Steel billet surface dephosphorization and derusting device

Abstract

The utility model discloses a steel billet surface dephosphorization and derusting device, and relates to the technical field of steel billet processing. The coping assembly is arranged on the rack, and the coping assembly comprises a coping rotating frame and a driving device used for driving the coping rotating frame to rotate around the axis of the coping rotating frame; wherein the polishing rotary frame comprises an upper base, a lower base and a plurality of supporting rods fixedly installed between the upper base and the lower base, the cross section of the upper base and the cross section of the lower base are both circular, and the supporting rods are evenly distributed between the upper base and the lower base in a circumferential shape. A grinding wheel is fixedly arranged on the lower end face of the lower base, or the lower end face of the lower base is a frosted face. The driving assembly drives the polishing rotary frame to polish and clean the surface of a steel billet, the rust removal effect is good, applicability and stability are high, the rust removal effect can be greatly improved, and meanwhile the rust removal efficiency is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of steel billet processing technology, and in particular to a device for removing phosphorus and rust from the surface of steel billets. Background Technology

[0002] After steel billets are forged, an oxide layer often forms. When it is necessary to inspect the surface for defects such as fine cracks, freckles, or folds, it is often difficult to make judgments due to the oxide layer. Traditionally, methods such as pickling are used to remove the oxide layer, but these methods cause serious environmental pollution and have been gradually phased out. Other methods include mechanical sandblasting or manual grinding after cooling, but these are labor-intensive and have low production efficiency.

[0003] The utility model with publication number CN208428090U discloses an online rust removal device for billet production, which includes a frame part and a grinding machine part. The frame part includes a base and a grinding machine bracket. The grinding machine bracket is fixed on the base through a connecting part. The bottom of the base is also provided with casters. The grinding machine bracket has a U-shaped structure, including a lower surface, two side walls and a mounting part. The grinding machine part includes a handle, a motor, a fixing part, a spindle box, a transmission shaft passing through the spindle box and a wire clamping device. The grinding machine part is fixed inside the grinding machine bracket. The utility model of an online rust removal device for billet production has the following advantages: (1) The grinding machine can perform comprehensive rust removal on all parts of the billet to be rusted; (2) The grinding machine can use a high-power motor and can be set to a longer length, which can perform online rust removal on high-temperature billets, avoiding heat radiation to personnel or waiting for cooling before grinding, thus improving work efficiency. However, this rust removal equipment uses steel wire for rust removal, and the actual rust removal effect is unknown, and it is also prone to omissions. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a device for removing phosphorus and rust from the surface of steel billets.

[0005] To solve the above technical problems, the technical solution of this utility model is as follows:

[0006] A device for descaling and derusting the surface of steel billets, comprising:

[0007] frame;

[0008] A grinding assembly is mounted on the frame. The grinding assembly includes a grinding spindle and a drive device for driving the grinding spindle to rotate about its own axis.

[0009] The grinding frame includes an upper base, a lower base, and several support rods fixedly installed between the upper base and the lower base. The cross-sections of the upper base and the lower base are both circular. The several support rods are evenly distributed in a circumferential shape between the upper base and the lower base. A grinding wheel is fixedly installed on the lower end surface of the lower base, or the lower end surface of the lower base is a frosted surface.

[0010] As a preferred embodiment of the steel billet surface dephosphorization and derusting device of this utility model, the driving device includes a driving assembly and a transmission assembly. The driving assembly includes a housing and a driving motor fixedly installed in the housing. The transmission assembly includes a first driving sprocket, a second driving sprocket, and a transmission chain for driving the first driving sprocket and the second driving sprocket to rotate synchronously. The output end of the driving motor is fixedly connected to the first driving sprocket, and the second driving sprocket is fixedly connected to the grinding frame.

[0011] As a preferred embodiment of the steel billet surface dephosphorization and derusting device of this utility model, a slide rail is fixedly installed on the frame, the slide rail extends along the length direction of the frame, a sliding seat is slidably installed on the slide rail, the grinding assembly is disposed on the sliding seat, and a drive cylinder for driving the sliding seat to slide along the slide rail is fixedly installed on the frame.

