed on the left side of the upper end face of the mounting table, the semicircular frame is flush with the guide rollers, the upper end face of the mounting table is fixedly installed with a gantry in the middle part, the right end face of the gantry is fixedly installed with a material discharging chute, and the inner cavity of the gantry is fixedly installed with a shearing table at the bottom.

[0013] Preferably, the inner cavity of the gantry is fixedly installed with a positioning seat in the middle part, the upper end face of the positioning seat is fixedly installed with a hydraulic cylinder, and the piston rod end of the hydraulic cylinder is fixedly installed with a shearing cutter through the positioning seat.

[0014] Compared with the prior art, the percussion drill device has the advantages that:

[0015] 1、the utility model discloses, through the operation of starting the adjusting motor, under the cooperation of gear box, lifting screw rod will rotate now, because the inner chamber sliding of track board installs track strip, lifting screw rod is connected with the limiting block screw, now when lifting screw rod rotates, can drive limiting block and make track strip slide on the lateral wall of track board, make the height of mounting panel change, now synchronous starting punch drill motor operation can make punch drill rod downward displacement and rotate, under the cooperation of punch drill platform and pressure plate, can make the whole equipment realize the function of punch drilling to metal flat plate.

[0016] 2、the utility model discloses, through the operation of starting the drive motor, make adjusting screw rod rotate, because the lateral wall of adjusting screw rod is fixed with the limiting block screw, the lower end surface of equipment seat installs the limiting block, now when adjusting screw rod rotates, limiting block can drive equipment seat and move back and forth, make punch drill rod and carry out horizontal displacement, to realize the drilling of different positions on metal flat plate, the inner chamber of material frame is fixed with slide chute, and the debris that punch drill rod is punched to metal flat plate can fall into the broken material box in slide chute, facilitate the unified recovery processing of garbage to the worker, improve the practicability of whole equipment. DRAWINGS

[0017] Figure 1 It is the front view overall structure schematic diagram of a kind of flat plate punch drill shearing equipment of the utility model;

[0018] Figure 2 It is the front view plane structure schematic diagram of a kind of flat plate punch drill shearing equipment of the utility model;

[0019] Figure 3 It is the rear view overall structure schematic diagram of a kind of flat plate punch drill shearing equipment of the utility model;

[0020] Figure 4 It is the side view overall structure schematic diagram of a kind of flat plate punch drill shearing equipment of the utility model.

[0021] In the drawing: 1, first base;2, material frame;3, second base;4, broken material box;5, equipment seat;6, punch drill mechanism;61, support plate;62, adjusting screw;63, drive motor;64, limiting block;65, track plate;66, track strip;67, mounting plate;68, gear box;69, adjusting motor;610, lifting screw;611, limiting block;612, punch drill motor;613, punch drill rod;614, pressure plate;7, conveying mechanism;71, vertical plate;72, guide roller;73, punch drill platform;74, slide chute;8, mounting platform;9, shearing mechanism;91, semicircle frame;92, gantry;93, discharge chute;94, shearing table;95, positioning seat;96, hydraulic cylinder;97, shearing cutter. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0023] Please refer to Figures 1-4 The utility model provides a kind of flat plate drill shearing equipment technical scheme:

[0024] A kind of flat plate drill shearing equipment, including first base 1, rack 2 and second base 3, rack 2 is placed with broken material box 4 in front side, rack 2 and second base 3 are placed respectively in the left and right sides of first base 1, the upper end surface of first base 1 is slidably installed with equipment seat 5, the inner chamber of equipment seat 5 is provided with drill mechanism 6, the upper end surface of rack 2 is provided with conveying mechanism 7, the upper end surface of the middle part of second base 3 is slidably installed with mounting table 8, the upper end surface of mounting table 8 is provided with shearing mechanism 9.

[0025] Further, drill mechanism 6 includes support plate 61 fixedly installed on the upper end surface front side of first base 1, and adjusting screw 62 rotatably installed in the inner chamber of support plate 61, the upper end surface front side of first base 1 is fixedly installed with driving motor 63 by rack, and the output shaft end of driving motor 63 is fixedly connected with adjusting screw 62, and the lower end surface of equipment seat 5 is fixedly installed with positioning block 64;

[0026] Positioning block 64 is screwedly installed on the side wall of adjusting screw 62, and the front and back sides of the left end surface of equipment seat 5 are fixedly installed with track plate 65, the inner chamber of track plate 65 is slidably installed with track strip 66, and mounting plate 67 is fixedly installed between the front and back track strips 66, the upper end surface of track plate 65 is fixedly installed with gear box 68, gear box 68 is fixedly installed with adjusting motor 69 by rack on the upper end surface, and the output shaft end of adjusting motor 69 is fixedly connected with the input end of gear box 68;

[0027] The output shaft end of gear box 68 is fixedly installed with lifting screw 610, the middle part of the side wall of track plate 65 is fixedly installed with limit block 611, lifting screw 610 is screwedly connected with limit block 611, the inner chamber of track plate 65 is fixedly installed with drill motor 612 by rack, drill motor 612 is fixedly installed with drill rod 613 on the output shaft end, and the middle part of the lower end surface of track plate 65 is slidably installed with pressing plate 614.

