Welding experiment device

Abstract

The utility model discloses a device for a welding experiment. The device comprises a device shell, a protection mechanism is arranged on the device shell, a filtering mechanism is arranged at the top of the device shell, a fixing shell is fixedly connected to the inner wall of the device shell, and blocking nets are detachably connected to the two ends of the fixing shell through bolts. According to the welding experiment device provided by the utility model, the protection plate covers the device shell, so that the harm of high temperature and sparks generated during welding to an operator and surrounding environments and crowds can be reduced, the protection effect is improved, the operator can directly observe the welding condition through the protection plate, and the welding experiment is more convenient. And the protection plates can reduce harm to eyes of an operator caused by strong light and ultraviolet rays generated in the welding process, the practicability of the device is improved, the operator can stretch the two hands into the two protection gloves to conduct manual welding operation, and then damage to the hands of the operator caused by high temperature and sparks generated during welding is reduced.

Description

Technical Field

[0001] This utility model relates to the field of welding test platform technology, and in particular to a welding test device. Background Technology

[0002] Welding is a process that melts and joins the surfaces of metals or other materials together by heating, pressurizing, or a combination of both. During welding, welding rods, welding wires, or other welding materials are typically used to assist in joining the workpieces. Manual welding is a method where operators use hand tools and rely on their skill and experience to precisely control the heat source and welding materials to join metal parts. This method is generally suitable for locations with limited space and inconvenient equipment, or for special welding tasks requiring high precision and flexibility. Manual welding is widely used in repair, customization, and small-scale production due to its flexibility and adaptability.

[0003] For example, Chinese utility model patent (CN218284342U) discloses a multifunctional rotary welding test platform, which describes: "When it is necessary to adjust the left and right tilt angle of the welding test platform body, loosening the first threaded sleeve allows the welding test platform body to rotate, driving the support rod, bearing, and first rotating shaft to rotate along the first U-shaped plate, adjusting the left and right tilt angle. After adjustment, tightening the first threaded sleeve is sufficient. The operation is simple and the angle of the test platform can be easily adjusted." It also describes the technical problem: "When welding the bottom of a columnar workpiece, it is often necessary to manually adjust the position of the welding head to weld around the circumference of the columnar workpiece. This operation results in a poor visual effect of the weld, and the difficulty in adjusting the angle increases the welding difficulty when welding different sides of the workpiece."

[0004] In summary, existing technologies utilize the welding test platform itself to support the workpiece to be welded. However, this method presents the following technical problems: In actual manual welding, operators need to wear goggles and protective gloves to reduce the harm to their bodies from the high temperatures, sparks, and ultraviolet rays generated during welding. In frequent operations, protective equipment may be lost, resulting in economic losses. Therefore, this application proposes a welding test device to provide a new technical solution to address the technical problems mentioned in the aforementioned patent. Utility Model Content

[0005] Based on this, it is necessary to provide a welding experiment device to address the aforementioned technical problems. By covering the device's outer shell with a protective plate, the hazards caused by the high temperatures and sparks generated during welding to the operator, the surrounding environment, and people can be reduced, thus improving the protective effect. Furthermore, the operator can directly observe the welding process through the protective plate, and the protective plate can reduce the harm to the operator's eyes caused by the strong light and ultraviolet rays generated during the welding process, improving the device's practicality. The operator can insert both hands into two protective gloves to perform manual welding operations, thereby reducing the damage to the operator's hands caused by the high temperatures and sparks during welding. The two protective gloves can be stably installed on the rotating door through the limiting component, reducing the possibility of the retaining ring being lost during frequent operations. Moreover, the removal and installation of the protective gloves through the limiting component facilitates the operator's replacement of damaged protective gloves, improving the practicality of the device.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] A welding experiment apparatus for protection during manual welding.

[0008] The welding experiment apparatus specifically includes:

[0009] The device housing has a protective mechanism, a filter mechanism on the top of the housing, a fixed shell fixedly connected to the inner wall of the housing, and a baffle net detachably connected to both ends of the fixed shell by bolts. A fan is fixedly installed on the inner wall of the fixed shell.

[0010] The protection mechanism includes a rotating door, a protective plate, a protective component, and a limiting component. The rotating door is rotatably connected to the outer wall of the device housing. The protective plate is fixedly connected to the inner wall of the rotating door. Two protective components are provided inside the rotating door. Limiting components are respectively provided on the outer wall of the rotating door and on the upper and lower sides of the two protective components.