[0012] As a preferred embodiment of the steel billet surface dephosphorization and derusting device of this utility model, wherein: a mounting seat is fixedly installed on the sliding seat, the mounting seat is hinged to the housing through a hinge shaft, and the axis of the hinge shaft extends in the vertical direction;

[0013] Two hinge seats are fixedly provided on the side of the housing facing the mounting base, and the two hinge seats are respectively located on both sides of the hinge shaft. A plug rod extending in the horizontal direction is hinged in the hinge seat. Two positioning plates are fixedly installed on the mounting base, and the two positioning plates are aligned with the two hinge seats in the horizontal direction. The positioning plates are provided with positioning holes for the plug rod to be inserted.

[0014] As a preferred embodiment of the steel billet surface dephosphorization and derusting device of this utility model, a return spring is coaxially sleeved on the outside of the insertion rod, and the two ends of the return spring are respectively fixedly connected to the hinge seat and the positioning plate.

[0015] As a preferred embodiment of the steel billet surface dephosphorization and derusting device of the present invention, wherein: an anti-collision component is provided on the side of the housing facing the grinding frame, the anti-collision component includes two anti-collision frames fixedly installed on the housing, the two anti-collision frames are respectively located on both sides of the grinding frame, and anti-collision rollers are rotatably installed at the ends of the two anti-collision frames;

[0016] The distance between the anti-collision roller and the housing on the side away from the housing is greater than the distance between the grinding frame and the housing on the side away from the housing.

[0017] As a preferred embodiment of the steel billet surface dephosphorization and derusting device of this utility model, it further includes a collection box, which is detachably installed on the frame and located directly below the grinding frame.

[0018] The beneficial effects of this utility model are:

[0019] (1) This utility model uses a drive assembly to drive a grinding frame to grind and clean the surface of a steel billet. It has a good rust removal effect, high applicability and stability, and can greatly improve the rust removal effect while ensuring rust removal efficiency.

[0020] (2) In this utility model, the grinding assembly is hinged to the mounting base, and a buffer connection mechanism is provided between the grinding assembly and the mounting base. When the grinding rack contacts the surface of the steel billet, the grinding rack will be subjected to lateral impact force because the surface of the steel billet may be uneven or irregular. At this time, the left and right deflection of the grinding rotation and the buffer of the return spring can effectively prevent the grinding assembly from being damaged by impact.

[0021] (3) The present invention also provides an anti-collision component on the side of the shell facing the grinding frame, which can enhance the protection of the device and the steel billet. With the buffer connection mechanism, it can avoid damage to the steel billet caused by excessive cleaning of the grinding frame.

[0022] (4) A collection box can be detachably installed on one side of the frame. When the grinding component grinds the surface of the steel billet, the generated debris can fall directly into the collection box, which facilitates the collection and treatment of debris and ensures the cleanliness of the working environment. Attached Figure Description

[0023] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 A schematic diagram of the steel billet surface dephosphorization and rust removal device provided by this utility model;

[0025] Figure 2 A three-dimensional schematic diagram of the steel billet surface dephosphorization and rust removal device provided by this utility model;

[0026] Figure 3A schematic diagram showing the connection between the grinding component and the mounting base in the steel billet surface dephosphorization and rust removal device provided by this utility model;

[0027] The components are: 1. Frame; 2. Sliding seat; 3. Drive cylinder; 4. Mounting seat; 5. Hinge shaft; 6. Slide rail; 7. Drive assembly; 8. Transmission assembly; 9. Grinding suspension; 10. Anti-collision roller; 11. Anti-collision frame; 12. Upper base; 13. Lower base; 14. Support rod; 15. Hinge seat; 16. Positioning plate; 17. Insert rod; 18. Return spring; 19. Collection box; 20. Housing. Detailed Implementation

[0028] To make the contents of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0029] Figure 1 This is a schematic diagram of the steel billet surface descaling and rust removal device provided in an embodiment of this application. The device includes a frame 1 and a grinding assembly mounted on the frame 1.

