Phenolic aldehyde plate precision cutting and forming integrated device

Abstract

The utility model relates to the technical field of phenolic aldehyde plate processing, and discloses a phenolic aldehyde plate precision cutting and forming integrated device which comprises an operation shell and a placing plate and further comprises a dust suction assembly fixed to the top of an inner cavity of the placing plate, the dust suction assembly comprises a dust suction machine, a conveying pipe and a dust suction shell, and one side of the top of the placing plate is fixedly connected with a dust collection box; the front end face of the dust collection box is connected with a cover plate through a hinge. The positioning plates are arranged on the two sides of the top of the operation shell, and a cutting mechanism is arranged on one side of each positioning plate. A dust collection assembly is arranged, dust generated in the phenolic aldehyde plate cutting process can be efficiently removed, the problem that dust is difficult to remove when traditional cutting equipment treats phenolic aldehyde plates is effectively solved, the situation that dust spreads all around is avoided through the design, it is guaranteed that the phenolic aldehyde plate machining process is conducted smoothly, and the machining efficiency is improved. The experience feeling of operators is greatly improved, and meanwhile, the possible negative influence of dust on the phenolic aldehyde plate processing efficiency and the product quality is also eliminated.

Description

Technical Field

[0001] This utility model relates to the field of phenolic board processing technology, specifically to an integrated device for precision cutting and forming of phenolic boards. Background Technology

[0002] Phenolic boards are typically made by combining phenolic resin with coatings such as wood, paper, cloth, and fibers. Phenolic resin is a thermosetting resin with excellent heat resistance, corrosion resistance, and strength; therefore, phenolic boards are often used in applications requiring high strength, high heat resistance, and fire resistance.

[0003] However, the current traditional phenolic board cutting methods are inadequate in dealing with the dust generated during the cutting process. This may not only affect the health of operators by inhaling the dust generated during the operation, but may also cause the dust to fly everywhere, seriously interfering with the processing flow of phenolic boards. In addition, this unfavorable working environment will also bring a bad operating experience to the operators, thus negatively impacting the processing efficiency and quality of phenolic boards. Utility Model Content

[0004] The purpose of this invention is to provide an integrated device for precision cutting and forming of phenolic boards, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated device for precision cutting and forming of phenolic boards, comprising an operating shell and a placement plate, and further comprising:

[0006] A dust collection assembly is fixed to the top of the inner cavity of the placement plate. The dust collection assembly includes a vacuum cleaner, a delivery pipe and a dust collection shell. A dust collection box is fixedly connected to one side of the top of the placement plate. A cover plate is connected to the front end of the dust collection box via a hinge.

[0007] Positioning plates are provided on both sides of the top of the operating housing. A cutting mechanism is provided on one side of the positioning plate. The cutting mechanism includes a drive motor, a first transmission rod, and a first transmission wheel.

[0008] A moving mechanism is provided at one end of the inner cavity of the operating housing. The moving mechanism includes a dual-axis motor, a first bevel gear rod, and a second bevel gear rod. Through holes are provided on both sides of the bottom of the operating housing.

[0009] The clamping components are disposed at both ends of the operating housing, and the clamping components include a clamping plate, a sliding sleeve, and a sliding rod;

[0010] Support legs are fixed to both sides of the bottom of the operating housing, and sliding grooves are provided at both ends of the top of the operating housing.

[0011] Preferably, the bottom of the vacuum cleaner is fixedly connected to the placement plate, the rear end face of the conveying pipe is connected to the vacuum cleaner flange, the top of the conveying pipe is connected to the vacuum cleaner housing flange, and the rear end face of the vacuum cleaner housing is fixedly connected to the operating housing.

[0012] Preferably, a discharge pipe is connected to a flange on one side of the vacuum cleaner, and one side of the discharge pipe is connected to the flange of the dust collection box.

[0013] Preferably, one side of the drive motor is fixedly connected to the positioning plate, one side of the first transmission rod is fixedly connected to the drive motor, the inner cavity of the first transmission wheel is welded and fixed to the first transmission rod, one side of the first transmission rod is fixedly connected to the positioning plate through a bearing, a gear belt is meshed with the surface of the first transmission wheel, a second transmission wheel is meshed with the bottom of the inner cavity of the gear belt, a second transmission rod is welded and fixed to the inner cavity of the second transmission wheel, and a cutting disc is fixedly connected to one side of the second transmission rod. The surface of the cutting disc contacts and cuts the phenolic board.

