Prefabricated plastic track coiled material cutting device
By designing an automated conveying, cutting, and unloading mechanism, the problem of frequent manual operation during the cutting of plastic track rolls was solved, achieving highly efficient automated operation.
Patent Information
- Application Number
- CN202422729063.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-09
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-11-09
AI Technical Summary
The current process of cutting plastic track rolls requires frequent manual operation, resulting in low work efficiency and making it impossible to achieve automatic feeding, cutting and unloading.
A prefabricated plastic track roll cutting device was designed, comprising a storage roller, an automatic conveying mechanism, a cutting mechanism, an automatic unloading mechanism, and a receiving box. Through the cooperation of a motor and a hydraulic cylinder, the automatic conveying, cutting, and unloading of the plastic roll are realized.
It has achieved automated feeding, cutting and unloading of plastic running track rolls, reducing manual operation and improving work efficiency.
Smart Images

Figure CN223790521U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic track roll cutting technology, and in particular to a prefabricated plastic track roll cutting device. Background Technology
[0002] The construction of synthetic running tracks requires a large amount of synthetic substrate. The synthetic substrate produced in factories is in rolls and needs to be cut into sections. Currently, cutting is mostly done manually using cutting tools, requiring continuous manual feeding of the substrate. After each cut, the cut substrate needs to be removed and stacked, which is quite cumbersome. Therefore, there is an urgent need to develop a prefabricated synthetic running track roll cutting device that automatically feeds, cuts, and unloads the substrate, reducing manual labor and increasing work efficiency. This device would overcome the shortcomings of current applications and meet current needs. Utility Model Content
[0003] The purpose of this invention is to provide a prefabricated plastic track roll cutting device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A prefabricated plastic running track roll cutting device includes a worktable, a storage roller, an automatic conveying mechanism, a cutting mechanism, an automatic unloading mechanism, a receiving box, and guide rollers. The storage roller is rotatably mounted on the worktable, and plastic roll material is wound on the storage roller. An automatic conveying mechanism is mounted on the worktable in front of the storage roller. A cutting mechanism is mounted on the worktable in front of the automatic conveying mechanism. An automatic unloading mechanism is mounted on the worktable in front of the cutting mechanism. A unloading trough is provided below the automatic unloading mechanism on the worktable, and the unloading trough is located below the ground. The automatic feeding mechanism includes a receiving box, an automatic feeding frame, a second motor, a turntable, a swing arm, a guide rod, a first pin, a second pin, a push plate, and a limiting plate. The mounting frame is fixed to the worktable. The second motor is fixed to the top of the mounting frame. The turntable is fixed to the output shaft of the second motor. The upper end of the swing arm is rotatably connected to the turntable through the first pin. The lower end of the swing arm is rotatably connected to the guide rod through the second pin. The guide rod passes through the limiting plate and is slidably connected to the limiting plate. The limiting plate is fixed inside the mounting frame. A push plate is fixed to the bottom of the guide rod.
[0006] Preferably, the automatic conveying mechanism includes a support, transmission rollers, gears, and a first motor. The support is fixedly installed on the workbench, and two transmission rollers are rotatably connected inside the support. Each transmission roller is fixed with a gear, and the two gears mesh with each other. The first motor is fixed on the support, and the output shaft of the first motor is fixed to one of the transmission rollers.
[0007] Preferably, the gap between the two drive rollers is less than the thickness of the plastic roll.
[0008] Preferably, the cutting mechanism includes a support frame, a hydraulic cylinder, and a cutting tool. The support frame is fixed on the worktable, and the hydraulic cylinder is fixed on the support frame. The telescopic end of the hydraulic cylinder is fixed to the cutting tool.
[0009] Preferably, the worktable is rotatably connected to multiple guide rollers.
[0010] The beneficial effects of this utility model are as follows: In use, the prefabricated plastic track roll cutting device passes the plastic roll between two drive rollers, then through the underside of the guide rollers. A first motor drives the two drive rollers to rotate, which in turn moves the plastic roll forward, allowing it to pass under the cutting mechanism. A hydraulic cylinder drives the cutting blade to move up and down, cutting the plastic roll. A second motor drives a turntable to rotate, which in turn moves a swing arm, causing the guide rod and push plate to move up and down. The push plate then presses the cut plastic roll downwards through the feeding trough into the collection box, where it is collected. An automatic conveying mechanism then transports the plastic roll forward again, where the cutting mechanism cuts it again, and the automatic feeding mechanism presses it out again. This process repeats automatically, performing the feeding, cutting, and feeding operations. In summary, this utility model automates feeding, cutting, and feeding, reducing manual operation and increasing work efficiency. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 .
