Ceramic plate chamfering equipment

Abstract

The utility model discloses ceramic plate chamfering equipment, and relates to the field of chamfering equipment, and the chamfering equipment comprises a workbench, a conveying mechanism and a chamfering assembly; according to the chamfering equipment, the height adjusting assembly and the horizontal adjusting assembly are arranged to adjust the height position and the horizontal position of the grinding wheel, flexible adjustment can be achieved, and the requirements of different chamfering positions are met.

Description

Technical Field

[0001] This application relates to the field of chamfering equipment, and more particularly to a ceramic plate chamfering equipment. Background Technology

[0002] Alumina ceramic plates require chamfering at both ends during the production process, such as... Figure 1 As shown, in the existing technology, how to quickly and flexibly adjust the chamfer position of the grinding wheel is an urgent problem to be solved. Utility Model Content

[0003] This application provides a ceramic plate chamfering device that can adjust the horizontal and vertical positions of the grinding wheel to adapt to different working needs.

[0004] This application provides a ceramic slab chamfering device, including a worktable, a conveying mechanism, and a chamfering assembly. The conveying mechanism is disposed on the worktable and is used to convey the ceramic slab to be processed along a first direction. The chamfering assembly includes a base, a height adjustment component, a horizontal adjustment component, a housing, a grinding wheel, and a power mechanism. The base is disposed on the worktable. The height adjustment component is disposed on the base, the horizontal adjustment component is disposed on the height adjustment component, and the housing is disposed on the horizontal adjustment component. The height adjustment component and the horizontal adjustment component drive the housing to adjust its position in the height and horizontal directions. The grinding wheel is rotatably disposed on the housing and is used to chamfer the ceramic slab to be processed. The power mechanism is disposed on the housing and is connected to the grinding wheel to drive the grinding wheel to rotate.

[0005] The ceramic plate chamfering device of this application has at least the following beneficial effects:

[0006] The chamfering device of this application can adjust the height and horizontal position of the grinding wheel by setting a height adjustment component and a horizontal adjustment component, so as to achieve flexible adjustment and meet the needs of different chamfering positions. Attached Figure Description

[0007] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0008] Figure 1 This is a schematic diagram of the chamfering of the ceramic plate in this application (Figure A shows the chamfer before chamfering, and Figure B shows the chamfer after chamfering).

[0009] Figure 2 This is a top view of the ceramic plate chamfering device of this application;

[0010] Figure 3This is a three-dimensional structural schematic diagram of the ceramic plate chamfering device of this application;

[0011] Figure 4 This is a schematic diagram of the conveying mechanism of this application (showing the ceramic plate);

[0012] Figure 5 yes Figure 4 Vertical cross-sectional view (only a portion is shown);

[0013] Figure 6 yes Figure 4 Enlarged view of point A in the middle;

[0014] Figure 7 This is the first structural schematic diagram of the chamfered assembly of this application;

[0015] Figure 8 This is the second structural schematic diagram of the chamfering assembly of this application;

[0016] Figure 9 This is the third structural schematic diagram of the chamfering assembly of this application;

[0017] The annotations in the attached figures are explained as follows:

[0018] 100. Workbench;

[0019] 200. Conveying mechanism; 210. Conveyor belt assembly; 211. Support platform; 212. Conveyor belt; 212a. Limiting blind groove; 213. Drive mechanism; 214. Pulley; 215. Guide wheel; 220. Pushing assembly; 221. Telescopic component; 222. Top block;

[0020] 300. Chamfering assembly; 310. Base; 320. Height adjustment assembly; 321. Adjustment unit; 3211. First wedge block; 3212. Second wedge block; 3213. First adjustment rod; 330. Horizontal adjustment assembly; 331. Support plate; 332. Slide rail; 333. Slide plate; 334. Side plate; 335. Adjustment block; 336. Second adjustment rod; 337. Hand crank; 340. Housing; 350. Grinding wheel; 351. Connecting shaft; 360. Power mechanism; 361. Drive motor; 362. Main belt drive assembly; 363. Driven belt drive assembly; 364. Gear assembly; 365. Drive shaft; 370. Nozzle;

[0021] 400, ceramic plate; 400a, chamfer. Detailed Implementation

[0022] The features and exemplary embodiments of various aspects of this application will be described in detail below. To make the objectives, technical solutions, and advantages of this application clearer, the application will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only intended to explain this application and not to limit it. For those skilled in the art, this application can be implemented without some of these specific details. The following description of the embodiments is merely to provide a better understanding of this application by illustrating examples.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.