[0028] It needs to be explained that when the metal flat plate is placed directly below the pressing plate 614, the adjusting motor 69 can be started to operate, and the lifting lead screw 610 will rotate under the cooperation of the gear box 68. Since the track bar 66 is slidingly installed in the inner cavity of the track plate 65, and the lifting lead screw 610 is threadedly connected with the limiting block 611, when the lifting lead screw 610 rotates, it can drive the limiting block 611 to make the track bar 66 slide up and down on the side wall of the track plate 65, so that the height of the mounting plate 67 changes. At this time, the punch motor 612 is started synchronously to operate, so that the punch rod 613 moves downward and rotates. Under the cooperation of the punch table 73 and the pressing plate 614, the entire device can realize the function of punching the metal flat plate.

[0029] Further, the conveying mechanism 7 comprises vertical plates 71 fixedly installed on the front and rear sides of the upper end face of the first base 1 and the material rack 2, and a guide roller 72 rotatably installed between the front and rear vertical plates 71. The upper end face of the material rack 2 is fixedly installed with a punch table 73, and the inner cavity of the material rack 2 is fixedly installed with a sliding chute 74. The sliding chute 74 is inclined and extends into the inner cavity of the crushed material box 4.

[0030] It needs to be explained that the worker needs to place the metal flat plate on the guide roller 72. Since the guide roller 72 is rotatably installed between the front and rear vertical plates 71, the worker can continuously convey the metal flat plate to the right by using an external conveying belt device, which replaces manual carrying and processing of the metal plate and greatly improves the work efficiency of the worker.

[0031] Further, the shearing mechanism 9 comprises a semicircular frame 91 fixedly installed on the left side of the upper end face of the mounting table 8, which is flush with the guide roller 72. The upper end face of the mounting table 8 is fixedly installed with a gantry 92 in the middle, and the right end face of the gantry 92 is fixedly installed with a discharging chute 93. The inner cavity of the gantry 92 is fixedly installed with a shearing table 94 at the bottom.

[0032] The inner cavity of the gantry 92 is fixedly installed with a positioning seat 95 in the middle, and the upper end face of the positioning seat 95 is fixedly installed with a hydraulic cylinder 96. The piston rod end of the hydraulic cylinder 96 is fixedly installed with a shearing knife 97.

[0033] It needs to be explained that the worker can start the hydraulic cylinder 96 to move the shearing knife 97 downward, and the shearing table 94 fixed on the gantry 92 cooperates to complete the shearing function of the metal flat plate.

[0034] Working principle:

[0035] When working, the worker needs to place the metal flat plate on the guide roller 72, since the guide roller 72 is rotatably installed between the front and rear two side plates 71, at this time the worker can continuously convey the metal flat plate to the right through the external conveying belt device, instead of manually carrying and processing the metal plate, greatly improving the work efficiency of the worker;

[0036] When the metal flat plate is placed directly below the pressing plate 614, the adjusting motor 69 can be started to operate, and under the cooperation of the gear box 68, the lifting lead screw 610 will rotate, since the track strip 66 is slidably installed in the inner cavity of the track plate 65, and the lifting lead screw 610 is threadedly connected with the limiting block 611, at this time when the lifting lead screw 610 rotates, the limiting block 611 can drive the track strip 66 to slide up and down on the side wall of the track plate 65, so that the height of the mounting plate 67 changes, at this time the punch drill motor 612 is started to operate synchronously, so that the punch drill rod 613 is displaced downward and rotates, and under the cooperation of the punch drill table 73 and the pressing plate 614, the entire device can realize the function of punching the metal flat plate;

[0037] The worker can start the driving motor 63 to operate, so that the adjusting screw 62 rotates, since the positioning block 64 is threadedly installed on the side wall of the adjusting screw 62, and the lower end face of the equipment base 5 is fixedly installed with the positioning block 64, at this time when the adjusting screw 62 rotates, the positioning block 64 can drive the equipment base 5 to move forward and backward, so that the punch drill rod 613 is displaced in the horizontal direction, so as to realize drilling different positions on the metal flat plate;

[0038] The sliding chute 74 is fixedly installed in the inner cavity of the material rack 2, and the debris punched by the punch drill rod 613 on the metal flat plate can fall into the broken material box 4 through the sliding chute 74, which facilitates the unified recycling and treatment of garbage by the worker, and improves the practicability of the entire device;

[0039] After the metal flat plate is drilled, the metal flat plate can continue to be conveyed to the right and placed in the inner cavity of the gantry 92, at this time the worker can start the hydraulic cylinder 96, so that the piston rod end of the hydraulic cylinder 96 drives the shearing knife 97 to move downward, and under the cooperation of the shearing table 94 fixed on the gantry 92, the entire device can complete the shearing function of the metal flat plate.

