Frame jumping detection device for double-glass laminated frame

Abstract

The utility model provides a double-glass laminated frame jump detection device, which relates to the technical field of photovoltaic module production equipment and comprises a transmission mechanism, two groups of support frames are symmetrically connected to two sides of the transmission mechanism, fixed slide rails are detachably connected to the inner sides of the support frames, one side of each fixed slide rail is slidably connected with a mounting bracket, and the mounting bracket is fixedly connected with the transmission mechanism. A plurality of distance sensors are arranged at the bottom of the mounting bracket, and the other side of the fixed sliding rail is connected with a discharging mechanism, so that the problem that the position of a laminated frame jumps frequently in an assembly line transmission process at present is solved, and the production efficiency and the rate of finished products are seriously influenced due to pressure explosion and damage of components in subsequent work. A traditional manual detection frame jumping problem generally depends on naked eye observation, and the method has many defects, the manual detection efficiency is low, and errors are prone to occurring.

Description

Technical Field

[0001] This utility model mainly relates to the field of photovoltaic module production equipment technology, specifically to a double-glass laminate frame skipping detection device. Background Technology

[0002] With the rapid development of the photovoltaic industry, the production efficiency and quality control of photovoltaic modules have become critical issues. Lamination is one of the core processes in photovoltaic module production. Traditional lamination processes are mainly for single-glass modules, but with the widespread application of double-glass modules, the requirements for their lamination processes are much stricter. In the structure of a double-glass module, the two outer glass layers sandwich the adhesive and solar cells, and the layers are bonded together through encapsulation. In the encapsulation and lamination process of double-glass modules, to prevent uneven stress on the edges from causing warping and deformation, an auxiliary lamination frame is usually placed outside the module to be laminated, keeping the module within the frame and protecting its edges.

[0003] However, laminating frames often experience positional misalignment during assembly line transport, meaning the frame fails to engage properly with the component to be laminated. This can lead to component crushing or damage in subsequent processes, severely impacting production efficiency and yield. Traditional manual inspection of this issue relies on visual observation, a method with numerous drawbacks, including low efficiency and susceptibility to errors.

[0004] It should be noted that the above content falls within the scope of the inventor's technical knowledge. Due to the vast and complex nature of the technical content in this field, the above content of this application does not necessarily constitute prior art. Utility Model Content

[0005] 1. The technical problem to be solved by the utility model:

[0006] This utility model provides a double-glass laminated frame skipping detection device to solve the technical problems existing in the background art.

[0007] 2. Technical Solution:

[0008] To achieve the above objectives, the technical solution provided by this utility model is as follows: a double-glass laminate frame skipping detection device, comprising a transmission mechanism, two sets of support frames symmetrically connected to both sides of the transmission mechanism, a fixed slide rail detachably connected to the inner side of the support frame, a mounting bracket slidably connected to one side of the fixed slide rail, and multiple distance sensors provided at the bottom of the mounting bracket. A discharge mechanism is connected to the other side of the fixed slide rail. The transmission mechanism of this device performs conveying operations on the laminate frame. If a skipping phenomenon occurs during the conveying process, the laminate frame will be placed on the component to be laminated, resulting in… The height of the skipped laminar flow frame will be higher than that of the normal laminar flow frame. When the laminar flow frame is conveyed to the bottom of the distance sensor, if the height of the laminar flow frame is too high, it will trigger the sensor, indicating that the laminar flow frame has skipped. When the skipped laminar flow frame moves to the bottom of the discharge mechanism, the conveying mechanism stops conveying, and the discharge mechanism discharges the laminar flow frame at the bottom outward. Therefore, the skipped laminar flow frame can be detected and selected by this device, while the normal laminar flow frame moves backward normally, which is convenient for subsequent processing operations. Moreover, the detection process has a high degree of automation and little manual intervention, which improves detection efficiency and accuracy.

[0009] Furthermore, the support frame includes an L-shaped bracket with a concave groove on its side and a connecting groove inside the concave groove. The connecting groove is connected to the side of the transmission mechanism by a fixing bolt. The L-shaped bracket has a first connecting hole at its top, which is matched with a connecting support bolt. The end of the supporting bolt is engaged with the fixed slide rail.

