Non-channel type visual detection full-servo tablet counting machine

Abstract

The utility model provides a channel-free type visual detection full-servo particle counting machine, and solves the problem that the efficiency is not high when particulate matters enter a channel from a wave-shaped vibration plate at present. The feeding plate is arranged below the hopper, and a channel of the feeding plate is a single channel; the material supplementing plate is arranged below the hopper, and a channel of the material supplementing plate is a single channel; the vibrator is respectively connected with the feeding plate and the material supplementing plate; the visual cameras are respectively arranged above the tail ends of the feeding plate and the material supplementing plate; the main channel is arranged at the discharging end of the feeding plate, and the main channel is provided with a first material door; the material supplementing channel is arranged at the discharging end of the material supplementing plate, and the material supplementing channel is provided with a second material door. The feeding plate of the single channel quickly feeds most particle materials into the main channel, the material supplementing plate is used for feeding a small amount of particle materials into the material supplementing channel, the particle materials reach the set number, and finally the first material door and the second material door are opened to achieve filling of the particle materials.

Description

Technical Field

[0001] This utility model relates to the field of grain counting machine technology, specifically to a channelless vision inspection full-servo grain counting machine. Background Technology

[0002] As a core packaging equipment in the pharmaceutical, health product, and food industries, granule counters are mainly used for high-precision counting and dispensing of granular materials (such as tablets, capsules, and candies). Chinese Patent Publication No. CN222292181U discloses an electronic granule counter that, through the coordination of a counting photoelectric sensor, a feeder, channels, and a gate, can accurately count and dispense countable granular materials. The feeder includes a vibrating plate, which is divided into multiple conveying channels by a wave-shaped design. Granular materials are conveyed sequentially along these channels. However, the number of granules entering the channels from the wave-shaped vibrating plate per unit time is limited, indicating that its efficiency needs improvement. Utility Model Content

[0003] To overcome the shortcomings of the prior art, this utility model provides a channelless visual inspection full-servo particle counting machine, which solves the problem of low efficiency in the current method of allowing particulate matter to enter the channel from a wave-shaped vibrating plate.

[0004] The technical solution adopted in this utility model is as follows:

[0005] A channelless vision inspection fully servo-controlled pellet counter, including a frame, a hopper on the frame, and further comprising:

[0006] A feeding plate is located below the hopper, and the feeding plate has a single channel;

[0007] A feeding plate is installed below the hopper, and the feeding plate has a single channel;

[0008] The vibrator is connected to the feeding plate and the replenishing plate respectively;

[0009] Visual cameras are respectively installed above the ends of the feeding plate and the replenishing plate;

[0010] The main channel is located at the discharge end of the feeding plate, and the main channel is equipped with a No. 1 material gate;

[0011] A feeding channel is located at the discharge end of the feeding plate, and the feeding channel is equipped with a No. 2 feeding gate.

[0012] Lighting is also provided above the feeding plate and the replenishing plate.

[0013] The lighting fixture is equipped with several cooling fans.

[0014] Both the feeding plate and the replenishing plate have through holes on the bottom surface of their discharge ends, and a dust collection hopper is provided below the through holes.

[0015] The No. 1 material gate is an arc-shaped plate, and the arc-shaped plate is equipped with a power element for driving the arc-shaped plate to rotate.

[0016] The two No. 1 material gates are respectively located at the inlet and outlet ends of the main channel, and the outlet end of the replenishment channel is connected to the main channel and located between the No. 1 material gates.

[0017] The number of material gates numbered two.

[0018] An eccentric cam clamping rod is provided between the feeding plate and the frame.

[0019] The beneficial effects of this utility model are:

[0020] The single-channel feeding plate quickly feeds most of the granular material into the main channel, while the replenishing plate feeds a small amount of granular material into the replenishing channel to reach the set quantity. Finally, the No. 1 and No. 2 material gates are opened to complete the filling of the granular material. This equipment can quickly fill granular materials and has high working efficiency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the present invention.

[0022] Figure 2 This is a top view of the present invention.

[0023] Figure 3 This is a schematic diagram of the main channel and the feeding channel of this utility model.

[0024] Figure 4 This is a schematic diagram of the No. 1 material gate and the power element of this utility model.

[0025] Frame 1, Feeding plate 2, Supplementing plate 3, Vibrator 4, Vision camera 5, Main channel 6, No. 1 material gate 7, Supplementing channel 8, No. 2 material gate 9, Lighting 10, Cooling fan 11, Through hole 12, Dust collection hopper 13, Power component 14, Eccentric cam clamping rod 15. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0027] In the embodiments, such as Figure 1 , Figure 2 , Figure 3 As shown, a channelless vision inspection fully servo counting machine includes a frame 1, on which a hopper is provided, and further includes:

[0028] Feeding plate 2 is located below the hopper, and the channel of the feeding plate 2 is a single channel;

[0029] The feeding plate 3 is located below the hopper, and the feeding plate 3 has a single channel;

[0030] Vibrator 4 is connected to feed plate 2 and replenishment plate 3 respectively;

[0031] Visual cameras 5 are respectively installed above the ends of the feeding plate and the replenishing plate;

[0032] The main channel 6 is located at the discharge end of the feeding plate 2, and the main channel 6 is equipped with a No. 1 material gate 7;

[0033] The feeding channel 8 is located at the discharge end of the feeding plate 3, and the feeding channel 8 is equipped with a second material gate 9.

