Abrasive belt type chamfering equipment

By introducing a clamping part, a guide surface structure, and a transmission assembly support block into the belt abrasive chamfering equipment, the problem of inconsistent chamfering caused by belt deformation was solved, and the stability and efficiency of chamfering processing were improved.

CN223790140UActive Publication Date: 2026-01-13HUIXU METAL TECH (DONGGUAN) CO LTD
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Patent Information

Application Number
CN202423288537.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-13
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing belt grinding equipment is prone to belt deformation during chamfering due to uneven tension, obstacles, or insufficient fit, making it difficult to unify the chamfer angle and affecting product quality and assembly stability.

Method used

Design a belt abrasive chamfering device, which adopts a clamping part and guide surface structure. Through the cooperation between the guide surface and the abrasive belt, it is ensured that the abrasive belt is stably attached to the bottom wall of the clamping part during the grinding process to avoid deformation. The movement stability of the abrasive belt is improved by the transmission group and support block.

Benefits of technology

It improves the stability of the belt grinding process, ensures the standardization of chamfering, reduces product angle deviation, and enhances processing efficiency and product assembly stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses abrasive belt type chamfering equipment which comprises a supporting seat provided with a supporting part; the abrasive belt is arranged on the supporting base in a sliding mode and used for grinding chamfers; the limiting piece comprises two clamping parts, is arranged on the supporting seat and is positioned on the frosted surface of the abrasive belt; an avoiding groove is reserved between the two clamping parts, the avoiding groove penetrates through the limiting piece, a guide face is arranged on the side, close to the other clamping part, of at least one clamping part, the guide face is an inclined face obliquely pointing to the bottom wall of the avoiding groove, and the guide face communicates with the avoiding groove; and the clamping part is pressed on the frosted side of the abrasive belt, so that the abrasive belt is attached to the bottom wall of the clamping part. The chamfering device has the advantages that the corner machining stability of chamfering machining of products is improved, and the machined products are uniform in standard.
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Description

Technical Field

[0001] This utility model relates to the field of chamfering, and in particular to a belt abrasive chamfering device. Background Technology

[0002] In manufacturing, chamfering is crucial. It prevents sharp edges from causing injury, facilitates assembly, and improves aesthetics. Belt grinding is often used for chamfering due to its high efficiency and flexibility. The abrasive belt moves relative to the product edge, using abrasive grains to create the chamfer.

[0003] However, belt grinding is prone to problems, often deforming due to various factors. These include uneven tension during installation, obstacles or uneven surfaces near the grinding area, and poor precision in fitting with equipment components. Once the belt deforms, its contact with the product edge becomes unstable, resulting in uneven grinding force distribution and an inability to grind chamfers stably as preset.

[0004] This makes it difficult to consistently control the chamfer angle, resulting in significant angle deviations within the same batch of products. In mechanical assembly, this can lead to poor component assembly and affect structural stability; in high-precision fields, it may cause product scrapping, resulting in substantial economic losses. Utility Model Content

[0005] In order to improve the stability of chamfering and corner processing of products and to ensure that the processed products are standardized, this utility model provides a belt abrasive chamfering device.

[0006] This utility model provides a technical solution that adopts the following approach:

[0007] A belt abrasive chamfering device includes a support base with a support section;

[0008] Abrasive belt, slidably mounted on a support base, is used for grinding chamfers;

[0009] The limiting member includes two clamping parts, which are disposed on the support base and located on the abrasive surface of the sanding belt; an clearance groove is provided between the two clamping parts, the clearance groove penetrates the limiting member, and at least one of the clamping parts is provided with a guide surface on the side near the other clamping part, the guide surface is an inclined surface pointing towards the bottom wall of the clearance groove, and the guide surface communicates with the clearance groove.

[0010] The clamping part presses against the abrasive side of the sanding belt, causing the sanding belt to adhere to the bottom wall of the clamping part.

[0011] The product requiring chamfering is clamped onto the limiting part, ensuring the bottom wall of the product fits against the bevel. The product is moved until the edge to be chamfered extends into the clearance groove and abuts against the abrasive belt. Simultaneously, the product is in contact with another clamping part, thus limiting the grinding depth. The abrasive belt is then slid, causing friction between the belt and the product edge to grind the chamfer. Due to the pressure from the clamping part, the abrasive belt deforms, conforming to the bottom wall of the clamping part and covering the clearance groove. The repeated grinding of the product edge protruding from the clearance groove as the belt slides improves the stability of the abrasive belt during grinding, enhancing the chamfering stability and resulting in a more uniform product finish.

[0012] Preferably, the support base includes a transmission assembly for driving the sanding belt, the transmission assembly including a driving wheel and a driven wheel, the sanding belt being annular and sleeved around the driving wheel and the driven wheel.