[0010] Furthermore, the fixed slide rail is provided with a first slide groove on both sides. The first slide groove on one side is matched and connected to the end of the support bolt, and the first slide groove on the other side is connected to the material discharge mechanism and the mounting bracket. The fixed slide rail has a fixed groove on the top, and a first slider nut is matched and connected in the fixed groove. A positioning bolt is connected in the middle of the first slider nut.

[0011] Furthermore, the mounting bracket has movable sliders on both sides that are matched and connected to the first slide groove, and a second slide groove is opened in the middle of the mounting bracket. The second slide groove is provided with a plurality of second slider nuts, which are matched and connected to a lifting adjustment mechanism. The lifting adjustment mechanism is connected to the distance sensor.

[0012] Furthermore, the lifting adjustment mechanism includes a lifting screw, which is matched and connected to the middle of the second slider nut. The bottom of the lifting screw is rotatably connected to a mounting block, and the bottom of the mounting block is connected to the distance sensor.

[0013] Furthermore, the material discharge mechanism includes a movable plate, the two sides of which are matched and connected to the first slide groove, a limiting seat is connected to the middle of the movable plate, a third slide groove is opened in the middle of the limiting seat, a rotating screw is provided in the third slide groove, a movable block is slidably connected in the third slide groove, the rotating screw is matched and connected in the middle of the movable block, and a pusher plate is connected to the bottom of the movable block.

[0014] Furthermore, it also includes a recycling bin, which is located on the discharge side of the discharge mechanism, and the top side of the recycling bin is connected to a discharge chute.

[0015] Furthermore, the discharge chute has an inclination angle of 15-30 degrees.

[0016] 3. Beneficial effects:

[0017] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0018] This utility model is reasonably designed. By using this device to detect laminate frames, the lamination frame can be detected and pushed to the side in a timely manner through the cooperation of the feeding mechanism and the distance sensor. This effectively reduces component damage caused by laminate frame jumping, reduces manual intervention, improves the level of automation, reduces production costs, and improves production efficiency.

[0019] It should be noted that the structures not described in this utility model are the same as or can be implemented using existing technology, and will not be elaborated here, as they do not involve the design points and improvement directions of this utility model. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a side view of the present invention.

[0022] Figure 3 This is a schematic diagram of the structure of the fixed slide rail of this utility model;

[0023] Figure 4 This is a schematic diagram of the support frame structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the mounting bracket structure of this utility model;

[0025] Figure 6 This is a schematic diagram of the bottom structure of the material discharge mechanism of this utility model;

[0026] Figure 7 This is a schematic diagram of the material discharge mechanism of this utility model.

[0027] Figure label:

[0028] 1. Conveying mechanism; 2. Support frame; 21. L-shaped bracket; 22. Concave groove; 23. Connecting groove; 24. Fixing bolt; 25. Supporting bolt; 3. Fixed slide rail; 31. First slide groove; 32. Fixing groove; 33. First slider nut; 34. Positioning bolt; 4. Mounting bracket; 41. Moving slider; 42. Second slide groove; 43. Second slider nut; 44. Lifting and adjusting mechanism; 441. Lifting screw; 442. Mounting block; 5. Distance sensor; 6. Discharge mechanism; 61. Moving plate; 62. Limit seat; 63. Third slide groove; 64. Rotating screw; 65. Moving block; 66. Push plate; 7. Recycling box; 71. Discharge chute. Detailed Implementation

[0029] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0030] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," "fixed," "provided with," and "located in" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0033] It should be noted that structures not described in this invention do not involve the design points and improvement directions of this invention, and can all be achieved using existing technologies known to those skilled in the art.

[0034] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0035] See attached document Figure 1-7 A double-glass laminate frame skipping detection device includes a transmission mechanism 1. Two sets of support frames 2 are symmetrically connected to both sides of the transmission mechanism 1. A fixed slide rail 3 is detachably connected to the inner side of each support frame 2. A mounting bracket 4 is slidably connected to one side of the fixed slide rail 3. Multiple distance sensors 5 are provided at the bottom of the mounting bracket 4. A discharge mechanism 6 is connected to the other side of the fixed slide rail 3. The transmission mechanism 1 of this device transports the laminate frames. If a skipping occurs during the transport process, the laminate frame will rest on the component to be laminated, causing the skipped laminate frame to be higher than the original frame. The height of the laminated frame will be higher than that of a normal laminated frame. When the laminated frame is conveyed to the bottom of the distance sensor 5, if the height of the laminated frame is too high, it will trigger the sensor, indicating that the laminated frame has jumped out of the frame. When the laminated frame that jumped out of the frame moves to the bottom of the discharge mechanism 6, the conveying mechanism 1 stops conveying, and the discharge mechanism 6 discharges the laminated frame at the bottom outward. Therefore, the laminated frames that jumped out of the frame can be detected and selected by this device. The normal laminated frames move backward normally, which is convenient for other subsequent processing operations. Moreover, the detection process has a high degree of automation and less manual intervention, which improves detection efficiency and detection accuracy.