[0011] In a preferred embodiment of the welding experiment apparatus provided by this utility model, the protective component includes a connecting ring, the connecting ring is movably inserted into the inner wall of the rotating door, a retaining ring is fixedly connected to the end of the connecting ring near the outer shell of the apparatus, and a protective glove is fixedly connected to the end of the connecting ring away from the retaining ring.

[0012] In a preferred embodiment of the welding experimental apparatus provided by this utility model, the limiting component includes a limiting block. The limiting block is rotatably connected to the outer wall of the rotating door. A spring is fixedly connected to the inner wall of the limiting block. A sliding plate is fixedly connected to the outer wall of the spring. The sliding plate is slidably connected to the inner wall of the limiting block. An L-shaped locking rod is fixedly connected to the outer wall of the sliding plate. The L-shaped locking rod is slidably connected to the inner wall of the limiting block. The rotating door has a locking groove and a forward / backward groove that are adapted to the L-shaped locking rod. The locking groove and the forward / backward groove are connected.

[0013] As a preferred embodiment of the welding experiment device provided by this utility model, the filtering mechanism includes a support frame, a protective net, a filtering component, and a blocking component. The support frame is fixedly connected to the inner wall of the device shell. The upper and lower ends of the support frame are respectively detachably connected to the protective net by bolts. Two blocking components are provided on the support frame.

[0014] In a preferred embodiment of the welding experiment apparatus provided by this utility model, the filter assembly includes an activated carbon plate, the inner wall of the support frame is slidably connected to the activated carbon plate, and the inner wall of the support frame and below the activated carbon plate is slidably connected to a filter plate.

[0015] In a preferred embodiment of the welding experimental apparatus provided by this utility model, the blocking component includes a rotating shaft, the outer wall of the support frame is rotatably connected to the rotating shaft, the outer wall of the support frame is fixedly connected to a support cylinder, the rotating shaft is rotatably connected to the inner wall of the support cylinder, the outer wall of the rotating shaft is fixedly connected to a fixing block, a torsion spring is sleeved on the outside of the rotating shaft, the two ends of the torsion spring are respectively fixedly connected to the outer wall of the fixing block and the inner wall of the support cylinder, and the outer wall of the support frame is fixedly connected to a stop block adapted to the fixing block.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The welding experimental apparatus provided by this utility model reduces the harm to the operator, surrounding environment, and people caused by the high temperature and sparks generated during welding by covering the outer shell of the apparatus with a protective plate, thus improving the protection effect. Furthermore, the operator can directly observe the welding process through the protective plate, and the protective plate can reduce the harm to the operator's eyes caused by the strong light and ultraviolet rays generated during the welding process, thus improving the practicality of the apparatus. The operator can put both hands into two protective gloves to perform manual welding operations, thereby reducing the damage to the operator's hands caused by the high temperature and sparks of welding. The two protective gloves can be stably installed on the rotating door by the limiting component, reducing the possibility of the retaining ring being lost during frequent operations. In addition, the removal and installation of the protective gloves by the limiting component facilitates the replacement of damaged protective gloves by the operator, thus improving the practicality of the apparatus.

[0018] The welding experimental apparatus provided by this utility model uses a fan to draw outside air into the apparatus's outer shell. After welding, outside air is introduced to guide the welding fumes or harmful gases generated inside the apparatus to the support frame. The fumes and harmful gases undergo primary filtration through a protective mesh at the bottom, followed by secondary filtration through a filter plate, and then further filtration through an activated carbon plate. This reduces the risk of injury to the operator from welding fumes and harmful gases, improving welding safety. Furthermore, moving the fixing block removes it from obstructing the corresponding activated carbon plate or filter plate, allowing for easy removal and replacement. After replacement, releasing the fixing block allows it to engage with the corresponding stop block under the force of a torsion spring, thus blocking the activated carbon plate or filter plate. This simple operation facilitates subsequent replacement and cleaning of the activated carbon plate and filter plate, enhancing the apparatus's practicality. Attached Figure Description

[0019] To more clearly illustrate the solutions in this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 A schematic diagram of the overall structure of the welding experimental apparatus provided by this utility model;

[0021] Figure 2 A partial structural separation diagram of the welding experimental apparatus provided by this utility model;

[0022] Figure 3 A schematic diagram of the cutting and separation structure of the rotating door and the limiting block of the welding experimental device provided by this utility model;

[0023] Figure 4 The welding experimental apparatus provided by this utility model Figure 3 Enlarged view of A in the middle;

[0024] Figure 5 A schematic diagram showing the separation of the outer shell and the interior of the fixed shell, as well as some structural components, of the welding experimental apparatus provided by this utility model.