[0014] Preferably, the bottom of the dual-axis motor is fixedly connected to the inner cavity of the operating housing, one side of the first bevel gear rod is fixedly connected to the dual-axis motor, one side of the second bevel gear rod is meshed with the first bevel gear rod, and the surface of the second bevel gear rod is threaded with a threaded sleeve. The bottom of the threaded sleeve is welded to a fixed moving plate, and the bottom of the moving plate slides through the inner cavity of the through hole and is fixedly connected to the positioning plate.

[0015] Preferably, the bottom of both positioning plates is welded and fixed with sliders, and the surfaces of the sliders are slidably inserted into the inner cavity of the groove.

[0016] Preferably, the inner cavity of the card plate is fixedly connected to the sliding sleeve, and the surface of the sliding rod is slidably inserted into the inner cavity of the sliding sleeve.

[0017] Preferably, a spring is inserted into the surface of the slide rod, and one end of the spring is fixedly connected to the slide sleeve.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] The dust collection component of this invention can efficiently remove dust generated during the cutting of phenolic boards, effectively solving the problem of dust being difficult to remove when traditional cutting equipment processes phenolic boards. This design avoids dust spreading everywhere, ensuring the smooth progress of the phenolic board processing flow and greatly improving the operator's experience. At the same time, it also eliminates the potential negative impact of dust on the processing efficiency and product quality of phenolic boards. Attached Figure Description

[0020] Figure 1 A schematic diagram of the integrated device for precision cutting and forming of phenolic boards provided by this utility model;

[0021] Figure 2 This is a cross-sectional structural schematic diagram provided for this utility model;

[0022] Figure 3 A schematic diagram of the dust collection component structure provided by this utility model;

[0023] Figure 4 A schematic diagram of the cutting mechanism provided by this utility model;

[0024] Figure 5 A schematic diagram of the moving mechanism structure provided by this utility model;

[0025] Figure 6 A schematic diagram of the clamping assembly provided by this utility model.

[0026] In the diagram: 1. Operating housing; 2. Placement plate; 3. Dust collection assembly; 301. Vacuum cleaner; 302. Conveying pipe; 303. Dust collection housing; 304. Discharge pipe; 4. Dust collection box; 5. Positioning plate; 6. Cutting mechanism; 601. Drive motor; 602. First transmission rod; 603. First transmission wheel; 604. Gear belt; 605. Second transmission wheel; 606. Second transmission rod; 607. Cutting disc; 7. Moving mechanism; 701. Dual-axis motor; 702. First bevel gear rod; 703. Second bevel gear rod; 704. Threaded sleeve; 705. Moving plate; 8. Through hole; 9. Clamping assembly; 901. Clamping plate; 902. Sliding sleeve; 903. Sliding rod; 904. Spring; 10. Support leg; 11. Slide groove; 12. Sliding block; 13. Cover plate. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-6 As shown, an integrated device for precision cutting and forming of phenolic boards includes an operating shell 1 and a placement plate 2, and further includes:

[0029] A dust collection assembly 3 is fixed to the top of the inner cavity of the placement plate 2. The dust collection assembly 3 includes a vacuum cleaner 301, a delivery pipe 302 and a dust collection shell 303. A dust collection box 4 is fixedly connected to one side of the top of the placement plate 2. A cover plate 13 is connected to the front end of the dust collection box 4 via a hinge.

