Multifunctional integrated axle turnover machine

Abstract

The utility model relates to the technical field of axle turnover machines, in particular to a multifunctional integrated axle turnover machine which comprises a lifting frame and a lifting box, a lifting mechanism is arranged between the lifting frame and the lifting box, and a first telescopic mechanism is arranged in the lifting box. A tooth column is arranged between the output end of the first telescopic mechanism and one side of the lifting box, a mounting groove is formed in one side of the lifting box, a bearing seat and a driving motor are arranged on the mounting groove, a rotating disc is arranged on the bearing seat, the output end of the driving motor is connected with the rotating disc, and the driving motor is connected with the rotating disc. According to the structure, the rotating disc is rotated through the driving motor, the supporting frame and the axle are driven to rotate to a specified angle, the axle is overturned to a required angle, the angle can be kept stable and unchanged through meshing of the tooth column and the tooth ring, angle deviation caused by accidents is prevented, and operation safety and accuracy are enhanced.

Description

Technical Field

[0001] This utility model relates to the field of axle tilting machine technology, specifically a multi-functional integrated axle tilting machine. Background Technology

[0002] As is well known, in the vehicle manufacturing and repair industry, axles are key components whose quality directly affects driving safety and performance. Therefore, precise machining and inspection are required during the production, maintenance, and repair of axles. However, in traditional methods, axles are usually fixed using simple clamps or manual operation. This method is not only inefficient but also makes it difficult to ensure the stability of the fixation. Especially when machining heavy axles, slippage or displacement can easily occur, leading to a decrease in machining accuracy or even damage to the axle. In order to perform comprehensive machining and inspection of the axle, it needs to be flipped from one angle to another. Previous methods mostly relied on manual labor or simple mechanical devices to complete this process, which is not only time-consuming and labor-intensive but also prone to causing the axle to collide with other objects during the flipping process, thus creating safety hazards. After the axle is flipped to a specific angle, if there is no effective locking mechanism to keep the angle unchanged, it may lead to angular deviations in subsequent machining processes, affecting the final machining effect and product quality. Therefore, it is necessary to propose a solution to this technical problem. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a multi-functional integrated axle tilting machine.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-functional integrated axle tilting machine, including a lifting frame and a lifting box. A lifting mechanism is provided between the lifting frame and the lifting box. A first telescopic mechanism is provided inside the lifting box. A toothed column is provided between the output end of the first telescopic mechanism and one side of the lifting box. An installation groove is provided on one side of the lifting box. A bearing seat and a drive motor are provided on the installation groove. A rotating disk is provided on the bearing seat. The output end of the drive motor is connected to the rotating disk. A support frame is provided on the rotating disk. A toothed ring is provided at the bottom of the rotating disk. The toothed column meshes with and abuts against the toothed ring. A fixing plate and a fixing frame are provided on one side of the support frame. A second telescopic mechanism is provided on the fixing frame. A clamping plate is provided on the second telescopic mechanism. A clamping groove is provided on both the fixing plate and the clamping plate.

[0007] Furthermore, the present invention is improved in that the lifting mechanism includes a lead screw and a threaded hole, and mounting seats are provided between the two ends of the lead screw and one side of the lifting frame. A bearing is provided between the lead screw and the mounting seat, and a rotating motor is provided between the lead screw and one of the mounting seats. The threaded hole is opened on the lifting box, and the lead screw passes through the threaded hole. A guide mechanism is provided between the lifting frame and the lifting box.

[0008] Furthermore, the present invention is improved in that the guiding mechanism includes a guide groove and a guide block, the guide groove is formed on one side of the lifting frame, and the guide block is located in the guide groove and connected to the lifting box.

[0009] Furthermore, the present invention is improved in that the guide mechanism is provided in two parts and is arranged symmetrically.

[0010] Furthermore, an improvement of this utility model is that both the drive motor and the rotating motor are servo motors.

[0011] Furthermore, the present invention is improved in that both the first telescopic mechanism and the second telescopic mechanism are electric telescopic rods.

[0012] Furthermore, the present invention is improved by providing a rubber pad on the clamping groove.