[0024] like Figure 2 As shown, this embodiment discloses a ceramic plate chamfering device, including a worktable 100, a conveying mechanism 200, and a chamfering assembly 300. The worktable 100 is used for supporting and installing various components, the conveying mechanism 200 is used for conveying the ceramic plate 400 to be processed forward along a first direction, and the chamfering assembly 300 is used for chamfering the ceramic plate 400 to be processed.

[0025] like Figure 3 As shown, in some embodiments, both the left and right sides of the ceramic plate 400 need to be chamfered (e.g., Figure 1 As shown in the diagram, the chamfering device in this embodiment is provided with two chamfering assemblies 300. The two chamfering assemblies 300 are arranged opposite each other on the worktable 100 along the second direction. It can be understood that the conveying mechanism 200 in this embodiment can be adaptively matched according to the number of chamfering assemblies 300. This embodiment does not limit the number of conveying mechanisms 200. In this embodiment, in addition to the structure described in this embodiment, the conveying mechanism 200 can also adopt existing structural forms such as roller conveyors. In this embodiment, the first direction and the second direction intersect perpendicularly in the horizontal plane.

[0026] like Figure 4As shown, in this embodiment, the conveying mechanism 200 includes two conveyor belt assemblies 210 arranged opposite each other along a second direction, and the two conveyor belt assemblies 210 are arranged opposite each other on the workbench 100. Each conveyor belt assembly 210 includes a support platform 211, a conveyor belt 212, and a drive mechanism 213. The support platform 211 is disposed on the workbench 100 and is used for mounting the conveyor belt 212 and the drive mechanism 213. The support platforms 211 of the two conveyor belt assemblies 210 are arranged opposite each other in the second direction. In this embodiment, the support platform 211 is preferably able to be raised and lowered in the height direction and its height can be changed (for example, by lifting with a cylinder, adjusting with a screw, etc.), which can facilitate adaptation to different working conditions. Of course, in addition, the support platform 211 can also be set to be higher. The form of the degree is invariable, and this embodiment does not limit it; the conveyor belt 212 is set on the support platform 211, and the conveyor belt 212 can be closed conveyed under the drive of the drive mechanism 213. The drive mechanism 213 includes a belt motor (not shown) and a pulley 214 both set on the support platform 211. The pulley 214 is connected to the conveyor belt 212, and the belt motor is connected to the pulley 214. The belt motor drives the pulley 214 to rotate, and the pulley 214 in turn drives the conveyor belt 212 to move. The conveyor belt 212 can then carry the ceramic plate 400 to be processed along the first direction. In this embodiment, the drive mechanism 213 drives the conveyor belt 212 to move and realize the conveying function can refer to the existing structure, and will not be described in detail here.

[0027] like Figure 5 As shown, in this embodiment, preferably, a limiting blind groove 212a is provided on the conveyor belt 212. The length direction of the limiting blind groove 212a is configured to be the length direction of the conveyor belt 212, while the depth direction of the limiting blind groove 212a is perpendicular to the surface of the conveyor belt 212. The function of the limiting blind groove 212a is to restrict the movement of the ceramic plate 400 in the height direction, so that the ceramic plate 400 can only move along the first direction under the drive of the conveyor belt 212. In this embodiment, the ceramic plate 400 to be processed is disposed between two conveyor belt assemblies 210. Specifically, along the second direction, the ceramic plate 400 to be processed is disposed between two conveyor belts 212, and at least a portion of the ceramic plate 400 is inserted into the limiting blind groove 212a. The conveyor belts 212 of the two conveyor belt assemblies 210 clamp the ceramic plate 400 and move it towards the grinding wheel 350 along the first direction.

[0028] like Figure 4As shown, in some preferred embodiments, the conveyor belt assembly 210 further includes a guide wheel 215, which is disposed on the support platform 211. The outer circumferential surface of the guide wheel 215 can contact the inner side of the conveyor belt 212 (i.e., the side facing away from the ceramic plate 400). The guide wheels 215 of the two conveyor belt assemblies 210 are arranged opposite to each other in the second direction. The position of the conveyor belt 212 is restricted by the oppositely arranged guide wheels 215, thereby restricting the position of the ceramic plate 400 from deviating in the horizontal direction.