[0030] The bottom of the vacuum cleaner 301 is fixedly connected to the placement plate 2. The rear end face of the conveying pipe 302 is connected to the flange of the vacuum cleaner 301. The top of the conveying pipe 302 is connected to the flange of the dust collection shell 303. The rear end face of the dust collection shell 303 is fixedly connected to the operating shell 1. A discharge pipe 304 is connected to a flange on one side of the vacuum cleaner 301. One side of the discharge pipe 304 is connected to the flange of the dust collection box 4. When dust is generated during the cutting of phenolic boards and needs to be removed, the vacuum cleaner 301 is started first. The vacuum cleaner 301 uses its strong suction to suck the dust on the surface of the operating shell 1 into the inner cavity of the dust collection shell 303. Then the dust is guided through the dust collection shell 303 to the inner cavity of the conveying pipe 302 and continues to be transported along the conveying pipe 302 until it enters the inner cavity of the discharge pipe 304. Finally, the dust is smoothly transported through the discharge pipe 304 to the inner cavity of the dust collection box 4, so that the dust generated during the cutting of phenolic boards can be effectively removed.

[0031] Positioning plates 5 are located on both sides of the top of the operating housing 1. A cutting mechanism 6 is provided on one side of the positioning plate 5. The cutting mechanism 6 includes a drive motor 601, a first transmission rod 602 and a first transmission wheel 603.

[0032] One side of the drive motor 601 is fixedly connected to the positioning plate 5, and one side of the first transmission rod 602 is fixedly connected to the drive motor 601. The inner cavity of the first transmission wheel 603 is welded and fixed to the first transmission rod 602. One side of the first transmission rod 602 is fixedly connected to the positioning plate 5 via a bearing. A gear belt 604 is meshed with the surface of the first transmission wheel 603. A second transmission wheel 605 is meshed with the bottom of the inner cavity of the gear belt 604. A second transmission rod 606 is welded and fixed to the inner cavity of the second transmission wheel 605. A cutting disc 607 is fixedly connected to one side of the second transmission rod 606. The surface of the cutting disc 607 contacts the phenolic board and... Cutting: When cutting and shaping phenolic boards is required, the drive motor 601 is first started. The output shaft of the drive motor 601 then drives the first transmission rod 602 to rotate. As the first transmission rod 602 rotates, it drives the first transmission wheel 603 to rotate. During its rotation, the first transmission wheel 603 meshes with the gear belt 604 and drives it to rotate. The rotation of the gear belt 604 then causes the second transmission wheel 605, which meshes with it, to rotate. The rotation of the second transmission wheel 605 is further transmitted to the second transmission rod 606, causing it to rotate as well. Subsequently, the rotation of the second transmission rod 606 drives the cutting disc 607 to rotate. During the high-speed rotation of the cutting disc 607, it contacts both sides of the phenolic board and performs the cutting operation, thereby achieving the effective cutting and shaping of the phenolic board.

[0033] The moving mechanism 7 is located at one end of the inner cavity of the operating housing 1. The moving mechanism 7 includes a dual-axis motor 701, a first bevel gear rod 702 and a second bevel gear rod 703. Through holes 8 are provided on both sides of the bottom of the operating housing 1. Support legs 10 are fixed on both sides of the bottom of the operating housing 1. Slide grooves 11 are provided at both ends of the top of the operating housing 1.

[0034] The bottom of the dual-axis motor 701 is fixedly connected to the inner cavity of the operating housing 1. One side of the first bevel gear rod 702 is fixedly connected to the dual-axis motor 701, and one side of the second bevel gear rod 703 is meshed with the first bevel gear rod 702. A threaded sleeve 704 is threaded onto the surface of the second bevel gear rod 703. A moving plate 705 is welded and fixed to the bottom of the threaded sleeve 704. The bottom of the moving plate 705 slides through the inner cavity of the through hole 8 and is fixedly connected to the positioning plate 5. A slider 12 is welded and fixed to the bottom of both positioning plates 5. The surfaces of the sliders 12 are slidably inserted into the inner cavity of the groove 11. During the cutting of the phenolic board, if reciprocating movement is required to ensure the accuracy and efficiency of the cutting... When the cutting process is complete, the dual-axis motor 701 is started first. The output shaft of the dual-axis motor 701 then drives the first bevel gear rod 702 to start rotating. As the first bevel gear rod 702 rotates, it meshes with the second bevel gear rod 703 to rotate. The rotation of the second bevel gear rod 703 causes the thread sleeve 704 to move. The movement of the thread sleeve 704 drives the moving plate 705 connected to it to move in a limited position within the cavity of the through hole 8. As the moving plate 705 moves, it further drives the positioning plate 5 to move synchronously. The movement of the positioning plate 5 causes the slider 12 to move in an auxiliary position within the cavity of the slide groove 11. This design not only enhances the smoothness of movement but also improves the accuracy during the cutting process.