[0025] Figure 6 A schematic diagram of the explosion structure of the blocking component of the welding experiment device provided by this utility model.

[0026] The markings in the diagram are explained as follows:

[0027] 1. Device housing; 2. Protective mechanism; 3. Filtering mechanism; 4. Fixed housing; 5. Barrier net; 6. Fan; 7. Rotating door; 8. Protective plate; 9. Connecting ring; 10. Retaining ring; 11. Protective glove; 12. Limiting block; 13. Spring; 14. Sliding plate; 15. L-shaped locking rod; 16. Locking groove; 17. Infeed / retract groove; 18. Support frame; 19. Protective net; 20. Activated carbon plate; 21. Filter plate; 22. Rotating shaft; 23. Support cylinder; 24. Fixed block; 25. Torsion spring; 26. Stop block. Detailed Implementation

[0028] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0029] As described in the background art, in actual manual welding, operators need to wear goggles and protective gloves to reduce the harm to their bodies from the high temperature, sparks and ultraviolet rays generated during welding. However, in actual frequent operations, there may be cases where protective equipment is lost, resulting in certain economic losses.

[0030] To solve this technical problem, this utility model provides a welding experiment device that is applied to manual welding protection.

[0031] For details, please refer to Figures 1-5 The welding experimental apparatus specifically includes:

[0032] The device housing 1 has a protective mechanism 2 on it, a filter mechanism 3 on the top of it, a fixed shell 4 fixedly connected to the inner wall of it, and a baffle net 5 detachably connected to both ends of the fixed shell 4 by bolts. A fan 6 is fixedly installed on the inner wall of the fixed shell 4.

[0033] The protective mechanism 2 includes a rotating door 7, a protective plate 8, protective components, and limiting components. The rotating door 7 is rotatably connected to the outer wall of the device housing 1. The protective plate 8 is fixedly connected to the inner wall of the rotating door 7. Two protective components are provided inside the rotating door 7. Limiting components are provided on the outer wall of the rotating door 7 and on the upper and lower sides of the two protective components respectively. The material of the protective plate 8 is the same as the material of the goggles used for welding.

[0034] The welding experimental apparatus provided by this utility model reduces the harm to the operator, the surrounding environment, and people caused by the high temperature and sparks generated during welding by covering the outer shell 1 of the apparatus with a protective plate 8, thus improving the protection effect. In addition, the operator can directly observe the welding process through the protective plate 8, and the protective plate 8 can reduce the harm to the operator's eyes caused by the strong light and ultraviolet rays generated during the welding process, thus improving the practicality of the apparatus. The operator can put both hands into the two retaining rings 10 respectively to perform manual welding operations, thereby reducing the damage to the operator's hands caused by the high temperature and sparks of welding. The two retaining rings 10 can be stably installed on the rotating door 7 by the limiting component, reducing the possibility of the protective gloves 11 being lost during frequent operations. Furthermore, the removal and installation of the protective gloves 11 by the limiting component facilitates the operator's replacement of damaged protective gloves 11, thus improving the practicality of the apparatus.

[0035] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0036] Example 1:

[0037] Please refer to Figures 2-4 A welding experiment apparatus, comprising:

[0038] The protective component includes a connecting ring 9, which is movably inserted into the inner wall of the rotating door 7. A retaining ring 10 is fixedly connected to one end of the connecting ring 9 near the outer casing 1 of the device, and a protective glove 11 is fixedly connected to the other end of the connecting ring 9 away from the retaining ring 10. The protective component can protect the operator's hands and reduce the damage to the patient's hands caused by high temperature and sparks during the welding process.

[0039] The limiting component includes a limiting block 12. The limiting block 12 is rotatably connected to the outer wall of the rotating door 7. A spring 13 is fixedly connected to the inner wall of the limiting block 12. A sliding plate 14 is fixedly connected to the outer wall of the spring 13. The sliding plate 14 is slidably connected to the inner wall of the limiting block 12. An L-shaped locking rod 15 is fixedly connected to the outer wall of the sliding plate 14. The L-shaped locking rod 15 is slidably connected to the inner wall of the limiting block 12. The rotating door 7 has a slot 16 and a forward / backward groove 17 that are adapted to the L-shaped locking rod 15. The slot 16 and the forward / backward groove 17 are connected. The limiting component can limit and release the protection component, which facilitates the operator to install and remove the protection component and replace it.