[0029] like Figure 6 As shown, in some preferred embodiments, the conveying mechanism 200 further includes a pushing assembly 220, which is used to apply a constant force to the ceramic plate 400 when the ceramic plate 400 is beveled. This ensures the stability of the ceramic plate 400 and achieves uniformity in the grinding of the ceramic plate 400. The push assembly 220 includes a telescopic member 221 and a top block 222. The telescopic member 221 is mounted on a support platform 211, and its telescopic direction is configured as a second direction. The telescopic member 221 is configured as an actuator with linear telescopic capability, such as a telescopic cylinder or an electric push rod. The top block 222 is mounted on the telescopic end of the telescopic member 221. The top block 222, the conveyor belt 212, and the ceramic plate 400 to be processed are located at the same height. The top block 222 is aligned with the grinding wheel 350 in the second direction. The top block 222 has a plane perpendicular to the second direction, which can contact the conveyor belt 212 in the second direction. When the telescopic member 221 extends, the force exerted by the top block 222 on the conveyor belt 212 along the second direction is indirectly transmitted to the ceramic plate 400 to be processed, thereby achieving a constant force on the ceramic plate 400 towards the grinding wheel 350 during chamfering.

[0030] like Figure 7 and Figure 8 As shown, the chamfering assembly 300 of this embodiment includes a base 310, a height adjustment component 320, a horizontal adjustment component 330, a housing 340, a grinding wheel 350, and a power mechanism 360. The base 310 is disposed on the worktable 100. The height adjustment component 320 is used to adjust the height of the housing 340 and the grinding wheel 350. The horizontal adjustment component 330 is used to adjust the horizontal position of the housing 340 and the grinding wheel 350. The power mechanism 360 is used to provide power for the rotation of the grinding wheel 350. The grinding wheel 350 is rotatably mounted on the housing 340. The grinding wheel 350 is used to chamfer the ceramic plate 400. In this embodiment, since the ceramic plate 400 needs to be chamfered on both the top and bottom sides, two grinding wheels 350 are provided. The two grinding wheels 350 are mounted on the housing 340 along the height direction, and the grinding wheels 350 are coaxially connected to the connecting shaft 351. The connecting shaft 351 facilitates connection with the power mechanism 360, so that the power mechanism 360 can drive the grinding wheel 350 to rotate.

[0031] like Figure 8 As shown, the height adjustment assembly 320 includes at least one adjustment unit 321; the adjustment unit 321 includes a first wedge block 3211, a second wedge block 3212, and a first adjustment rod 3213; the first wedge block 3211 is disposed on the base 310, the second wedge block 3212 wedges with the first wedge block 3211, the horizontal adjustment assembly 330 and the housing 340 are disposed on the second wedge block 3212, when the second wedge block 3212 wedges with the first wedge block 3211... When in motion, the height of components such as the horizontal adjustment component 330 and the housing 340, which are mounted on the second wedge block 3212, can be changed. The first adjustment rod 3213 is movably mounted on the base 310. One end of the first adjustment rod 3213 is connected to the second wedge block 3212. When the operator operates the first adjustment rod 3213, the second wedge block 3212 can slide relative to the first wedge block 3211, raising or lowering the height of components such as the horizontal adjustment component 330 and the housing 340.

[0032] like Figure 8 As shown, in some preferred embodiments, the end of the first adjusting rod 3213 is rotatably connected to the second wedge block 3212, and the outer circumference of the first adjusting block 335 is threadedly engaged with the base 310. When the first adjusting block 335 is rotated, the first adjusting rod 3213 pushes the second wedge block 3212 forward or backward in the second direction, so that the second wedge block 3212 slides relative to the first wedge block 3211. The threaded engagement can ensure the accuracy of height adjustment on the one hand, and lock the position of the second wedge block 3212 when no adjustment is needed on the other hand, without the need to add other components to lock the position of the first adjusting rod 3213.

[0033] like Figure 8 As shown, in some preferred embodiments, the height adjustment assembly 320 includes a plurality of adjustment units 321, which are spaced apart on the base 310 along a first direction. The plurality of adjustment units 321 can further ensure the stability of the structure and the accuracy of height adjustment.

[0034] like Figure 9As shown, the horizontal adjustment assembly 330 includes a support plate 331, a slide rail 332, a slide plate 333, a side plate 334, an adjustment block 335, and a second adjustment rod 336. The support plate 331 is horizontally disposed on the upper surface of the second wedge block 3212. The slide rail 332 is disposed on the upper surface of the support plate 331, and the length direction of the slide rail 332 is configured as a second direction. The slide plate 333 is slidably disposed on the slide rail 332 along the second direction. The side plate 334 is disposed on the support plate 331. The adjustment block 335 is disposed on the slide plate 333. The second adjustment rod 336 is movably disposed on the support plate 331, and one end of the second adjustment rod 336 is connected to the adjustment block 335. When the operator operates the second adjustment rod 336, the second adjustment rod 336 can drive the adjustment block 335 and the slide plate 333 to slide in the second direction, thereby realizing the adjustment of the horizontal position.