[0030] For details, see Figure 1 A slide rail 6 is fixedly installed on the upper surface of the frame 1, extending along the length of the frame 1. A sliding seat 2 is slidably installed on the slide rail 6. A drive cylinder 3 is also fixedly installed on the frame 1, with the end of its piston rod fixedly connected to the sliding seat 2, and the direction of movement of the piston rod is parallel to the length direction of the slide rail 6. When the drive cylinder 3 operates, the extension and retraction of its piston rod causes the sliding seat 2 to slide along the slide rail 6. The grinding assembly is mounted on the sliding seat 2 and moves synchronously with it.

[0031] The grinding assembly includes a grinding carriage and a drive mechanism for rotating the grinding carriage about its own axis. See also... Figure 1 The grinding stand includes an upper base 12, a lower base 13, and several support rods 14 fixedly installed between the upper base 12 and the lower base 13. Both the upper base 12 and the lower base 13 have circular cross-sections, and their cross-sectional shapes are identical. The axes of the upper base 12 and the lower base 13 coincide. The support rods 14 are evenly distributed circumferentially between the upper base 12 and the lower base 13. To achieve descaling and rust removal on the surface of the steel billet, a grinding wheel is fixedly installed on the lower end face of the lower base 13.

[0032] In another embodiment, the lower end surface of the lower base 13 is directly set as a frosted surface, that is, the steel billet is directly polished through the lower base 13.

[0033] The aforementioned drive device includes a drive assembly 7 and a transmission assembly 8. The drive assembly 7 includes a housing 20 and a drive motor fixedly mounted within the housing 20. The transmission assembly 8 includes a first drive sprocket, a second drive sprocket, and a transmission chain. The transmission chain is wound around the outside of the first and second drive sprockets, thereby driving them to rotate synchronously. The output end of the drive motor is fixedly connected to the first drive sprocket, and the grinding frame is fixedly connected to the second drive sprocket. Thus, when the drive motor operates, it drives the first drive sprocket to rotate, and through the transmission chain, drives the second drive sprocket to rotate synchronously, thereby causing the grinding frame to rotate around its own axis, achieving the grinding of the steel billet surface.

[0034] For a better option, see [link to previous section]. Figure 3 A mounting base 4 is fixedly installed on the sliding base 2. The mounting base 4 is hinged to the housing 20 via a hinge shaft 5 extending vertically, allowing the entire grinding assembly to rotate left and right around the hinge shaft 5. Simultaneously, two hinge seats 15 are fixedly installed on the side of the housing 20 facing the mounting base 4. These two hinge seats 15 are located on opposite sides of the hinge shaft 5, and the distance between the two hinge seats 15 and the hinge shaft 5 is equal. A horizontally extending insertion rod 17 is hinged within each hinge seat 15. It should be noted that the hinge shaft 5 between the insertion rod 17 and the hinge seat 15 is parallel to the hinge shaft 5 between the mounting base 4 and the housing 20. Correspondingly, two positioning plates 16 are fixedly installed on the mounting base 4, aligned horizontally with the two hinge seats 15. Each positioning plate 16 has a through hole for inserting the insertion rod 17. A return spring 18 is coaxially sleeved on the outside of each insertion rod 17, and the two ends of each return spring 18 are fixedly connected to the adjacent hinge seat 15 and positioning plate 16, respectively. In this way, when the grinding assembly deflects left and right around the hinge axis 5, the two insertion rods 17 will move within the positioning plate 16. At this time, the return spring 18 will be stretched or compressed, thereby buffering and resetting the grinding assembly.

[0035] Understandably, when the grinding rack comes into contact with the surface of the steel billet, the rack will be subjected to lateral impact force due to the potential unevenness or irregularity of the billet surface. At this time, the left and right deflection of the grinding rack and the buffering effect of the return spring 18 effectively prevent damage to the grinding components from impact.

[0036] See Figure 1 and Figure 3 An anti-collision assembly is also provided on the side of the housing 20 facing the grinding frame. This anti-collision assembly includes two anti-collision brackets 11 fixedly mounted on the side of the housing 20. These two anti-collision brackets 11 are located on opposite sides of the grinding frame. Anti-collision rollers 10 are rotatably mounted at the ends of both anti-collision brackets 11.

[0037] It should be noted that the distance between the anti-collision roller 10 and the housing 20 on the side away from the housing 20 is greater than the distance between the grinding frame and the housing 20 on the side away from the housing 20. This ensures that when the grinding assembly comes into contact with other objects, the object will first contact the anti-collision roller 10, thus preventing a collision with the grinding assembly.

