Particle destaticizing oven for EPP (Expanded Polypropylene) material processing
By using a multi-level panel structure and an adjustable tilt angle tiered panel design, the slow and uneven drying rate of EPP particle electrostatic eliminator ovens has been solved, achieving a fast and uniform drying process and reducing energy consumption and operational difficulty.
Patent Information
- Application Number
- CN202422535724.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In existing technologies, EPP particle electrostatic drying ovens suffer from slow drying rates and uneven drying, leading to increased energy consumption and working time.
It adopts a multi-level panel structure and an adjustable tilt angle graded panel design. Combined with heating components and fans, the lifting rod and lifting shaft work together to achieve material flipping and multi-directional angle deflection, increasing the contact area, improving drying efficiency and removing static electricity.
It achieves a fast and uniform drying process, reduces energy consumption and operational difficulty, and saves labor costs and manufacturing time.
Smart Images

Figure CN223790806U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of static electricity removal oven, specifically relates to a particle static electricity removal oven for EPP material processing. BACKGROUND
[0002] In the processing of EPP particles, due to friction, contact and other reasons, static electricity is easily accumulated on the surface of the particles. These static electricity not only affects the processing performance of the particles, but also may cause problems in the subsequent production process, such as adhesion between particles, dust explosion and other safety hazards.
[0003] In the process of removing static electricity from EPP particles, the method of spraying diluted surfactant and dehumidifying is usually used to uniformly coat a layer of surfactant on the outside of EPP particles. This layer of surfactant can adsorb a layer of water film on the surface of EPP particles, thereby minimizing the static deposition on the surface of EPP particles. After spraying the surfactant, the excess water needs to be removed. The traditional static electricity removal oven may have the problems of slow drying rate and uneven drying, which may require long-time use of the oven, resulting in increased energy consumption and working time.
[0004] Therefore, it is necessary to invent a particle static electricity removal oven for EPP material processing to solve the above problems. SUMMARY
[0005] To solve the problems of the prior art, the purpose of the utility model is to provide a particle static electricity removal oven for EPP material processing, which solves the problems of slow drying rate and uneven drying of the traditional static electricity removal oven in actual use, resulting in long-time use of the oven, increased energy consumption and working time.
[0006] In order to achieve the above-mentioned target, the utility model adopts the following technical scheme:
[0007] A particle static electricity removal oven for EPP material processing, comprising an oven body with a hollow interior, an inlet and a plurality of outlets, a rotatable rotating shaft is installed at the bottom of the interior of the oven body, a lifting shaft that can slide along the longitudinal direction is sleeved on the outer wall of the rotating shaft, a plurality of rotating shaft sleeves are sleeved on the outer side of the lifting shaft, a plurality of step panels that can rotate synchronously with the rotating shaft are arranged on the outer side of the rotating shaft sleeves, the step panels are sequentially provided with filter holes with decreasing diameters from high to low, a heating assembly that can heat the upper surfaces of the plurality of step panels at the same time is arranged in the interior of the oven body, a lifting rod that can slide along the longitudinal direction for controlling the lifting of the step panels is arranged on the side of the interior of the oven body away from the outlets, a gas conveying pipeline for conveying gas is arranged in the interior of the lifting rod.
[0008] As one preferred scheme of the utility model, the outer side wall of the rotating shaft is provided with a plurality of limiting grooves for guiding the lifting shaft, the lifting shaft can slide longitudinally along the limiting groove, the bottom end of the lifting shaft located inside the oven body is provided with a synchronous lifting plate, the outer side of the synchronous lifting plate is sleeved with a positioning ring, and the bottom end of the positioning ring is provided with a plurality of third telescopic components.
[0009] As one preferred scheme of the utility model, the outer contour of the rotating shaft sleeve is arranged in an arc shape, the center position of the grading panel is provided with a rotating connecting block, and the inner surface of the rotating connecting block is matched with the outer contour of the rotating shaft sleeve; when one end of the lifting rod drives the grading panel to lift, the rotating connecting block rotates around the rotating shaft sleeve, so that the side of the grading panel facing the discharge port descends.