[0035] like Figure 9 As shown, in some preferred embodiments, the horizontal adjustment assembly 330 further includes a hand crank 337, which is connected to the first end of the second adjustment rod 336 away from the slide plate 333. The second end of the second adjustment rod 336 is rotatably connected to the adjustment block 335, and the second adjustment rod 336 is threadedly engaged with the side plate 334. When the operator rotates the hand crank 337, the second adjustment rod 336 drives the adjustment block 335 and the slide plate 333 to slide in the second direction. The second adjustment rod 336 can achieve precise adjustment of the horizontal position through the thread. In other embodiments, the side plate 334 can also be provided with a locking mechanism (not shown) for locking the second adjustment rod 336. The locking mechanism can restrict the second adjustment rod 336 so that it cannot rotate or move axially, thereby locking the horizontal position of the slide plate 333 and the grinding wheel 350 and other components. The locking mechanism here can refer to the technology in the prior art.

[0036] like Figure 9 As shown, the power mechanism 360 includes a drive motor 361, a main belt drive assembly 362, a driven belt drive assembly 363, a gear assembly 364, and two drive shafts 365.

[0037] The drive motor 361 is housed within the housing 340. The output end of the drive motor 361 is connected to either drive shaft 365 via the main belt drive assembly 362. Both drive shafts 365 are rotatably mounted within the housing 340. The axial direction of the drive shafts 365 is configured in the first direction. The two drive shafts 365 are connected by a gear assembly 364. When the output end of the drive motor 361 is working, the drive motor 361 drives one of the drive shafts 365 to rotate via the main belt drive assembly 362. Since the two drive shafts 365 are connected by the gear assembly 364, they can rotate synchronously. The two drive shafts 365 are connected one-to-one with the connecting shafts 351 of the two grinding wheels 350. Specifically, the drive shafts 365 are connected to the connecting shafts 351 of the grinding wheels 350 via the belt drive assembly 363. When the drive shafts 365 rotate, they can drive the connecting shafts 351 and the grinding wheels 350 to rotate. In this embodiment, the main belt drive assembly 362 and the secondary belt drive assembly 363 refer to existing belt drive structures, and the gear assembly 364 refers to existing gear drive structures. It should be noted that the gear assembly 364 can realize the two grinding wheels 350 rotating in opposite directions.

[0038] like Figure 8 As shown, in some preferred embodiments, the housing 340 is also provided with a nozzle 370, which faces the ceramic plate 400 between the two grinding wheels 350. The nozzle 370 can spray a medium to cool and clean the ceramic plate 400.

[0039] The working principle of the ceramic plate chamfering device in this embodiment is as follows:

[0040] 1. Adjust the grinding wheel 350 to a suitable position using the height adjustment component 320 and the horizontal adjustment component 330;

[0041] 2. The ceramic plate 400 is held between two conveyor belts 212 and conveyed toward the grinding wheel 350 in the first direction;

[0042] Third, the ceramic plate 400 enters between the two grinding wheels 350. The two grinding wheels 350 chamfer the edge of the ceramic plate 400 and convey it along the first direction. During chamfering, the telescopic member 221 drives the top block 222 to apply a constant force to the ceramic plate 400 along the second direction to ensure chamfering accuracy and stability.

[0043] The above description is merely a specific implementation of this application. Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the specific working processes of the systems, modules, and units described above can be referred to the corresponding processes in the foregoing method embodiments, and will not be repeated here. It should be understood that the protection scope of this application is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this application, and these modifications or substitutions should all be covered within the protection scope of this application.

Claims

1. A ceramic plate chamfering apparatus characterized by, The device comprises a workbench (100), a conveying mechanism (200) and a chamfer assembly (300); The conveying mechanism (200) is arranged on the workbench (100) and used for conveying the ceramic plate (400) to be processed along a first direction; The chamfer assembly (300) comprises a base (310), a height adjusting assembly (320), a horizontal adjusting assembly (330), a box body (340), a grinding wheel (350) and a power mechanism (360); The base (310) is arranged on the workbench (100); the height adjusting assembly (320) is arranged on the base (310); the horizontal adjusting assembly (330) is arranged on the height adjusting assembly (320); the box body (340) is arranged on the horizontal adjusting assembly (330); the box body (340) is driven by the height adjusting assembly (320) and the horizontal adjusting assembly (330) to adjust the position in the height direction and the horizontal direction; the grinding wheel (350) is rotatably arranged on the box body (340) and used for chamfering the ceramic plate (400) to be processed; the power mechanism (360) is arranged on the box body (340) and connected with the grinding wheel (350) and used for driving the grinding wheel (350) to rotate.