[0040] Finally, it should be noted that the above content is only used to illustrate the technical scheme of the present application, and is not a limitation on the protection scope of the present application, and the simple modification or equivalent replacement of the technical scheme of the present application by the ordinary skilled in the art does not deviate from the essence and scope of the technical scheme of the present application.

Claims

1. A flat plate drill shearing device, comprising a first base (1), a rack (2) and a second base (3), the front side of the rack (2) is provided with a scrap box (4), characterized in that, The rack (2) and the second base (3) are respectively placed on the left and right sides of the first base (1), the upper end surface of the first base (1) is slidably installed with an equipment seat (5), the inner cavity of the equipment seat (5) is provided with a punch drill mechanism (6), the upper end surface of the rack (2) is provided with a conveying mechanism (7), the upper end surface of the second base (3) is slidably installed with a mounting table (8), and the upper end surface of the mounting table (8) is provided with a shearing mechanism (9).

2. A flat sheet punch and shear apparatus according to claim 1 wherein: The punch drill mechanism (6) comprises a supporting plate (61) fixedly installed on the front side of the upper end surface of the first base (1), and an adjusting screw rod (62) rotatably installed in the inner cavity of the supporting plate (61), the front side of the upper end surface of the first base (1) is fixedly installed with a driving motor (63) through a rack, the output shaft end of the driving motor (63) is fixedly connected with the adjusting screw rod (62), and the lower end surface of the equipment seat (5) is fixedly installed with a positioning block (64).

3. A flat sheet punch and shear apparatus according to claim 2, wherein: The positioning block (64) is threadedly installed on the side wall of the adjusting screw rod (62), the left end surface of the equipment seat (5) is fixedly installed with a track plate (65) on the front and back sides, the inner cavity of the track plate (65) is slidably installed with a track strip (66), the track strips (66) on the front and back sides are fixedly installed with a mounting plate (67) between them, the upper end surface of the track plate (65) is fixedly installed with a gear box (68), the upper end surface of the gear box (68) is fixedly installed with an adjusting motor (69) through a rack, and the output shaft end of the adjusting motor (69) is fixedly connected with the input end of the gear box (68).

4. A flat sheet punch and shear apparatus according to claim 3 wherein: The output shaft end of the gear box (68) is fixedly installed with a lifting lead screw (610), the middle part of the side wall of the track plate (65) is fixedly installed with a limiting block (611), the lifting lead screw (610) is threadedly connected with the limiting block (611), and the inner cavity of the track plate (65) is fixedly installed with a punch drill motor (612) through a rack. The output shaft end of the punch drill motor (612) is fixedly installed with a punch drill rod (613), and the middle part of the lower end surface of the track plate (65) is slidably installed with a pressing plate (614).

5. A flat sheet punch and shear apparatus as claimed in claim 1 wherein: The conveying mechanism (7) comprises a vertical plate (71) fixedly installed on the front and back sides of the upper end surfaces of the rack (2) and the first base (1), and a guide roller (72) rotatably installed between the front and back vertical plates (71), the upper end surface of the rack (2) is fixedly installed with a punch drill table (73), and the inner cavity of the rack (2) is fixedly installed with a sliding material chute (74).

6. A flat sheet punch and shear apparatus according to claim 5 wherein: The shearing mechanism (9) comprises a semicircular frame (91) fixedly installed on the left side of the upper end surface of the mounting table (8), the semicircular frame (91) is flush with the guide roller (72), the upper end surface of the mounting table (8) is fixedly installed with a gantry (92) in the middle, the right end surface of the gantry (92) is fixedly installed with a material discharging chute (93), and the inner cavity of the gantry (92) is fixedly installed with a shearing table (94) at the bottom.

7. A flat sheet punch and shear apparatus according to claim 6 wherein: The inner cavity of the portal frame (92) is fixedly installed with a positioning seat (95), the upper end surface of the positioning seat (95) is fixedly installed with a hydraulic cylinder (96), and the piston rod end of the hydraulic cylinder (96) is fixedly installed with a shearing cutter (97) penetrating through the positioning seat (95).