[0038] Additionally, a collection box 19 can be detachably installed on one side of the frame 1, located directly below the grinding frame. When the grinding assembly grinds the surface of the steel billet, the resulting debris can fall directly into the collection box 19, facilitating the collection and processing of the debris and ensuring a clean working environment.

[0039] Therefore, the technical solution of this application uses the drive assembly 7 to drive the grinding frame to grind and clean the surface of the steel billet, which has good rust removal effect, high applicability and stability, and can greatly improve the rust removal effect while ensuring rust removal efficiency.

[0040] In addition to the above embodiments, this utility model may have other implementation methods; all technical solutions formed by equivalent substitution or equivalent transformation fall within the protection scope claimed by this utility model.

Claims

1. A device for descaling and derusting the surface of steel billets, characterized in that: include: Rack (1); A grinding assembly is mounted on the frame (1). The grinding assembly includes a grinding spindle and a drive device for driving the grinding spindle to rotate about its own axis. The grinding frame includes an upper base (12), a lower base (13), and several support rods (14) fixedly installed between the upper base (12) and the lower base (13). The cross-sections of the upper base (12) and the lower base (13) are both circular. The several support rods (14) are evenly distributed in a circular shape between the upper base (12) and the lower base (13). A grinding wheel is fixedly installed on the lower end surface of the lower base (13), or the lower end surface of the lower base (13) is a frosted surface.

2. The billet surface descaling and derusting device according to claim 1, characterized in that: The drive device includes a drive assembly (7) and a transmission assembly (8). The drive assembly (7) includes a housing (20) and a drive motor fixedly disposed in the housing (20). The transmission assembly (8) includes a first drive sprocket, a second drive sprocket, and a transmission chain for driving the first drive sprocket and the second drive sprocket to rotate synchronously. The output end of the drive motor is fixedly connected to the first drive sprocket, and the second drive sprocket is fixedly connected to the grinding frame.

3. The billet surface descaling and derusting device according to claim 2, characterized in that: A slide rail (6) is fixedly installed on the frame (1). The slide rail (6) extends along the length of the frame (1). A sliding seat (2) is slidably installed on the slide rail (6). The grinding assembly is disposed on the sliding seat (2). A drive cylinder (3) for driving the sliding seat (2) to slide along the slide rail (6) is fixedly installed on the frame (1).

4. The billet surface descaling and derusting device according to claim 3, characterized in that: A mounting base (4) is fixedly installed on the sliding seat (2). The mounting base (4) is hinged to the housing (20) through a hinge shaft (5), and the axis of the hinge shaft (5) extends in the vertical direction. Two hinge seats (15) are fixedly provided on the side of the housing (20) facing the mounting base (4), and the two hinge seats (15) are respectively located on both sides of the hinge shaft (5). A plug rod (17) extending in the horizontal direction is hinged in the hinge seat (15). Two positioning plates (16) are fixedly installed on the mounting base (4), and the two positioning plates (16) are aligned with the two hinge seats (15) in the horizontal direction. The positioning plates (16) have positioning holes for the plug rod (17) to be inserted.

5. The billet surface descaling and derusting device according to claim 4, characterized in that: A return spring (18) is coaxially sleeved on the outside of the insertion rod (17), and the two ends of the return spring (18) are fixedly connected to the hinge seat (15) and the positioning plate (16) respectively.

6. The billet surface descaling and derusting device according to claim 2, characterized in that: The housing (20) is provided with an anti-collision assembly on the side facing the grinding frame. The anti-collision assembly includes two anti-collision frames (11) fixedly installed on the housing (20). The two anti-collision frames (11) are located on both sides of the grinding frame, and anti-collision rollers (10) are rotatably installed at the ends of the two anti-collision frames (11). The distance between the anti-collision roller (10) away from the housing (20) and the housing (20) is greater than the distance between the grinding frame away from the housing (20) and the housing (20).

7. The billet surface descaling and derusting device according to claim 1, characterized in that: It also includes a collection box (19), which is detachably mounted on the frame (1) and located directly below the grinding wheel.

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