Discharging faceplate mechanism for cylindrical shell products

By using a rotary feeding mechanism and a serpentine channel design, the problems of material jamming and noise during vibration feeding of cylindrical shell products have been solved, achieving smooth feeding and clear monitoring, and improving the working environment.

CN223792445UActive Publication Date: 2026-01-13NINGBO OUTACPLEX MASCH TECH CO LTD
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Patent Information

Application Number
CN202520388560.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-01-13
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

In existing technologies, cylindrical shell products are prone to jamming during vibration feeding, making it difficult to sort at the head and tail positions, and the vibration generates noise that affects the working environment.

Method used

The material is fed by a rotating disc and scraper blades. Combined with the "snake-shaped" feeding channel design, it ensures that the head and tail of the product are in the same position, and a transparent channel cover is used to monitor the feeding status.

Benefits of technology

It reduces the chance of material jamming, decreases noise pollution, and improves the smoothness of material feeding and maintainability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223792445U_ABST
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Abstract

The utility model discloses a blanking disc chuck mechanism for cylindrical shell products, and relates to the field of mechanical blanking, in particular to the blanking disc chuck mechanism for the cylindrical shell products. Comprising a faceplate component, a motor, a blanking channel and a base, a faceplate base is arranged at the bottom of the faceplate component and fixedly connected with the motor, a guardrail is upwards arranged on the periphery of the faceplate base, a faceplate shifting block is arranged above the faceplate base, and the faceplate base inclines to the horizontal plane and forms a certain angle with the horizontal plane; the motor drives the faceplate shifting block to rotate around the connecting shaft, a scraping piece is arranged on the faceplate shifting block, and a discharging opening is further formed in the faceplate base; products enter the discharging channel from the discharging opening and then slide out of the discharging channel. According to the cylindrical shell type product discharging faceplate mechanism, traditional vibration discharging is improved into rotary discharging, material stirring and correction are conducted through rotation of the faceplate and a material scraping piece, discharging is conducted through a faceplate notch and a snake-shaped channel, downward sliding deviation caused by uneven weight is eliminated, and the material clamping probability is reduced.
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Description

Technical Field

[0001] A feeding disc mechanism for cylindrical shell products is disclosed, relating to the field of mechanical feeding, and particularly to a feeding disc mechanism for cylindrical shell products. Background Technology

[0002] The existing technology uses a vibratory feeder to move the product, feeding it into a spring tube before it enters the machine. However, due to uneven weight distribution of some cylindrical shell products, jamming is common, and the beginning and end of these products are difficult to separate. It's also difficult to monitor the product's position in real-time while it's entering the spring tube; and repairs are difficult if problems occur. Furthermore, the vibratory feeder generates significant noise, affecting the working environment. Therefore, using a vibratory feeder for feeding has significant limitations and drawbacks. Utility Model Content

[0003] In order to overcome the shortcomings of related technologies, this application provides a feeding disc mechanism for cylindrical shell products.

[0004] A feeding disc mechanism for cylindrical shell products includes a disc component, a motor, a feeding channel, and a base;

[0005] The bottom of the flower plate component is equipped with a flower plate base, which is fixedly connected to the motor. A guardrail is installed on the outer perimeter of the flower plate base, and a flower plate lever is installed above the flower plate base. The flower plate base is inclined at a certain angle to the horizontal plane. The motor drives the flower plate lever to rotate around the connecting shaft. A scraper is installed on the flower plate lever, and a discharge port is also provided on the flower plate base.

[0006] Cylindrical shell products are processed by the flower plate component, enter the feeding channel from the feeding port, and then slide out from the feeding channel;

[0007] The base is used to support the flower plate components and the motor.

[0008] Furthermore, the material feeding channel includes a channel cover, a channel chassis, and channel sidewalls, with the channel cover and channel chassis working together to form a "snake-shaped" channel.

[0009] Furthermore, the channel cover is provided with a waist-shaped hole.

[0010] Furthermore, a pressure cap is provided at the center of the top of the flower plate.

[0011] Furthermore, multiple flower disc protrusions are provided around the flower disc lever, and a first limiting groove is formed between two flower disc protrusions.