[0035] The clamping components 9 are located at both ends of the operating housing 1. The clamping components 9 include a clamping plate 901, a sliding sleeve 902, and a sliding rod 903.

[0036] The inner cavity of the clamping plate 901 is fixedly connected to the sliding sleeve 902. The surface of the sliding rod 903 is slidably inserted into the inner cavity of the sliding sleeve 902. A spring 904 is inserted into the surface of the sliding rod 903, and one end of the spring 904 is fixedly connected to the sliding sleeve 902. Before cutting the phenolic board, the phenolic board must first be placed securely on the surface of the operating shell 1. Then, the clamping plate 901 is pulled in the opposite direction. This action will cause the sliding sleeve 902 to move smoothly along the surface of the sliding rod 903. As the sliding sleeve 902 moves, it will further compress the spring 904. The spring 904 accumulates potential energy in this process. When the clamping plate 901 is pulled to the appropriate position, the spring 904 begins to rebound, using its accumulated potential energy to push the sliding sleeve 902 and the clamping plate 901 towards the phenolic board until the clamping plate 901 tightly clamps the phenolic board, achieving a stable fixing effect.

[0037] Working principle: First, the phenolic board needs to be securely placed on the surface of the operating shell 1. Then, pull the clamping plate 901 in the opposite direction. This action will cause the sliding sleeve 902 to move smoothly along the surface of the sliding rod 903. As the sliding sleeve 902 moves, it will further compress the spring 904, and the spring 904 will accumulate potential energy in the process. When the clamping plate 901 is pulled to the appropriate position, the spring 904 begins to rebound, using its accumulated potential energy to push the sliding sleeve 902 and the clamping plate 901 towards the phenolic board until the clamping plate 901 tightly clamps the phenolic board. Then, the drive motor 601 is started, and the output shaft of the drive motor 601 drives the first transmission rod 602 to start rotating. As the first transmission rod 602 rotates, it drives the first transmission wheel 603 to rotate. During the rotation, the first transmission wheel 603 meshes with the gear belt 604 and drives it to rotate. The rotation of the gear belt 604 causes the second transmission wheel 605, which meshes with it, to start rotating. The rotation of the second transmission wheel 605 is further transmitted to the second transmission rod 606, causing it to rotate. Subsequently, the rotation of the second transmission rod 606 drives the rotation of the cutting disc 607. During the high-speed rotation of the cutting disc 607, it contacts both sides of the phenolic board and performs cutting operations. If reciprocating movement is required to ensure cutting accuracy and efficiency, the dual-axis motor 701 is first started. The output shaft of the dual-axis motor 701 then drives the first bevel gear rod 702 to rotate. As the first bevel gear rod 702 rotates, it meshes with the second bevel gear rod 703, causing the second bevel gear rod 703 to rotate. The rotation of the second bevel gear rod 703 in turn causes the threaded sleeve 704 to move. The movement of the threaded sleeve 704 drives the connected moving plate 705 to move within the cavity of the through hole 8. As the moving plate 705 moves, it further drives the positioning plate 5. The positioning plate 5 moves synchronously, and the movement of the positioning plate 5 causes the slider 12 to move assistedly in the inner cavity of the slide groove 11. Finally, when dust is generated during the cutting of phenolic boards and needs to be removed, the vacuum cleaner 301 is started first. The vacuum cleaner 301 uses its strong suction to suck the dust on the surface of the operating shell 1 into the inner cavity of the suction shell 303. Then, the dust is guided through the suction shell 303 to the inner cavity of the conveying pipe 302 and continues to be transported along the conveying pipe 302 until it enters the inner cavity of the discharge pipe 304. Finally, the dust is smoothly transported through the discharge pipe 304 to the inner cavity of the dust collection box 4, so that the dust generated during the cutting of phenolic boards can be effectively removed.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A precision cutting and forming integrated device for phenolic boards, comprising an operating shell (1) and a placement plate (2), characterized in that, Also includes: A dust collection assembly (3) is fixed to the top of the inner cavity of the placement plate (2). The dust collection assembly (3) includes a vacuum cleaner (301), a conveying pipe (302) and a dust collection shell (303). A dust collection box (4) is fixedly connected to one side of the top of the placement plate (2). A cover plate (13) is connected to the front end of the dust collection box (4) through a hinge. Positioning plates (5) are provided on both sides of the top of the operating shell (1). A cutting mechanism (6) is provided on one side of the positioning plate (5). The cutting mechanism (6) includes a drive motor (601), a first transmission rod (602) and a first transmission wheel (603). The moving mechanism (7) is located at one end of the inner cavity of the operating housing (1). The moving mechanism (7) includes a dual-axis motor (701), a first bevel gear rod (702), and a second bevel gear rod (703). Through holes (8) are provided on both sides of the bottom of the operating housing (1). The clamping components (9) are provided at both ends of the operating housing (1). The clamping components (9) include a clamping plate (901), a sliding sleeve (902), and a sliding rod (903). Support legs (10) are fixed to the bottom sides of the operating housing (1), and sliding grooves (11) are provided at both ends of the top of the operating housing (1).