[0012] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 .
[0013] Figure 3 This is a schematic diagram of the usage state of this utility model.
[0014] Figure 4 This is a partial structural diagram of the present invention. Figure 1 .
[0015] Figure 5 This is a partial structural diagram of the present invention. Figure 2 .
[0016] Figure 6 This is a partial structural diagram of the present invention. Figure 3 .
[0017] Legend:
[0018] 1. Workbench; 101. Feed chute; 2. Storage roller; 201. Plastic roll; 3. Automatic conveying mechanism; 301. Support frame; 302. Transmission roller; 303. Gear; 304. First motor; 4. Cutting mechanism; 401. Support frame; 402. Hydraulic cylinder; 403. Cutting tool; 5. Automatic feeding mechanism; 501. Mounting frame; 502. Second motor; 503. Turntable; 504. Swing arm; 505. Guide rod; 506. First pin; 507. Second pin; 508. Push plate; 509. Limiting plate; 6. Receiving box; 7. Guide roller. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0020] Specific implementation examples are given below.
[0021] See Figures 1-6In this embodiment of the present invention, a prefabricated plastic track roll cutting device includes a workbench 1, a storage roller 2, an automatic conveying mechanism 3, a cutting mechanism 4, an automatic unloading mechanism 5, a receiving box 6, and guide rollers 7. The storage roller 2 is rotatably mounted on the workbench 1, and plastic roll 201 is wound on the storage roller 2. The automatic conveying mechanism 3 is mounted on the front side of the storage roller 2 on the workbench 1. The cutting mechanism 4 is mounted on the front side of the automatic conveying mechanism 3 on the workbench 1. The automatic unloading mechanism 5 is mounted on the front side of the cutting mechanism 4 on the workbench 1. A feeding trough 101 is provided below the automatic unloading mechanism 5 on the workbench 1. A receiving box 6 is placed on the ground below the feeding trough 101. Multiple [unclear - possibly referring to a specific type of equipment] are rotatably connected to the workbench 1. In use, the guide roller 7 guides the plastic roll 201 through the automatic conveying mechanism 3, then through the underside of the guide roller 7. The automatic conveying mechanism 3 then moves the plastic roll 201 forward, bringing it below the cutting mechanism 4. The cutting mechanism 4 then cuts the plastic roll 201, and the automatic unloading mechanism 5 presses the cut plastic roll 201 downwards, causing it to be deformed and fall through the unloading chute 101 into the receiving box 6 for collection. The automatic conveying mechanism 3 then moves the plastic roll 201 forward again, the cutting mechanism 4 cuts it again, and the automatic unloading mechanism 5 presses it down again. This process is repeated automatically, performing the feeding, cutting, and unloading operations.
[0022] The automatic conveying mechanism 3 includes: a support 301, transmission rollers 302, gears 303, and a first motor 304. The support 301 is fixedly mounted on the workbench 1. Two transmission rollers 302 are rotatably connected inside the support 301. Each transmission roller 302 has a gear 303 fixed on it, and the two gears 303 mesh with each other. The first motor 304 is fixed to the support 301, and the output shaft of the first motor 304 is fixed to one of the transmission rollers 302. The two transmission rollers 302... The gap between the two drive rollers 302 is smaller than the thickness of the plastic roll 201 so that the plastic roll 201 is squeezed when it passes between the two drive rollers 302, thereby making the contact between the drive rollers 302 and the plastic roll 201 closer, so that the plastic roll 201 can be moved when the drive rollers 302 rotate. In use, the plastic roll 201 is passed between the two drive rollers 302, and then the first motor 304 drives the two drive rollers 302 to rotate, and the rotation of the drive rollers 302 drives the plastic roll 201 to move forward.
[0023] The cutting mechanism 4 includes a support frame 401, a hydraulic cylinder 402, and a cutting tool 403. The support frame 401 is fixed on the workbench 1. The hydraulic cylinder 402 is fixed on the support frame 401. The telescopic end of the hydraulic cylinder 402 is fixed to the cutting tool 403. In use, the hydraulic cylinder 402 drives the cutting tool 403 to move up and down, and the cutting tool 403 cuts the plastic roll 201.