[0012] Furthermore, the flower plate base is provided with a flower plate groove.

[0013] Furthermore, gaps are provided in the guardrail.

[0014] Furthermore, a rotating disk is provided between the flower plate lever and the flower plate base, and the rotating disk is provided with multiple second limit grooves.

[0015] Furthermore, the passage cover and passage sidewalls are made of transparent acrylic.

[0016] Furthermore, the guardrail located at the lower part of the flowerpot base is higher than the guardrail located at the upper part of the flowerpot base.

[0017] This application includes at least one of the following beneficial technical effects:

[0018] 1. This application improves the traditional vibration feeding to rotary feeding. The material is pushed and corrected by the rotation of the disc and the scraper, and then fed through the notch of the disc. The direction of the cylindrical shell product entering the feeding channel at the head and tail positions is determined and consistent.

[0019] 2. At the same time, the elimination of vibration transmission significantly reduces the noise generated by the feeding mechanism and improves the working environment.

[0020] 3. The feeding channel is designed in a "snake shape." Since cylindrical shell products have uneven weight distribution, the snake-shaped channel eliminates the deviation caused by uneven weight distribution, ensuring smooth product descent and significantly reducing the chance of jamming. The direction in which the cylindrical shell products slide out of the feeding channel and enter the machine is also fixed and consistent.

[0021] 4. Furthermore, the cover of the feeding channel is made transparent, allowing for a clear view of the product feeding status and facilitating maintenance in case of jamming. Attached Figure Description

[0022] Figure 1 This is a side view of the overall structure of an embodiment of this application.

[0023] Figure 2 This is a top view of the overall structure of an embodiment of this application.

[0024] Figure 3 This is a schematic diagram of the overall structure of an embodiment of this application.

[0025] Figure 4 This is a schematic diagram of the material feeding channel structure in an embodiment of this application.

[0026] Figure 5 This is an exploded view of the flower plate structure in an embodiment of this application.

[0027] Figure 6 This is a cross-sectional view of the flower disc block structure in an embodiment of this application.

[0028] Figure 7 This is a schematic diagram of the internal structure of the flower plate in an embodiment of this application.

[0029] Figure 8 This is an exploded view of the flower plate structure from another perspective in an embodiment of this application.

[0030] Figure 9 This is a schematic diagram of the cylindrical shell product structure according to an embodiment of this application.

[0031] Explanation of reference numerals in the attached drawings: 1. Guardrail; 2. Flower plate base; 3. Motor; 4. Feeding channel; 5. Flower plate lever; 6. Pressure cap; 7. Channel cover; 8. Channel base; 9. Channel side wall; 10. Channel screw hole; 11. Waist-shaped hole; 12. Scraper blade; 13. Flower plate protrusion; 14. Notch; 15. Flower plate groove; 16. Connecting shaft; 17. First limiting groove; 18. Rotating disc; 19. Second limiting groove; 20. Feed port; 21. Cylindrical shell products. Detailed Implementation

[0032] The following is in conjunction with the appendix Figure 1-9 This application will be described in further detail.

[0033] Example 1:

[0034] Reference Figure 1 This application provides a feeding disc mechanism for cylindrical shell products, including a disc component, a motor 3, a feeding channel 4, and a base.

[0035] The bottom of the flower plate component is provided with a flower plate base 2. In this embodiment, the flower plate base 2 is circular and has an upward folded edge around it. A guardrail 1 is provided on the outer periphery of the folded edge of the flower plate base 2. Screw holes are provided at corresponding positions on the folded edge and the guardrail 1 for screws to fix and connect the flower plate base 2 and the guardrail 1. The flower plate base 2 is inclined to the horizontal plane. Since the flower plate base 2 and the horizontal plane are at a certain angle, the relative position of the flower plate base 2 is divided into a low part and a high part. The guardrail 1 located at the low part of the flower plate base 2 is higher than the guardrail 1 located at the high part of the flower plate base 2 to prevent the product from falling out of the flower plate component when the guardrail 1 at the low part of the flower plate base 2 is lower.