[0034] The single-channel feeding plate 2 quickly feeds most of the granular material into the main channel 6, while the replenishing plate 3 feeds a small amount of granular material into the replenishing channel 8 to reach the set quantity. Finally, the first material gate 7 and the second material gate 9 are opened to complete the filling of the granular material. This equipment can quickly fill granular materials and has high working efficiency.

[0035] In the embodiments, such as Figure 1 As shown, an illumination lamp 10 is also provided above the feeding plate 2 and the replenishing plate 3. The illumination lamp 10 provides a clear field of view for the vision camera 5, ensuring the accuracy of counting.

[0036] In the embodiments, such as Figure 2 As shown, the lighting lamp 10 is equipped with several cooling fans 11. The cooling fans 11 quickly remove the heat generated by the lighting lamp 10, preventing the lighting lamp 10 from overheating and keeping the lighting lamp 10 within a suitable operating temperature range, thereby extending its service life and ensuring its stable operation.

[0037] In the embodiments, such as Figure 1 , Figure 3 As shown, both the feeding plate 2 and the replenishing plate 3 have through holes 12 on their bottom surfaces at the discharge end, and a dust collection hopper 13 is located below the through holes 12. Most of the dust can enter the dust collection hopper 13 through the through holes 12, preventing dust from flying at the discharge point and affecting the counting of the visual camera 5.

[0038] In the embodiments, such as Figure 3 , Figure 4 As shown, the first material gate 7 is an arc-shaped plate, and the arc-shaped plate is equipped with a power element 14 for driving the arc-shaped plate to rotate. The second material gate 8 is also driven to rotate by the power element 14, which is a motor or a rotary cylinder, allowing the first material gate 7 to open and close quickly without generating noise.

[0039] In the embodiments, such as Figure 3As shown, the two No. 1 material gates 7 are respectively located at the inlet and outlet ends of the main channel 6. The outlet end of the replenishment channel 8 is connected to the main channel 6 and located between the No. 1 material gates 7. All granular materials are concentrated at the bottom of the main channel 6. When an empty bottle is conveyed, the No. 1 material gate 7 at the bottom of the main channel 6 is opened to fill the empty bottle with granular materials. The empty bottle stay time is short, and the filling efficiency is high.

[0040] In the embodiments, such as Figure 3 As shown, there are also two material gates 9. Granular materials can be stored between the two material gates 9 for storage, facilitating the next filling and improving filling efficiency.

[0041] In the embodiments, such as Figure 1 As shown, an eccentric cam clamping rod 15 is provided between the feeding plate 3 and the frame 1. The feeding plate 3 is easy to assemble and disassemble, thereby improving the assembly efficiency of the equipment.

[0042] Obviously, the above embodiments of this utility model are merely illustrative examples and not intended to limit the implementation of this utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, these obvious variations or modifications derived from the essential spirit of this utility model still fall within the protection scope of this utility model.

Claims

1. A full-servo grain counting machine without a channel for visual detection, comprising a rack (1), wherein a hopper is arranged on the rack (1), characterized in that, Also include: Feeding plate (2) is arranged below the hopper, the channel of the feeding plate (2) is single channel; Supplement plate (3) is arranged below the hopper, the channel of the supplement plate (3) is single channel; Vibrator (4) is connected with feeding plate (2), supplement plate (3) respectively; Visual camera (5) is arranged above the end of feeding plate, supplement plate respectively; Main channel (6) is arranged at the discharge end of feeding plate (2), the main channel (6) is provided with a number of material doors (7); Supplement channel (8) is arranged at the discharge end of supplement plate (3), the supplement channel (8) is provided with two material doors (9).

2. The full servo counting and sorting machine without channel vision detection according to claim 1, characterized in that: The upper portion of the feeding plate (2) and the supplement plate (3) is further provided with a lighting lamp (10).

3. The full servo counting grain inspection machine without channel as claimed in claim 2, wherein: The lighting lamp (10) is provided with a plurality of cooling fans (11).

4. The full servo counting and sorting machine without channel vision inspection according to claim 1, characterized in that: The discharge end bottom surface of the feeding plate (2) and the supplement plate (3) is provided with a through hole (12), and the through hole (12) is provided with a dust hopper (13) below.

5. The full servo counting and sorting machine without channel vision inspection according to claim 1, characterized in that: The number of material doors (7) is two.

6. The full servo counting and sorting machine without channel vision inspection according to claim 1, characterized in that: The two material doors (7) are arranged at the inlet end and the discharge end of the main channel (6) respectively, and the discharge end of the supplement channel (8) is communicated with the main channel (6) and located between the material doors (7).

7. The full servo counting and sorting machine without channel vision inspection according to claim 6, characterized in that: The number of material doors (9) is also two.

8. The full servo counting and sorting machine without channel vision inspection according to claim 1, characterized in that: The supplement plate (3) and the rack (1) are provided with eccentric cam clamping rod (15).

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