[0013] Furthermore, the present invention is improved by providing mounting blocks at both ends of the lifting frame, and mounting holes are provided on the mounting blocks.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a multi-functional integrated axle tilting machine, which has the following beneficial effects:

[0016] This multi-functional integrated axle tilting machine uses the clamping slot of the fixed plate and the second telescopic mechanism to control the position of the clamping plate, achieving fast and stable clamping of the axle. This simplifies the axle installation process, reduces preparation time, and improves overall work efficiency. The automated lifting mechanism can adjust the height of the axle, preventing it from hitting the ground during tilting. This not only protects the axle from damage but also makes operation safer. The drive motor rotates the rotating disk, causing the support frame and axle to rotate to a specified angle. During tilting operations, the first telescopic mechanism controls the toothed column to disengage from or engage with the toothed ring, thereby locking the angle of the rotating disk. The axle is tilted to the required angle, and the engagement of the toothed column and the toothed ring ensures that the angle remains stable, preventing angle deviation due to accidents and enhancing the safety and accuracy of operation. Attached Figure Description

[0017] Figure 1This is a schematic diagram of the structure of the present utility model. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of the present utility model. Figure 2 ;

[0019] Figure 3 This is a front half-sectional view of the structure of this utility model;

[0020] Figure 4 This is a bottom half-sectional view of the structure of this utility model.

[0021] In the diagram: 1. Lifting frame; 2. Lifting box; 3. First telescopic mechanism; 4. Gear column; 5. Bearing seat; 6. Drive motor; 7. Rotating disk; 8. Gear ring; 9. Fixing plate; 10. Fixing frame; 11. Second telescopic mechanism; 12. Clamping plate; 13. Lead screw; 14. Rotating motor; 15. Guide groove; 16. Guide block; 17. Rubber pad; 18. Mounting block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4This utility model is a multi-functional integrated axle tilting machine, including a lifting frame 1 and a lifting box 2. A lifting mechanism is provided between the lifting frame 1 and the lifting box 2. A first telescopic mechanism 3 is provided inside the lifting box 2. A toothed column 4 is provided between the output end of the first telescopic mechanism 3 and one side of the lifting box 2. An installation groove is opened on one side of the lifting box 2. A bearing seat 5 and a drive motor 6 are provided on the installation groove. A rotating disk 7 is provided on the bearing seat 5. The output end of the drive motor 6 is connected to the rotating disk 7. A support frame is provided on the rotating disk 7. The bottom end of the rotating disk 7 is provided with a toothed ring 8, and the toothed column 4 meshes against the toothed ring 8. A fixing plate 9 and a fixing frame 10 are provided on one side of the support frame. A second telescopic mechanism 11 is provided on the fixing frame 10, and a clamping plate 12 is provided on the second telescopic mechanism 11. Both the fixing plate 9 and the clamping plate 12 have clamping grooves. In this embodiment, the lifting frame 1 is fixed at a designated position, such as a wall or supporting component. The axle is supported by the clamping groove of the fixing plate 9. Then, the clamping plate 12 is moved linearly using the output end of the second telescopic mechanism 11 to clamp... The clamping groove of the clamping plate 12 abuts against the axle, thereby enabling the fixing plate 9 and the clamping plate 12 to hold the axle through the clamping groove. Then, by using the lifting mechanism, the lifting box 2 can be linearly lifted and lowered, ensuring that the axle will not hit the ground when it is flipped. By using the output end of the first telescopic mechanism 3 to linearly move the toothed column 4, the toothed column 4 leaves the toothed ring 8. Then, the output end of the drive motor 6 is controlled to rotate the rotating disk 7. The rotating disk 7 can be stably rotated by the bearing seat 5. The rotating disk 7 drives the support frame to rotate by the angle, thereby enabling the fixing plate 9 and the clamping plate 12 to hold the axle. 2. The axle is rotated by a certain angle, thereby flipping the axle. After flipping to a specified angle, the output end of the first telescopic mechanism 3 is controlled to move the toothed column 4 linearly. The toothed column 4 meshes with the toothed ring 8, thereby locking the rotating disk 7 and preventing angular deviation. This makes it easier for personnel to process the axle. Through automatic lifting, flipping, and automatic angle locking, the axle can be processed more effectively and is more convenient to use. When it is necessary to remove the axle, the output end of the second telescopic mechanism 11 is controlled to move the clamping plate 12 linearly, which makes it easy to remove the axle.

[0024] In this design, the lifting mechanism includes a lead screw 13 and a threaded hole. Mounting seats are provided between both ends of the lead screw 13 and one side of the lifting frame 1. Bearings are provided between the lead screw 13 and the mounting seats. A rotary motor 14 is provided between the lead screw 13 and one of the mounting seats. The threaded hole is opened on the lifting box 2, and the lead screw 13 passes through the threaded hole. A guide mechanism is provided between the lifting frame 1 and the lifting box 2. By controlling the output end of the rotary motor 14 to rotate the lead screw 13, the bearings between the lead screw 13 and the two mounting seats improve the rotational stability of the lead screw 13. By passing the lead screw 13 through the threaded hole in the lifting box 2, the lifting box 2 can move linearly on the lifting frame 1, thereby adjusting the height of the axle and facilitating the flipping of the axle.