[0010] As one preferred scheme of the utility model, the inside of the oven body is provided with an adjusting groove for the lifting rod to slide longitudinally, one side of the lifting rod facing the grading panel is provided with a positioning block, the tail end of the positioning block is hinged with a rotating sliding block, the bottom end of the grading panel is provided with an annular guide groove, the top end of the rotating sliding block is located inside the annular guide groove, the top end height of the positioning block is higher than the top end height of the grading panel, and the top end of the positioning block is arranged in an inclined manner.
[0011] As one preferred scheme of the utility model, the discharge port comprises a discharging plate for limiting the inclination angle of the grading panel, one end of the discharging plate extends to the inside of the oven body, the top end of the discharging plate is provided with a baffle that can slide longitudinally, and one side of the baffle is provided with a first telescopic component for driving the baffle to lift.
[0012] As one preferred scheme of the utility model, the bottom end of the rotating connecting block is provided with a rod two, the outer side wall of the lifting shaft is provided with an emptying groove, and one side of the rotating shaft facing the emptying groove is provided with a rod one for driving the rod two to rotate.
[0013] As one preferred scheme of the utility model, the grading panel located at the bottom end inside the oven body is not provided with a filter hole, the bottom end inside the oven body is provided with a second telescopic component for controlling the lifting rod to lift, one side of the second telescopic component is provided with a fan, the air outlet of the fan is connected with a gas conveying pipeline, the air inlet of the fan extends to the outside of the oven body, the outer side of the heating assembly inside the oven body is provided with a lamp sleeve, and the inner surface of the oven body and the outer surface of the lamp sleeve are both provided with a groove for the grading panel to rotate and swing.
[0014] In the above technical scheme, the utility model provides the following technical effects and advantages:
[0015] In this invention, the combination of lifting rods and lifting shafts can increase the tilt angle of the grading panel in different directions. By controlling the tilt angle and direction, the material can be flipped, increasing the contact area between the material and the grading panel. This allows for faster removal of excess water from the diluted surfactant and reduces electrostatic deposition on the EPP particle surface. The rotating connecting block and rotating bushing enable angle deflection in multiple directions, ensuring that the grading panel can be tilted to the discharge port under any conditions. This reduces operational difficulty and saves maintenance costs. The multiple grading panels can also reduce operational steps in the manufacturing process, lower labor costs, and shorten manufacturing time. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a cross-sectional view of the oven body of this utility model;
[0018] Figure 3 This is a schematic diagram of the lifting rod structure of this utility model;
[0019] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle;
[0020] Figure 5 This is a schematic diagram of the transmission relationship structure of the graded panel of this utility model.
[0021] Explanation of reference numerals in the attached drawings: 1. Oven body; 2. Feed inlet; 3. Discharge outlet; 4. Grading panel; 5. Adjustment groove; 6. Lifting rod; 7. Rotating shaft; 8. Lifting shaft; 9. Baffle; 10. First telescopic assembly; 11. Discharge plate; 12. Second telescopic assembly; 13. Fan; 14. Third telescopic assembly; 15. Positioning ring; 16. Synchronous lifting plate; 17. Gas supply pipe; 18. Rotating bushing; 19. Rotating connecting block; 20. Clearance groove; 21. Rod one; 22. Rod two; 23. Heating assembly; 24. Lamp sleeve; 25. Positioning block; 26. Rotating slider; 27. Annular guide groove. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.