2. The ceramic tile chamfering apparatus of claim 1, wherein, The conveying mechanism (200) comprises two conveying belt assemblies (210) oppositely arranged along a second direction; each conveying belt assembly (210) comprises a support table (211), a conveying belt (212) and a driving mechanism (213); the support table (211) is arranged on the workbench (100); the conveying belt (212) is arranged on the support table (211); and the driving mechanism (213) is arranged on the support table (211); the conveying belt (212) is provided with a limiting blind groove (212a) for limiting the ceramic plate (400) along the length direction of the conveying belt (212); along the second direction, the ceramic plate (400) to be processed is located between the limiting blind grooves (212a) of the two conveying belts (212) and is driven by the two conveying belts (212) to move along the first direction; the first direction and the second direction are perpendicular to each other.

3. The ceramic tile chamfering apparatus of claim 2, wherein, The conveying mechanism (200) further comprises a pushing assembly (220); the pushing assembly (220) comprises a telescopic member (221) and a pushing block (222); the telescopic member (221) is arranged on one support table (211) and the telescopic direction of the telescopic member (221) is configured as the second direction; the pushing block (222) is arranged on the telescopic end of the telescopic member (221) and is located at the same height as the ceramic plate (400) to be processed; the pushing block (222) can drive the ceramic plate (400) to exert a force towards the grinding wheel (350) through the telescopic member (221).

4. The apparatus according to any one of claims 1 to 3, wherein The height adjusting assembly (320) comprises at least one adjusting unit (321); the adjusting unit (321) comprises a first wedge block (3211), a second wedge block (3212) and a first adjusting rod (3213); the first wedge block (3211) is arranged on the base (310), the second wedge block (3212) is wedge-shaped matched with the first wedge block (3211), the horizontal adjusting assembly (330) is arranged on the second wedge block (3212), and the height of the horizontal adjusting assembly (330) can be changed when the second wedge block (3212) wedge-shaped slides relative to the first wedge block (3211); one end of the first adjusting rod (3213) is connected with the second wedge block (3212), and the first adjusting rod (3213) drives the second wedge block (3212) to slide on the first wedge block (3211).

5. The ceramic tile chamfering apparatus of claim 4, wherein, One end of the first adjusting rod (3213) is rotationally connected with the second wedge block (3212), and the first adjusting rod (3213) is threadedly matched with the base (310).

6. The ceramic tile chamfering apparatus of claim 4 wherein, The horizontal adjusting assembly (330) comprises a bearing plate (331), a slide rail (332), a slide plate (333), a side plate (334), an adjusting block (335) and a second adjusting rod (336); the bearing plate (331) is arranged on the second wedge block (3212) of the adjusting unit (321); the slide rail (332) is arranged on the bearing plate (331); the slide plate (333) is slidably arranged on the slide rail (332) in a second direction; the adjusting block (335) is arranged on the slide plate (333), and the side plate (334) is arranged on the bearing plate (331); the second adjusting rod (336) is movably arranged on the side plate (334), and the second adjusting rod (336) is connected with the adjusting block (335), so that the second adjusting rod (336) drives the adjusting block (335) and the slide plate (333) to slide in the second direction; the box body (340) is arranged on the slide plate (333).

7. The ceramic tile chamfering apparatus of claim 6, wherein, The horizontal adjusting assembly (330) further comprises a hand wheel (337), the hand wheel (337) is connected with a first end of the second adjusting rod (336), a second end of the second adjusting rod (336) is rotationally connected with the adjusting block (335), and the second adjusting rod (336) is threadedly matched with the side plate (334).

8. The apparatus of any one of claims 5 to 7, wherein the ceramic plate chamfering device is characterized by, Two grinding wheels (350) are arranged on the box body (340) in the height direction, and the grinding wheel (350) is provided with a connecting shaft (351) connected with the power mechanism (360).

9. The ceramic tile chamfering apparatus of claim 8, wherein, The power mechanism (360) comprises a driving motor (361), a main belt transmission assembly (362), a slave belt transmission assembly (363), a gear assembly (364) and two transmission shafts (365); The driving motor (361) is arranged in the box body (340). The output end of the driving motor (361) is connected with any one of the transmission shafts (365) through the main belt transmission assembly (362), the two transmission shafts (365) are rotatably arranged in the box body (340), and the two transmission shafts (365) are connected through the gear assembly (364); the transmission shaft (365) and the connecting shaft (351) are connected through the slave belt transmission assembly (363).

10. The ceramic tile chamfering apparatus of claim 1, wherein, The box body (340) is further provided with a spray head (370), and the spray head (370) faces the ceramic plate (400) to be processed.

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