[0025] In this solution, the guiding mechanism includes a guide groove 15 and a guide block 16. The guide groove 15 is opened on one side of the lifting frame 1, and the guide block 16 is located in the guide groove 15 and connected to the lifting box 2. When the lifting box 2 moves, it can drive the guide block 16 to move linearly. By having the guide block 16 located on the guide groove 15, the linear movement stability of the lifting box 2 can be improved.

[0026] In this solution, two guide mechanisms are provided and symmetrically arranged. The linear movement stability of the lifting box 2 can be further improved by using two symmetrically arranged guide mechanisms.

[0027] In this scheme, both the drive motor 6 and the rotary motor 14 are servo motors. Servo motors have the characteristic of high rotational accuracy, which can improve the rotational stability of the drive motor 6 and the rotary motor 14.

[0028] In this solution, both the first telescopic mechanism 3 and the second telescopic mechanism 11 are electric telescopic rods. Electric telescopic rods have the characteristic of high movement accuracy, which can improve the control accuracy during use.

[0029] In this solution, a rubber pad 17 is provided on the clamping groove, which can prevent the axle from being bumped or damaged when clamping the axle.

[0030] In this solution, mounting blocks 18 are provided at both ends of the lifting frame 1. Mounting holes are provided on the mounting blocks 18. Through the mounting holes provided on the mounting blocks 18, it is convenient for personnel to use bolts and other parts to assemble it in the designated position, which facilitates the assembly and installation of the lifting frame 1.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-functional integrated axle tilting machine, comprising a lifting frame (1) and a lifting box (2), wherein a lifting mechanism is provided between the lifting frame (1) and the lifting box (2), characterized in that, The lifting box (2) is provided with a first telescopic mechanism (3) inside. A toothed column (4) is provided between the output end of the first telescopic mechanism (3) and one side of the lifting box (2). An installation groove is provided on one side of the lifting box (2). A bearing seat (5) and a drive motor (6) are provided on the installation groove. A rotating disk (7) is provided on the bearing seat (5). The output end of the drive motor (6) is connected to the rotating disk (7). A support frame is provided on the rotating disk (7). A toothed ring (8) is provided at the bottom end of the rotating disk (7). The toothed column (4) meshes with the toothed ring (8). A fixing plate (9) and a fixing frame (10) are provided on one side of the support frame. A second telescopic mechanism (11) is provided on the fixing frame (10). A clamping plate (12) is provided on the second telescopic mechanism (11). A clamping groove is provided on both the fixing plate (9) and the clamping plate (12).

2. The multi-functional integrated axle tilting machine according to claim 1, characterized in that, The lifting mechanism includes a lead screw (13) and a threaded hole. The two ends of the lead screw (13) are provided with mounting seats between them and one side of the lifting frame (1). A bearing is provided between the lead screw (13) and the mounting seat. A rotating motor (14) is provided between the lead screw (13) and one of the mounting seats. The threaded hole is opened on the lifting box (2). The lead screw (13) passes through the threaded hole. A guide mechanism is provided between the lifting frame (1) and the lifting box (2).

3. The multi-functional integrated axle tilting machine according to claim 2, characterized in that, The guiding mechanism includes a guide groove (15) and a guide block (16). The guide groove (15) is opened on one side of the lifting frame (1), and the guide block (16) is located in the guide groove (15) and connected to the lifting box (2).

4. The multi-functional integrated axle tilting machine according to claim 3, characterized in that, The guide mechanism has two parts, which are arranged symmetrically.

5. The multi-functional integrated axle tilting machine according to claim 4, characterized in that, Both the drive motor (6) and the rotating motor (14) are servo motors.

6. The multi-functional integrated axle tilting machine according to claim 5, characterized in that, Both the first telescopic mechanism (3) and the second telescopic mechanism (11) are electric telescopic rods.

7. The multi-functional integrated axle tilting machine according to claim 6, characterized in that, A rubber pad (17) is provided on the clamping groove.

8. The multifunctional integrated axle tilting machine according to claim 7, characterized in that, The lifting frame (1) has mounting blocks (18) at both ends on both sides, and mounting holes are provided on the mounting blocks (18).

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