[0024] The automatic feeding mechanism 5 includes: a mounting frame 501, a second motor 502, a turntable 503, a swing arm 504, a guide rod 505, a first pin 506, a second pin 507, a push plate 508, and a limiting plate 509. The mounting frame 501 is fixed to the workbench 1. The second motor 502 is fixed to the top of the mounting frame 501. The turntable 503 is fixed to the output shaft of the second motor 502. The upper end of the swing arm 504 is rotatably connected to the turntable 503 through the first pin 506. The lower end of rod 504 is rotatably connected to guide rod 505 via second pin 507. Guide rod 505 passes through limiting plate 509 and is slidably connected to limiting plate 509. Limiting plate 509 is fixed inside mounting bracket 501. Push plate 508 is fixed at the bottom of guide rod 505. In use, turntable 503 is rotated by second motor 502. Rotation of turntable 503 causes swing rod 504 to swing. Swing rod 504 causes guide rod 505 and push plate 508 to move up and down.
[0025] Working principle: In use, the prefabricated plastic track roll cutting device involves passing the plastic roll 201 between two drive rollers 302, then passing it under the guide roller 7. The first motor 304 drives the two drive rollers 302 to rotate, which in turn moves the plastic roll 201 forward, allowing it to pass under the cutting mechanism 4. The hydraulic cylinder 402 drives the cutting blade 403 to move up and down, cutting the plastic roll 201. The second motor 502 drives the turntable 503 to rotate. The rotation of the turntable 503 drives the swing arm 504 to swing. The swing arm 504 drives the guide rod 505 and the push plate 508 to move up and down. The push plate 508 moves down and squeezes the cut plastic roll 201 downward through the feeding trough 101 and into the receiving box 6 to be collected. Then, the automatic conveying mechanism 3 conveys the plastic roll 201 forward. The cutting mechanism 4 cuts it again, and the automatic feeding mechanism 5 squeezes it out again. This process is repeated to automatically perform the feeding, cutting and feeding operations.
[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A prefabricated plastic running track roll cutting device, characterized in that, The system includes a workbench (1), a storage roller (2), an automatic conveying mechanism (3), a cutting mechanism (4), an automatic unloading mechanism (5), a receiving box (6), and guide rollers (7). The storage roller (2) is rotatably mounted on the workbench (1), and plastic rolls (201) are wound on the storage roller (2). An automatic conveying mechanism (3) is mounted on the front side of the storage roller (2) on the workbench (1). A cutting mechanism (4) is mounted on the front side of the automatic conveying mechanism (3) on the workbench (1). An automatic unloading mechanism (5) is mounted on the front side of the cutting mechanism (4) on the workbench (1). A feeding trough (101) is provided below the automatic unloading mechanism (5) on the workbench (1). A receiving box (6) is placed on the ground below the feeding trough (101). The automatic unloading mechanism (5) includes: a mounting frame (501), a second motor (502), and a rotating... The assembly includes a disc (503), a swing arm (504), a guide rod (505), a first pin (506), a second pin (507), a push plate (508), and a limiting plate (509). The mounting bracket (501) is fixed on the workbench (1). A second motor (502) is fixed to the top of the mounting bracket (501). A turntable (503) is fixed to the output shaft of the second motor (502). The upper end of the swing arm (504) is connected to the workbench (1). The first pin (506) is rotatably connected to the turntable (503). The lower end of the swing rod (504) is rotatably connected to the guide rod (505) through the second pin (507). The guide rod (505) passes through the limiting plate (509). The guide rod (505) is slidably connected to the limiting plate (509). The limiting plate (509) is fixed in the mounting frame (501). A push plate (508) is fixed at the bottom of the guide rod (505).
2. The prefabricated plastic track roll cutting device according to claim 1, characterized in that, The automatic conveying mechanism (3) includes: a bracket (301), a transmission roller (302), a gear (303), and a first motor (304). The bracket (301) is fixedly installed on the workbench (1). Two transmission rollers (302) are rotatably connected inside the bracket (301). Each transmission roller (302) is fixed with a gear (303). The two gears (303) mesh with each other. The first motor (304) is fixed on the bracket (301). The output shaft of the first motor (304) is fixed to one of the transmission rollers (302).
3. The prefabricated plastic track roll cutting device according to claim 2, characterized in that, The gap between the two drive rollers (302) is less than the thickness of the plastic roll (201).
4. The prefabricated plastic track roll cutting device according to claim 1, characterized in that, The cutting mechanism (4) includes: a support frame (401), a hydraulic cylinder (402) and a cutting tool (403). The support frame (401) is fixed on the workbench (1). The hydraulic cylinder (402) is fixed on the support frame (401). The telescopic end of the hydraulic cylinder (402) is fixed to the cutting tool (403).
5. The prefabricated plastic track roll cutting device according to claim 1, characterized in that, Multiple guide rollers (7) are rotatably connected to the worktable (1).