[0036] Reference Figure 2 , Figure 5 and Figure 8The bottom of the flower plate base 2 is fixedly connected to the motor 3. A flower plate lever 5 is provided above the flower plate base 2. Multiple flower plate protrusions 13 are provided around the flower plate lever 5, and a first limiting groove 17 is formed between two flower plate protrusions 13. A connecting shaft 16 is provided at the center of the flower plate lever 5. The motor 3 drives the flower plate lever 5 to rotate around the connecting shaft 16. A pressure cap 6 is provided on the top of the connecting shaft 16 at the center of the flower plate lever 5 for further fixing the flower plate lever 5. A scraper blade 12 is provided on the flower plate lever 5. In this embodiment, a total of four scraper blades 12 are provided. The scraper blades 12 are used to break up a large number of products when the flower plate lever 5 rotates and let them fall into multiple first limiting grooves 17. The size of the first limiting groove 17 is just suitable for the length of the product when it is laid horizontally. When the flower plate lever 5 rotates, it can drive the horizontally laid products to rotate around the circumference of the flower plate lever 5 and rotate the products to the high part of the flower plate base 2.

[0037] Reference Figure 3 and Figure 6 In this embodiment, a rectangular notch 14 is provided on the guardrail 1 at the high part of the flower plate base 2; a flower plate groove 15 is provided on the folded edge at the high part of the flower plate base 2. In this embodiment, the flower plate groove 15 is set as an inverted trapezoid. The groove slopes on both sides of the inverted trapezoidal groove cause the heavier tail of the product to face down when the product rotates to the high part of the flower plate base 2 due to the uneven weight of the product's head and tail. The product enters the flower plate groove 15 of the flower plate base 2 along the groove slope.

[0038] Reference Figure 9 Cylindrical shell product 21 has an overall cylindrical shape, but is designed as a hollow cylinder. When placed vertically, the head is not sealed, while the tail is sealed. The tail is heavier and the head is lighter.

[0039] Reference Figure 6 , Figure 7 and Figure 8 A rotating disk 18 is provided between the flower plate lever 5 and the flower plate base 2. Multiple square serrations and pointed serrations are arranged alternately around the rotating disk 18, and a second limiting groove 19 is formed between each square serration and pointed serration. When the cylindrical shell product 21 enters the flower plate groove 15 at the notch 14, it will continue to slide into the second limiting groove 19 due to gravity, with the product tail facing the connecting shaft 16 towards the center.

[0040] The flower plate base 2 is also provided with a feeding port 20. In this embodiment, the feeding port 20 is located between the bottom and the top of the flower plate base 2. When the product rotates to the feeding port 20 in the second limiting groove 19, it enters the feeding channel 4 from the feeding port 20.

[0041] This application improves the traditional vibratory feeding method to rotary feeding. The material is guided and corrected by the rotation of the disc and the scraper 12, and then fed through the disc notch 14. The direction in which the cylindrical shell product 21 enters the feeding channel 4 is fixed and consistent. Simultaneously, the elimination of vibration transmission significantly reduces the noise generated by the feeding mechanism, improving the working environment.

[0042] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The feeding channel 4 includes a channel cover 7, a channel base 8, and channel sidewalls 9. The channel cover 7 and channel base 8 cooperate to form a "snake-shaped" channel. The channel cover 7 is made of transparent acrylic material, allowing a clear view of the product's feeding status and facilitating maintenance in case of jamming. The channel cover 7 has a waist-shaped hole for manually adjusting the product when jammed, while also allowing the product's feeding position to be seen. The channel cover 7 and channel base 8 each have multiple channel screw holes 10 on their sides for fixing the channel sidewalls 9. The channel sidewalls 9 are also made of transparent acrylic material, allowing the product's feeding position to be seen. If the weight of the product's head and tail is uneven, directly passing through the existing feeding channel will cause the product to change from a horizontal to a vertical position, leading to jamming. This application improves the channel to a "snake-shaped" shape. Because the cylindrical shell product 21 has uneven weight distribution, each movement will produce up-and-down shaking, thereby eliminating the downward deviation caused by uneven weight distribution, making the product slide smoothly, and significantly reducing the probability of jamming. The direction in which cylindrical shell products slide out of the feeding channel 4 from the head and tail positions into the machine is also fixed and consistent.