[0013] The transmission unit drives the sanding belt to move, enabling the sanding belt to slide relative to the clamping part. The driving wheel and driven wheel can also straighten the sanding belt while driving it, avoiding the need to clamp the end of the sanding belt, which can easily damage the sanding belt. This helps to improve the motion stability when the sanding belt is grinding products.

[0014] Preferably, the support base further includes a support block for supporting the sanding belt, the support block being disposed between the driving wheel and the driven wheel.

[0015] When the product's edges and corners are large enough to push the abrasive belt away, the support block supports the abrasive belt, reducing the deformation of the abrasive belt and preventing excessive pulling force on its ends. This helps protect the abrasive belt and improves grinding efficiency.

[0016] Preferably, the support base further includes a base, and the driving wheel, driven wheel and support block are all disposed on the base, and the clamping part is detachably connected to the base.

[0017] When the angle between the bottom wall and the side wall of the product to be processed is different, the corresponding clamping part is replaced to ensure that at least one side of the product can be kept on the guide surface of the clamping part during grinding, which helps to improve the overall adaptability of the device.

[0018] Preferably, the base is connected to a slide rail with openings at both ends, and the side walls of the clamping part are provided with sliders. The sliders are slidably disposed within the slide rail, and the slide rail is provided with fixing members for fixing the sliders.

[0019] When assembling or disassembling the clamping part, simply slide the clamping part into or out of the openings at both ends of the slide rail. Once the width of the clearance groove formed between the two clamping parts is suitable for the product to be ground, secure the clamping part with the fasteners to complete the installation. The constraints of the slide rail and slider ensure that the two clamping parts remain in a straight line, facilitating installation.

[0020] Preferably, the support base is provided with a drive wheel and a transmission wheel, the drive wheel and the transmission wheel are driven by a belt, the drive wheel is connected to a drive motor, the support base has a certain height, and the drive motor is located below the support.

[0021] Preferably, each of the two clamping parts has a guide surface on the side that is close to each other.

[0022] Preferably, the slide rail is provided with multiple insertion holes, the slider is provided with a threaded hole, and the slider is fixed by a screw that passes through the insertion holes and is threadedly connected to the threaded hole.

[0023] In summary, this utility model has the following beneficial technical effects:

[0024] The product requiring chamfering is clamped onto the limiting part, ensuring the bottom wall of the product fits against the bevel. The product is moved until the edge to be chamfered extends into the clearance groove and abuts against the abrasive belt. Simultaneously, the product is in contact with another clamping part, thus limiting the grinding depth. The abrasive belt is then slid, causing friction between the belt and the product edge to grind the chamfer. Due to the pressure from the clamping part, the abrasive belt deforms, conforming to the bottom wall of the clamping part and covering the clearance groove. The repeated grinding of the product edge protruding from the clearance groove as the belt slides improves the stability of the abrasive belt during grinding, enhancing the chamfering stability and resulting in a more uniform product finish. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of a belt abrasive chamfering device according to this utility model.

[0026] Figure 2 This is a schematic diagram of the structure when the product is placed in conjunction with the clamping part.

[0027] Figure 3 It is a schematic diagram used to illustrate the relative positions of the product's corners and the clamping parts.

[0028] Explanation of reference numerals in the attached drawings: 1. Sanding belt; 2. Clamping part; 3. Clearance groove; 4. Guide surface; 5. Product; 6. Drive wheel; 7. Driven wheel; 8. Support block; 9. Base; 10. Slide rail; 11. Screw; 12. Drive wheel; 14. Belt; 15. Drive motor. Detailed Implementation

[0029] The following is in conjunction with the appendix Figure 1-2 The present invention will be described in further detail below.

[0030] This utility model discloses a belt abrasive chamfering device.

[0031] Reference Figure 1 A belt abrasive chamfering device includes a support base and a support section;

[0032] Abrasive belt, slidably mounted on a support base, is used for grinding chamfers;

[0033] The limiting member includes two clamping parts, which are disposed on the support base and located on the abrasive surface of the sanding belt; an clearance groove is provided between the two clamping parts, the clearance groove penetrates the limiting member, and at least one of the clamping parts is provided with a guide surface on the side near the other clamping part, the guide surface is an inclined surface pointing towards the bottom wall of the clearance groove, and the guide surface communicates with the clearance groove.

[0034] The clamping part presses against the abrasive side of the sanding belt, causing the sanding belt to adhere to the bottom wall of the clamping part.