[0040] With the above structural design, when welding is required, the operator places the welding machine and related components along with the workpiece to be welded into the device housing 1. Then, the protective plate 8 is placed over the device housing 1. The operator's gaze then passes through the protective plate 8 to see the welding-related structures, and their hand, through the protective glove 11 and connecting ring 9, is inserted into the retaining ring 10. Welding can then be performed through the two retaining rings 10. When a damaged retaining ring 10 needs to be replaced, the two corresponding sliding plates 14 are pressed towards the center, causing the two corresponding L-shaped locking rods 15 to move closer together, allowing the L-shaped locking rods 15 to enter the infeed / outfeed groove 17. During this process, the spring 13 deforms, and the rotatable limiting block 12 allows the L-shaped locking rods 15 to slide within the infeed / outfeed groove 17 and eventually leave it. The two sliding plates 14 can then be released, allowing the sliding plates 14 to move under the elastic force of the corresponding spring 13. By resetting the L-shaped locking rod 15 and rotating the four limiting blocks 12 one by one, the restriction on the two protective gloves 11 can be released. Then, the two protective gloves 11 can be pulled, so that the two protective gloves 11 drive the two retaining rings 10 through the rotating door 7 via the corresponding connecting rings 9, and then separate from the rotating door 7. Then, the new protective gloves 11 can be passed through the rotating door 7, and the corresponding retaining rings 10 on them are pressed tightly against the outer wall of the rotating door 7. Then, the two sliding plates 14 are pressed towards the center, so that the two L-shaped locking rods 15 are aligned with the positions of the corresponding inlet and outlet slots 17. Then, the limiting blocks 12 are attached to the outside of the rotating door 7, so that the L-shaped locking rods 15 are inserted into the inlet and outlet slots 17. Then, the two sliding plates 14 are released, so that the two L-shaped locking rods 15 are inserted into the locking slots 16 under the elastic force of the corresponding springs 13. The limiting blocks 12 are closed and restricted to the outside of the rotating door 7 one by one, and the installation of the two protective gloves 11 is completed.

[0041] Example 2:

[0042] The welding experimental apparatus provided in Example 1 has been further optimized, specifically, as follows: Figures 5-6 As shown, the filter mechanism 3 includes a support frame 18, a protective net 19, a filter assembly, and a blocking assembly. The support frame 18 is fixedly connected to the inner wall of the device housing 1. The upper and lower ends of the support frame 18 are respectively detachably connected to the protective net 19 by bolts. Two blocking assemblies are provided on the support frame 18. The lower protective net 19 can reduce the blockage of the filter plate 21 by larger particles in the welding fumes. The upper protective net 19 can reduce the damage to the activated carbon plate 20 caused by objects falling from above the device and hitting the support frame 18.

[0043] The filter assembly includes an activated carbon plate 20, which is slidably connected to the inner wall of the support frame 18. A filter plate 21 is slidably connected to the inner wall of the support frame 18 and below the activated carbon plate 20. The activated carbon plate 20 can filter harmful substances in the air, and the filter plate 21 is equipped with a HEPA filter, which can block and filter smaller impurity particles.

[0044] The blocking assembly includes a rotating shaft 22, which is rotatably connected to the outer wall of the support frame 18. A support cylinder 23 is fixedly connected to the outer wall of the support frame 18. The rotating shaft 22 is rotatably connected to the inner wall of the support cylinder 23. A fixing block 24 is fixedly connected to the outer wall of the rotating shaft 22. A torsion spring 25 is sleeved on the outside of the rotating shaft 22. The two ends of the torsion spring 25 are fixedly connected to the outer wall of the fixing block 24 and the inner wall of the support cylinder 23, respectively. A stop block 26 that matches the fixing block 24 is fixedly connected to the outer wall of the support frame 18. The blocking assembly can block or release the activated carbon plate 20 or filter plate 21, which facilitates the subsequent replacement of the activated carbon plate 20 or filter plate 21 by the operator.