[0023] This utility model provides, for example Figures 1-5The illustrated particle destaticizing oven for EPP material processing includes a hollow oven body 1, a feeding port 2, and multiple discharge ports 3. A rotatable rotating shaft 7 is installed at the bottom of the inside of the oven body 1. A lifting shaft 8 that can slide along the longitudinal direction is sleeved on the outer side wall of the rotating shaft 7. Multiple rotating shaft sleeves 18 are sleeved on the outer side of the lifting shaft 8. Multiple hierarchical panels 4 that can rotate synchronously with the rotating shaft 7 are arranged on the outer side of the rotating shaft sleeves 18. The hierarchical panels 4 are sequentially provided with filter holes with decreasing hole diameters from top to bottom. The oven body 1 is provided with a heating assembly 23 that can heat the upper surfaces of multiple hierarchical panels 4 at the same time. The oven body 1 is provided with a lifting rod 6 that can slide along the longitudinal direction on the side away from the discharge ports 3 for controlling the lifting of the hierarchical panels 4. The inside of the lifting rod 6 is provided with a gas conveying pipeline 17 for conveying gas. The arrangement of multiple hierarchical panels 4 can size the material during the process of eliminating static electricity, reduces the process flow, and improves the work efficiency. The hierarchical panels 4 can be made of conductive metal materials, so that the electric charge is conveyed to the outside of the oven body 1 through the lifting shaft 8 and the rotating shaft 7. The arrangement of multiple hierarchical panels 4 facilitates the increase of the contact area with the material, so that the static electricity can be removed more quickly. The inside of the oven body 1 can be further provided with a spraying device for spraying the diluted surfactant, so as to save the operation process and improve the work efficiency.
[0024] The outer side wall of the rotating shaft 7 is provided with multiple limiting grooves for guiding the lifting shaft 8. The lifting shaft 8 can slide along the longitudinal direction of the limiting grooves. The bottom end of the lifting shaft 8 located inside the oven body 1 is provided with a synchronous lifting plate 16. The outer side of the synchronous lifting plate 16 is sleeved with a positioning ring 15. The bottom end of the positioning ring 15 is installed with multiple third telescopic assemblies 14. The synchronous lifting plate 16 rotates inside the positioning ring 15. When the positioning ring 15 drives the synchronous lifting plate 16 to rise and fall, the lifting shaft 8 can rise and fall with the synchronous lifting plate 16. Through the reciprocating extension and contraction of the third telescopic assembly 14, the hierarchical panel 4 is vibrated, the material is uniformly dispersed, the dehumidification efficiency is improved, and the static electricity is eliminated.
[0025] The outer contour of the rotating shaft sleeve 18 is arranged in an arc shape. The center position of the hierarchical panel 4 is installed with a rotating connecting block 19. The inner surface of the rotating connecting block 19 is matched with the outer contour of the rotating shaft sleeve 18. When one end of the hierarchical panel 4 is lifted by the lifting rod 6, the rotating connecting block 19 rotates around the rotating shaft sleeve 18, so that the side of the hierarchical panel 4 facing the discharge port 3 falls. Through the arrangement of the rotating shaft sleeve 18 and the rotating connecting block 19, the hierarchical panel 4 can be lifted at multiple angles, avoiding interference in the lifting process, affecting the normal use of the equipment, and avoiding the appearance of gaps leading to material leakage, ensuring the grading effect.
[0026] The inside of the oven body 1 is provided with an adjusting groove 5 for the lifting rod 6 to slide longitudinally, the side of the lifting rod 6 facing the grading panel 4 is provided with a positioning block 25, the end of the positioning block 25 is hinged with a rotating sliding block 26, the bottom end of the grading panel 4 is provided with an annular guide groove 27, the top end of the rotating sliding block 26 is located inside the annular guide groove 27, the top end of the positioning block 25 is higher than the top end of the grading panel 4, and the top end of the positioning block 25 is inclinedly arranged; the hinged arrangement of the rotating sliding block 26 can keep the connection with the annular guide groove 27 when the grading panel 4 is at different angles, so as to ensure the synchronous control of the inclination angle of the grading panel 4, facilitate the conveying of the dried materials to the discharge port 3 through the inclined grading panel 4, realize the collection of the materials, and reduce the operation difficulty.