[0043] Cylindrical shell products 21 are processed by the flower plate component, enter the feeding channel 4, and then slide out of the feeding channel 4 into the machine.

[0044] The base is used to support the flower plate component and the motor 3, which is a conventional setting in related technologies, and therefore will not be described in detail in this application.

[0045] The working principle of this application embodiment is as follows:

[0046] Motor 3 is installed on the flower plate base 2. Motor 3 connects the flower plate lever 5 together with the connecting shaft 16 and the pressure cover 6. The cylindrical shell product 21 is poured onto the flower plate lever 5, and the guardrail 1 concentrates the product on the flower plate lever 5. The rotation of motor 3 drives the flower plate lever 5 to rotate. When the product rotates to the top of the flower plate lever 5, due to uneven weight distribution, the heavier end will fall into the notch 14 at the top of the guardrail 1 first. It enters the feeding channel 4, and the position of the product can be seen on the channel cover 7.

[0047] In summary, this application provides a disc mechanism that improves traditional vibration feeding into rotary feeding, using the rotation of the disc and scraper 12 for material feeding and correction, and feeding through the disc notch 14; and provides an improved connection method for feeding cylindrical shell products through a "snake-shaped" channel, eliminating downward deviation caused by uneven weight distribution, making the downward flow smooth, and reducing the probability of jamming.

[0048] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A cylindrical shell product blanking turret mechanism characterized by, The chuck part, the motor (3), the discharging channel (4) and the base are included. The chuck base (2) is arranged at the bottom of the chuck part, and the chuck base (2) is fixedly connected with the motor (3). The guardrail (1) is arranged upwards at the periphery of the chuck base (2). The chuck shifting block (5) is arranged above the chuck base (2). The chuck base (2) is inclined to the horizontal plane and forms a certain angle with the horizontal plane. The motor (3) drives the chuck shifting block (5) to rotate around the connecting shaft (16). The scraping piece (12) is arranged on the chuck shifting block (5). The discharging port (20) is further arranged on the chuck base (2). The cylindrical shell product (21) is processed by the chuck part, enters the discharging channel (4) from the discharging port (20), and then slides out of the discharging channel (4). The base is used for supporting the chuck part and the motor (3).

2. The cylindrical shell product blanking turret mechanism of claim 1, wherein, The discharging channel (4) includes the channel cover (7), the channel bottom disc (8) and the channel side wall (9). The channel cover (7) and the channel bottom disc (8) cooperatively form a "serpentine-shaped” channel.

3. The cylindrical shell product blanking wheel mechanism according to claim 2, wherein, The waist-shaped hole is arranged on the channel cover (7).

4. The cylindrical shell product blanking wheel mechanism according to claim 1, wherein, The gland (6) is arranged at the top center of the chuck shifting block (5).

5. The cylindrical shell product blanking wheel mechanism of claim 1, wherein, The plurality of chuck protrusions (13) are arranged around the chuck shifting block (5). The first limiting groove (17) is formed between the two chuck protrusions (13).

6. The cylindrical shell product blanking wheel mechanism according to claim 5, wherein, The chuck groove (15) is arranged on the chuck base (2).

7. The cylindrical shell product blanking wheel mechanism according to claim 6, wherein, The notch (14) is arranged on the guardrail (1).

8. The cylindrical shell product blanking wheel mechanism according to claim 7, wherein, The rotating disc (18) is arranged between the chuck shifting block (5) and the chuck base (2). The plurality of second limiting grooves (19) are arranged on the rotating disc (18).

9. The cylindrical shell product blanking wheel mechanism of claim 2, wherein, The channel cover (7) and the channel side wall (9) are made of transparent acrylic.

10. The cylindrical shell product blanking wheel mechanism of claim 1, wherein, The height of the guardrail (1) arranged at the lower part of the chuck base (2) is higher than the height of the guardrail (1) arranged at the upper part of the chuck base (2).