[0036] The support frame 2 includes an L-shaped bracket 21. The L-shaped bracket 21 has a concave groove 22 on its side, and a connecting groove 23 is provided in the concave groove 22. The connecting groove 23 is connected to the side of the transmission mechanism 1 by a fixing bolt 24. The L-shaped bracket 21 has a first connecting hole on its top, which is matched with a support bolt 25. The end of the support bolt 25 is engaged with the fixed slide rail 3. When installing the support frame 2, the bottom of the L-shaped bracket 21 is aligned with the mounting hole on the side of the transmission mechanism 1, and then the L-shaped bracket 21 is fixed by the fixing bolt 24. Then, the support bolt 25 is screwed into the first connecting hole. The fixed slide rail 3 can be directly engaged from the side with the ends of the two support bolts 25. The ends of the support bolts 25 have rubber material to ensure that the fixed slide rail 3 can be stably connected to the ends of the support bolts 25.

[0037] The fixed slide rail 3 has a first slide groove 31 on both sides. The first slide groove 31 on one side is matched and connected to the end of the support bolt 25, and the first slide groove 31 on the other side is connected to the discharge mechanism 6 and the mounting bracket 4. The fixed slide rail 3 has a fixed groove 32 at the top. The first slider nut 33 is matched and connected in the fixed groove 32. The first slider nut 33 is connected to the middle of the positioning bolt 34. The positioning bolt 34 plays a positioning role for the discharge mechanism 6 and the mounting bracket 4. After the discharge mechanism 6 and the mounting bracket 4 move to the appropriate position in the first slide groove 31 of the fixed slide rail 3, the first slider nut 33 is moved to the top of the discharge mechanism 6 and the mounting bracket 4. Then, the positioning bolt 34 is screwed into the first slider nut 33, thereby pressing and positioning the sliding parts of the discharge mechanism 6 and the mounting bracket 4.

[0038] The mounting bracket 4 has movable sliders 41 on both sides that are matched and connected to the first slide groove 31. The mounting bracket 4 has a second slide groove 42 in the middle. The second slide groove 42 has multiple second slider nuts 43. The second slider nuts 43 are matched and connected to the lifting adjustment mechanism 44. The lifting adjustment mechanism 44 is connected to the distance sensor 5. The movable sliders 41 can be positioned by the positioning bolts 34, thereby fixing the position of the mounting bracket 4. In this embodiment, four second slider nuts 43 are provided to detect the height of the laminate frame. When the distance sensor 5 detects that the laminate frame is too high, it can send a signal to facilitate subsequent stopping of the conveying and material discharge operation. The lifting adjustment mechanism 44 is used to adjust the height of the distance sensor 5 to improve the recognition accuracy of the laminate frame.

[0039] The lifting adjustment mechanism 44 includes a lifting screw 441, which is matched and connected to the middle of the second slider nut 43. The bottom of the lifting screw 441 is rotatably connected to the mounting block 442, and the bottom of the mounting block 442 is connected to the distance sensor 5. When the lifting screw 441 rotates, the height of the bottom distance sensor 5 can be adjusted. In this embodiment, the distance sensor 5 is installed at a height of 7-10 mm from the transmission mechanism 1, and the trigger distance is set to 3 mm. When the laminating frame is too high, the distance sensor 5 can be triggered. There is a damping force between the bottom of the lifting screw 441 and the mounting block 442 to ensure the stability of the detection of the distance sensor 5.