2. The integrated device for precision cutting and forming of phenolic boards according to claim 1, characterized in that: The bottom of the vacuum cleaner (301) is fixedly connected to the placement plate (2), the rear end face of the conveying pipe (302) is connected to the flange of the vacuum cleaner (301), the top of the conveying pipe (302) is connected to the flange of the dust collection shell (303), and the rear end face of the dust collection shell (303) is fixedly connected to the operating shell (1).

3. The integrated device for precision cutting and forming of phenolic boards according to claim 2, characterized in that: The vacuum cleaner (301) has a flange on one side connected to a discharge pipe (304), and one side of the discharge pipe (304) is connected to the flange of the dust collection box (4).

4. The integrated device for precision cutting and forming of phenolic boards according to claim 1, characterized in that: One side of the drive motor (601) is fixedly connected to the positioning plate (5), one side of the first transmission rod (602) is fixedly connected to the drive motor (601), the inner cavity of the first transmission wheel (603) is welded and fixed to the first transmission rod (602), one side of the first transmission rod (602) is fixedly connected to the positioning plate (5) through a bearing, the surface of the first transmission wheel (603) is meshed with a gear belt (604), the bottom of the inner cavity of the gear belt (604) is meshed with a second transmission wheel (605), the inner cavity of the second transmission wheel (605) is welded and fixedly connected to a second transmission rod (606), one side of the second transmission rod (606) is fixedly connected to a cutting disc (607), the surface of the cutting disc (607) contacts and cuts the phenolic board.

5. The integrated device for precision cutting and forming of phenolic boards according to claim 1, characterized in that: The bottom of the dual-axis motor (701) is fixedly connected to the inner cavity of the operating housing (1). One side of the first bevel gear rod (702) is fixedly connected to the dual-axis motor (701). One side of the second bevel gear rod (703) is meshed with the first bevel gear rod (702). The surface of the second bevel gear rod (703) is threaded with a threaded sleeve (704). The bottom of the threaded sleeve (704) is welded to a fixed moving plate (705). The bottom of the moving plate (705) slides through the inner cavity of the through hole (8) and is fixedly connected to the positioning plate (5).

6. The integrated device for precision cutting and forming of phenolic boards according to claim 1, characterized in that: Both positioning plates (5) have sliders (12) welded and fixed to their bottoms, and the surfaces of the sliders (12) are slidably inserted into the inner cavity of the groove (11).

7. The integrated device for precision cutting and forming of phenolic boards according to claim 1, characterized in that: The inner cavity of the card plate (901) is fixedly connected to the sliding sleeve (902), and the surface of the sliding rod (903) is slidably inserted into the inner cavity of the sliding sleeve (902).

8. The integrated device for precision cutting and forming of phenolic boards according to claim 7, characterized in that: A spring (904) is inserted into the surface of the slide rod (903), and one end of the spring (904) is fixedly connected to the slide sleeve (902).

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