[0045] Through the above structural design, when welding is performed inside the outer casing 1, the fan 6 can be controlled to slowly draw outside air into the outer casing 1, carrying smoke and harmful gases from inside the casing 1 towards the support frame 18. The smoke and harmful gases are filtered once by the bottom protective net 19, then filtered a second time by the filter plate 21, and finally filtered by the activated carbon plate 20. When the activated carbon plate 20 or the filter plate 21 needs to be replaced, the fixing block 24 can be moved so that it no longer obstructs the corresponding activated carbon plate 20 or filter plate 21. The rotation of the fixing block 24 drives the corresponding rotating shaft 22 to rotate, causing the corresponding torsion spring 25 to deform. After the obstruction of the activated carbon plate 20 or the filter plate 21 is released, the activated carbon plate 20 or the filter plate 21 can be disassembled and replaced. After replacement, the fixing block 24 can be released, and under the action of the torsion spring 25, the fixing block 24 can be locked into the corresponding stop block 26, thus blocking and restricting the activated carbon plate 20 or the filter plate 21.

[0046] In this application, the fan 6 is electrically connected to the controller and the power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply ground is also common knowledge in the art. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

Claims

1. A device for welding experiments, comprising a device housing (1), characterized in that: The device shell (1) is provided with a protection mechanism (2), the top of the device shell (1) is provided with a filter mechanism (3), the inner wall of the device shell (1) is fixedly connected with a fixed shell (4), both ends of the fixed shell (4) are detachably connected with a blocking net (5) through bolts, and the inner wall of the fixed shell (4) is fixedly connected with a fan (6). The protection mechanism (2) comprises a rotating door (7), a protection plate (8), a protection assembly and a limiting assembly, the outer wall of the device shell (1) is rotatably connected with the rotating door (7), the inner wall of the rotating door (7) is fixedly connected with the protection plate (8), two protection assemblies are arranged in the rotating door (7), and limiting assemblies are arranged on the outer wall of the rotating door (7) and located on the upper and lower sides of the two protection assemblies.

2. The apparatus for welding experiments according to claim 1, characterized in that, The protection assembly comprises a connecting ring (9), the inner wall of the rotating door (7) is movably inserted with the connecting ring (9), one end of the connecting ring (9) close to the device shell (1) is fixedly connected with a blocking ring (10), and the other end of the connecting ring (9) away from the blocking ring (10) is fixedly connected with a protective glove (11).

3. The apparatus for welding experiments according to claim 1, characterized in that, The limiting assembly comprises a limiting block (12), the outer wall of the rotating door (7) is rotatably connected with the limiting block (12), the inner wall of the limiting block (12) is fixedly connected with a spring (13), the outer wall of the spring (13) is fixedly connected with a sliding plate (14), the sliding plate (14) is slidably connected to the inner wall of the limiting block (12), the outer wall of the sliding plate (14) is fixedly connected with an L-shaped clamping rod (15), the L-shaped clamping rod (15) is slidably connected to the inner wall of the limiting block (12), a clamping groove (16) and a retracting groove (17) are formed in the rotating door (7) and matched with the L-shaped clamping rod (15), and the clamping groove (16) and the retracting groove (17) are communicated.

4. The apparatus for welding experiments according to claim 1, characterized in that, The filter mechanism (3) comprises a supporting frame (18), a protective net (19), a filter assembly and a blocking assembly, the inner wall of the device shell (1) is fixedly connected with the supporting frame (18), the upper and lower ends of the supporting frame (18) are detachably connected with the protective net (19) through bolts, and the supporting frame (18) is provided with two blocking assemblies.

5. The apparatus for welding experiments according to claim 4, characterized in that, The filter assembly comprises an activated carbon plate (20), the inner wall of the supporting frame (18) is slidably connected with the activated carbon plate (20), and the inner wall of the supporting frame (18) and below the activated carbon plate (20) is slidably connected with a filter plate (21).

6. The apparatus for welding experiments according to claim 4, characterized in that, The blocking assembly comprises a rotating shaft (22), the outer wall of the supporting frame (18) is rotatably connected with the rotating shaft (22), the outer wall of the supporting frame (18) is fixedly connected with a supporting cylinder (23), the rotating shaft (22) is rotatably connected to the inner wall of the supporting cylinder (23), the outer wall of the rotating shaft (22) is fixedly connected with a fixed block (24), the outer wall of the rotating shaft (22) is sleeved with a torsional spring (25), the two ends of the torsional spring (25) are fixedly connected to the outer wall of the fixed block (24) and the inner wall of the supporting cylinder (23), and the outer wall of the supporting frame (18) is fixedly connected with a blocking block (26) matched with the fixed block (24).

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