[0035] The product requiring chamfering is clamped onto the limiting part, ensuring the bottom wall of the product fits against the bevel. The product is moved until the edge to be chamfered extends into the clearance groove and abuts against the abrasive belt. Simultaneously, the product is in contact with another clamping part, thus limiting the grinding depth. The abrasive belt is then slid, causing friction between the belt and the product edge to grind the chamfer. Due to the pressure from the clamping part, the abrasive belt deforms, conforming to the bottom wall of the clamping part and covering the clearance groove. The repeated grinding of the product edge protruding from the clearance groove as the belt slides improves the stability of the abrasive belt during grinding, enhancing the chamfering stability and resulting in a more uniform product finish.

[0036] Preferably, the support base includes a transmission assembly for driving the sanding belt, the transmission assembly including a driving wheel and a driven wheel, the sanding belt being annular and sleeved around the driving wheel and the driven wheel.

[0037] The transmission unit drives the sanding belt to move, enabling the sanding belt to slide relative to the clamping part. The driving wheel and driven wheel can also straighten the sanding belt while driving it, avoiding the need to clamp the end of the sanding belt, which can easily damage the sanding belt. This helps to improve the motion stability when the sanding belt is grinding products.

[0038] Preferably, the support portion further includes a support block for supporting the sanding belt, the support block being disposed between the driving wheel and the driven wheel.

[0039] When the product's edges and corners are large enough to push the abrasive belt away, the support block supports the abrasive belt, reducing the deformation of the abrasive belt and preventing excessive pulling force on its ends. This helps protect the abrasive belt and improves grinding efficiency.

[0040] Preferably, the support base further includes a base, and the driving wheel, driven wheel and support block are all disposed on the base, and the clamping part is detachably connected to the base.

[0041] When the angle between the bottom wall and the side wall of the product to be processed is different, the corresponding clamping part is replaced to ensure that at least one side of the product can be kept on the guide surface of the clamping part during grinding, which helps to improve the overall adaptability of the device.

[0042] Preferably, the base is connected to a slide rail with openings at both ends, and the side walls of the clamping part are provided with sliders. The sliders are slidably disposed within the slide rail, and the slide rail is provided with fixing members for fixing the sliders.

[0043] When assembling or disassembling the clamping part, simply slide the clamping part into or out of the openings at both ends of the slide rail. Once the width of the clearance groove formed between the two clamping parts is suitable for the product to be ground, secure the clamping part with the fasteners to complete the installation. The constraints of the slide rail and slider ensure that the two clamping parts remain in a straight line, facilitating installation.

[0044] Preferably, each of the two clamping parts has a guide surface on the side that is close to each other.

[0045] Preferably, the slide rail is provided with multiple insertion holes, the slider is provided with a threaded hole, and the slider is fixed by a screw that passes through the insertion holes and is threadedly connected to the threaded hole.

[0046] The support base is equipped with a drive wheel and a transmission wheel, which are driven by a belt. The drive wheel is connected to a drive motor. The support base has a certain height, and the drive motor is located below the support.

[0047] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A belt abrasive chamfering device, characterized in that: include The support base is equipped with a support section; Abrasive belt, slidably mounted on a support base, is used for grinding chamfers; The limiting member includes two clamping parts, which are disposed on the support base and located on the abrasive surface of the sanding belt; an clearance groove is provided between the two clamping parts, the clearance groove penetrates the limiting member, and at least one of the clamping parts is provided with a guide surface on the side near the other clamping part, the guide surface is an inclined surface pointing towards the bottom wall of the clearance groove, and the guide surface communicates with the clearance groove. The clamping part presses against the abrasive side of the sanding belt, causing the sanding belt to adhere to the bottom wall of the clamping part.

2. The belt abrasive chamfering device according to claim 1, characterized in that: The support base includes a transmission assembly for driving the sanding belt, the transmission assembly including a driving wheel and a driven wheel, the sanding belt being annular and sleeved around the driving wheel and the driven wheel.

3. The belt abrasive chamfering device according to claim 2, characterized in that: The support base also includes a support block for supporting the sanding belt, the support block being located between the driving wheel and the driven wheel.

4. The belt abrasive chamfering device according to claim 3, characterized in that: The support base also includes a base, and the driving wheel, driven wheel and support block are all disposed on the base. The clamping part is detachably connected to the base.

5. The belt abrasive chamfering device according to claim 4, characterized in that: The base is connected to a slide rail with openings at both ends. The side walls of the clamping part are provided with sliders, which are slidably disposed within the slide rail. The slide rail is provided with fixing components for fixing the sliders.

6. The belt abrasive chamfering device according to claim 1, characterized in that: Guide surfaces are provided on the sides of the two clamping parts that are close to each other.

7. The belt abrasive chamfering device according to claim 5, characterized in that: The slide rail is provided with multiple insertion holes, and the slider is provided with a threaded hole. The slider is fixed by a screw that passes through the insertion hole and is threadedly connected to the threaded hole.