[0027] The discharge port 3 comprises a discharging plate 11 for limiting the inclination angle of the grading panel 4, one end of the discharging plate 11 extends to the inside of the oven body 1, the top end of the discharging plate 11 is provided with a baffle 9 which can slide longitudinally, and the side of the baffle 9 is provided with a first telescopic assembly 10 for driving the baffle 9 to lift; the end face of the baffle 9 is matched with the outer contour of the grading panel 4, and the baffle 9 is arranged to reduce the gap of the inner surface of the oven body 1, so as to ensure the grading effect of the materials and improve the consistency of the products.
[0028] The bottom end of the rotating connecting block 19 is provided with a rod two 22, the outer side wall of the lifting shaft 8 is provided with an emptying groove 20, the side of the rotating shaft 7 facing the emptying groove 20 is provided with a rod one 21 for driving the rod two 22 to rotate, the rod one 21 and the rod two 22 abut each other in the rotating process, so as to drive the grading panel 4 to rotate synchronously, and the arrangement of the emptying groove 20 can ensure the normal lifting of the lifting shaft 8, in the rotating process, by controlling the lifting of the lifting shaft 8 and the inclination angle of the grading panel 4, the contact between the surface of the materials and the drying chamber is increased, the drying speed is improved, and the working efficiency is improved.
[0029] The grading panel 4 at the bottom end in the inside of the oven body 1 is not provided with a filtering hole, the bottom end in the inside of the oven body 1 is provided with a second telescopic assembly 12 for controlling the lifting of the lifting rod 6, the side of the second telescopic assembly 12 is provided with a fan 13, the air outlet of the fan 13 is connected with a gas conveying pipeline 17, the air inlet of the fan 13 extends to the outside of the oven body 1, the outside of a heating assembly 23 in the inside of the oven body 1 is provided with a lamp sleeve 24, the inner surface of the oven body 1 and the outer surface of the lamp sleeve 24 are both provided with a groove for the rotation and swing of the grading panel 4, the fan 13 can accelerate the gas exchange in the inside of the drying chamber, accelerate the heat exchange through the circulation of air, improve the efficiency of dehumidification and static electricity elimination, the fan 13 can be selected as an ion fan, and the charged ion wind is used to blow away the charges on the surface of particles, so that the effect of removing static electricity is faster.
[0030] The utility model discloses, through the collocation use of lifting rod 6 and lifting shaft 8, can improve the inclination angle of different directions of grading panel 4, realize the turnover of material through the control inclination angle and direction, improve the contact area of material and grading panel 4, thereby faster remove the superfluous moisture in the inside of dilution surfactant, reduce the static deposition on the surface of EPP particle, through the setting of rotary connecting block 19 and rotary shaft sleeve 18, realize the angle deflection of multiple directions, ensure that grading panel 4 can be inclined to discharge gate 3 under any condition, reduce the operation difficulty, save maintenance cost, the setting of multiple grading panel 4 can save the operation step in the manufacturing process, reduce the manpower cost, reduce the manufacturing length.
[0031] The above is only the preferred embodiment of the utility model, and it should be pointed out that for ordinary skilled person in the art, without departing from the technical principle of the utility model, a number of improvements and deformations can be made, and these improvements and deformations should be considered as the protection scope of the utility model.