[0040] The material discharge mechanism 6 includes a movable plate 61, which is matched and connected to the first slide groove 31 on both sides. A limiting seat 62 is connected to the middle of the movable plate 61. A third slide groove 63 is opened in the middle of the limiting seat 62. A rotating screw 64 is provided in the third slide groove 63. A movable block 65 is slidably connected in the third slide groove 63. The rotating screw 64 is matched and connected to the middle of the movable block 65. A pusher plate 66 is connected to the bottom of the movable block 65. When the laminate frame is detected to have jumped out, the transmission mechanism 1 transports it backward to the bottom of the material discharge mechanism 6. The transmission mechanism 1 stops transporting, and the rotating screw 64 rotates under the action of the motor, thereby driving the movable block 65 and the pusher plate 66 to move to the side, discharging the laminate frame that jumped out on the transmission mechanism 1 to the side. The staff can then remove and repair the laminate frame that jumped out in time.

[0041] It also includes a recycling box 7, which is located on the discharge side of the discharge mechanism 6. The top side of the recycling box 7 is connected to the discharge slide 71. When the pusher plate 66 pushes out the lamination frame, it will enter the recycling box 7 through the discharge slide 71 on the side. Then, the workers can take out the lamination frame and components and perform the lamination operation again.

[0042] The discharge chute 71 has an inclination angle of 15-30 degrees, which facilitates the slow downward sliding of the laminate frame.

[0043] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A double glass lamination frame jump frame detection device, characterized by: Including transmission mechanism (1), both sides of transmission mechanism (1) are symmetrically connected with two groups of support frames (2), the inner side of support frame (2) is detachably connected with fixed slide rail (3), one side of fixed slide rail (3) is slidably connected with mounting bracket (4), the bottom of mounting bracket (4) is provided with a plurality of distance sensors (5), the other side of fixed slide rail (3) is connected with discharging mechanism (6).

2. The dual glass lamination frame jump detection device according to claim 1, characterized in that: Support frame (2) includes L-shaped bracket (21), recessed groove (22) is formed in the side of L-shaped bracket (21), connecting groove (23) is arranged in recessed groove (22), connecting groove (23) is connected with the side of transmission mechanism (1) through fixed bolt (24), first connecting hole is formed in the top of L-shaped bracket (21), support bolt (25) is matched and connected with first connecting hole, and the end of support bolt (25) is clamped with fixed slide rail (3).

3. The dual glass lamination frame jump detection device of claim 2, wherein: First sliding groove (31) is arranged on both sides of fixed slide rail (3), the end of support bolt (25) is matched and connected with the first sliding groove (31) on one side, the first sliding groove (31) on the other side is connected with discharging mechanism (6) and mounting bracket (4), fixed groove (32) is formed in the top of fixed slide rail (3), first sliding block nut (33) is matched and connected in fixed groove (32), and positioning bolt (34) is connected with the middle of first sliding block nut (33).

4. The dual glass lamination frame jump detection device of claim 3, wherein: Moving sliding block (41) is arranged on both sides of mounting bracket (4) and matched with first sliding groove (31), second sliding groove (42) is formed in the middle of mounting bracket (4), a plurality of second sliding block nuts (43) are arranged in second sliding groove (42), second sliding block nut (43) is matched and connected with lifting adjusting mechanism (44), and lifting adjusting mechanism (44) is connected with distance sensor (5).

5. The dual glass lamination frame jump detection device of claim 4, wherein: Lifting adjusting mechanism (44) includes lifting lead screw (441), lifting lead screw (441) is matched and connected with the middle of second sliding block nut (43), mounting block (442) is rotatably connected with the bottom of lifting lead screw (441), and distance sensor (5) is connected with the bottom of mounting block (442).

6. The dual glass lamination frame jump detection device of claim 3, wherein: Discharging mechanism (6) includes moving plate (61), moving plate (61) is matched and connected with first sliding groove (31) on both sides, limiting seat (62) is connected with the middle of moving plate (61), third sliding groove (63) is formed in the middle of limiting seat (62), rotating lead screw (64) is arranged in third sliding groove (63), moving block (65) is slidably connected in third sliding groove (63), moving block (65) is matched and connected with rotating lead screw (64) in the middle, and push plate (66) is connected with the bottom of moving block (65).

7. The dual glass lamination frame jump detection device of claim 6, wherein: Recycling box (7) is further included, recycling box (7) is arranged on the discharging side of discharging mechanism (6), and discharging chute (71) is connected with one side of the top of recycling box (7).

8. The dual glass lamination frame jump detection device of claim 7, wherein: The inclination angle of discharging chute (71) is 15-30 degrees.

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