Claims
1. A particle destaticizing oven for EPP material processing, characterized by: The application relates to a multi-stage drying oven, which comprises an oven body (1) with a hollow inside, an inlet (2) and a plurality of outlets (3), a rotatable rotating shaft (7) is arranged at the bottom end of the inside of the oven body (1), a lifting shaft (8) capable of sliding along the longitudinal direction is arranged on the outer side wall of the rotating shaft (7), a plurality of rotating shaft sleeves (18) are arranged on the outer side of the lifting shaft (8), a plurality of hierarchical panels (4) capable of rotating synchronously with the rotating shaft (7) are arranged on the outer side of the rotating shaft sleeves (18), the hierarchical panels (4) are sequentially provided with filter holes with gradually decreasing diameters from high to low, a heating assembly (23) capable of simultaneously heating the upper surfaces of the hierarchical panels (4) is arranged in the inside of the oven body (1), a lifting rod (6) capable of sliding along the longitudinal direction and used for controlling the lifting of the hierarchical panels (4) is arranged on the side of the inside of the oven body (1) away from the outlets (3), and a gas conveying pipeline (17) for conveying gas is arranged in the inside of the lifting rod (6).
2. The EPP material processing particle electrostatics removal oven according to claim 1, characterized in that: A plurality of limiting grooves for guiding the lifting shaft (8) are arranged on the outer side wall of the rotating shaft (7), the lifting shaft (8) can slide along the longitudinal direction of the limiting grooves, a synchronous lifting plate (16) is arranged at the bottom end of the inside of the oven body (1), a positioning ring (15) is arranged on the outer side of the synchronous lifting plate (16), and a plurality of third telescopic assemblies (14) are arranged on the bottom end of the positioning ring (15).
3. The EPP material processing particle destaticizing oven according to claim 1, characterized in that: The rotating shaft sleeves (18) are arranged in an arc shape, rotating connecting blocks (19) are arranged at the center positions of the hierarchical panels (4), the inner surfaces of the rotating connecting blocks (19) are matched with the outer profiles of the rotating shaft sleeves (18), when one end of the hierarchical panel (4) is lifted by the lifting rod (6), the rotating connecting block (19) rotates around the rotating shaft sleeve (18), and the side of the hierarchical panel (4) facing the outlet (3) is lowered.
4. The EPP material processing particle destaticizing oven according to claim 1, characterized in that: An adjusting groove (5) for the lifting rod (6) to slide along the longitudinal direction is arranged in the inside of the oven body (1), a positioning block (25) is arranged on the side of the lifting rod (6) facing the hierarchical panel (4), a rotating sliding block (26) is hinged to the tail end of the positioning block (25), an annular guide groove (27) is arranged at the bottom end of the hierarchical panel (4), the top end of the rotating sliding block (26) is located in the inside of the annular guide groove (27), the top end of the positioning block (25) is higher than the top end of the hierarchical panel (4), and the top end of the positioning block (25) is arranged in an inclined mode.
5. The EPP material processing particle destaticizing oven according to claim 1, characterized in that: The outlet (3) comprises a discharging plate (11) for limiting the inclination angle of the hierarchical panel (4), one end of the discharging plate (11) extends into the inside of the oven body (1), a baffle (9) capable of sliding along the longitudinal direction is arranged at the top end of the discharging plate (11), and a first telescopic assembly (10) for lifting the baffle (9) is arranged on one side of the baffle (9).
6. The EPP material processing particle destaticizing oven according to claim 3, characterized in that: The bottom end of the rotating connecting block (19) is provided with a second rod (22), the outer side wall of the lifting shaft (8) is provided with an emptying groove (20), and the side of the rotating shaft (7) facing the emptying groove (20) is provided with a first rod (21) for driving the second rod (22) to rotate.
7. The EPP material processing particle destaticizing oven according to claim 1, characterized in that: The bottom end of the grading panel (4) inside the oven body (1) is not provided with a filter hole, the bottom end of the oven body (1) is provided with a second telescopic assembly (12) for controlling the lifting of the lifting rod (6), one side of the second telescopic assembly (12) is provided with a fan (13), the air outlet of the fan (13) is connected with a gas conveying pipeline (17), the air inlet of the fan (13) extends to the outside of the oven body (1), the outer side of the heating assembly (23) inside the oven body (1) is provided with a lamp sleeve (24), and the inner surface of the oven body (1) and the outer surface of the lamp sleeve (24) are both provided with grooves for the rotation and swing of the grading panel (4).