Material forward docking device

By using a purely mechanical material forward docking device that utilizes a movable shaft to drive the blocking plates to switch states, the high cost problem caused by electrical components in existing technologies has been solved, achieving low-cost and easy-to-install automatic material docking.

CN223792456UActive Publication Date: 2026-01-13SHENZHEN SUNQIT ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202520435832.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-01-13
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing logistics docking devices require the use of electrical components, which increases costs and maintenance costs.

Method used

The material forward docking device, which adopts a purely mechanical structure, uses a movable shaft to drive the blocking plate to switch between a blocking state and an unblocking state, thereby achieving automatic material docking through mechanical means.

Benefits of technology

It reduced the cost of the equipment, simplified the installation and maintenance process, and improved the automation of material handling.

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Abstract

The embodiment of the utility model discloses a material forward docking device, which relates to the field of material distribution and comprises a support and a blocking device. The blocking device is arranged on the bracket; the blocking device comprises a shell, a blocking piece and a movable shaft. The shell and the blocking piece are arranged on the support, the blocking piece is rotationally connected with the support, the movable shaft is movably connected with the shell, and the movable shaft is connected with the blocking piece; wherein the movable shaft can move back and forth on the shell and drives the blocking piece to rotate on the support. The material forward butt joint device is composed of a pure mechanical structure and can be installed on the discharging side of any material frame, the blocking piece is driven to be switched between the shielding state and the non-shielding state through displacement of the movable shaft, and the effects that electrical accessories are not needed, cost is lower, and use is easier are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of material distribution, and in particular to a material forward docking device. Background Technology

[0002] Currently, in logistics and distribution scenarios, to enable materials to slide automatically up and down by their own weight when material carts and material racks are docked, electrical components such as electric or pneumatic stoppers, sensors, switching power supplies, and PLC controllers are required. When the material cart and material rack are docked, the sensor is activated, and after receiving the signal, the PLC sends an execution signal to the stopper, which opens, and the materials slide down by their own weight. Conversely, when the material cart and material rack are separated, the stopper closes, blocking subsequent incoming materials. Utility Model Content

[0003] The technical problem to be solved by this utility model embodiment is that the current logistics docking device requires electrical components, which increases the overall cost of the device and the maintenance cost.

[0004] To address the aforementioned problems, this utility model discloses a material forward docking device.

[0005] This utility model provides a material forward docking device, which includes a support and a blocking device. The blocking device is disposed on the support and includes a housing, a blocking plate, and a movable shaft. The housing and the blocking plate are respectively disposed on the support, the blocking plate is rotatably connected to the support, and the movable shaft is movably connected to the housing and the blocking plate. The movable shaft can move back and forth on the housing and drive the blocking plate to rotate on the support.

[0006] A further technical solution is that the blocking device further includes a movable rod and a plurality of blocking plates, all of which are rotatably connected to the bracket and to the movable rod. The movable rod is located below the bracket, and the movable shaft is connected to the movable rod.

[0007] A further technical solution is that the blocking device further includes an elastic telescopic member, the fixed end of which is connected to the bracket, and the telescopic end of which is connected to the movable rod and the movable shaft respectively.

[0008] A further technical solution is that the blocking plate includes a blocking part and a connecting part, the blocking part and the connecting part are integrally formed, the blocking part and the connecting part are set at an angle, and the angle between the blocking part and the connecting part is 100°-180°; the connecting part is rotatably connected to the movable rod.

[0009] A further technical solution is that the blocking device also includes a roller and a rope, the roller is disposed on the housing, the rope is wrapped around the roller, and the movable shaft and the movable rod are connected through the rope.

[0010] A further technical solution includes a feeding rack and a receiving rack. The support and the blocking device are respectively disposed on the feeding rack. The blocking device is disposed at the discharge end of the feeding rack. The height of the feeding end of the receiving rack is less than or equal to the height of the discharge end of the feeding rack.

[0011] A further technical solution is that the feeding rack includes a first material frame and a first material slide, wherein the first material slide is disposed on the first material frame.

[0012] A further technical solution is that the first material chute includes a first track and a plurality of first rollers, all of which are arranged on the first track.

[0013] A further technical solution is that the receiving rack includes a second material frame and a second material slide, wherein the second material slide is disposed on the second material frame.

[0014] A further technical solution is that the second material chute includes a second track and a plurality of second rollers, all of which are arranged on the second track.

[0015] Compared with the prior art, the technical effects achieved by the embodiments of this utility model include:

[0016] This material forward docking device consists of a purely mechanical structure and can be installed on the feeding side of any material rack. The displacement of the movable shaft drives the blocking plate to switch between the blocking state and the unblocking state. It requires no electrical components, has lower cost, and is easier to operate. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A schematic diagram of a material forward docking device provided in an embodiment of this utility model;

[0019] Figure 2 A schematic diagram of another material forward docking device provided in an embodiment of this utility model;

[0020] Figure 3 A diagram illustrating the usage status of a material forward docking device provided in an embodiment of this utility model;

[0021] Figure 4 A schematic diagram of another material forward docking device provided in this embodiment of the utility model;

[0022] Figure 5 Another material forward docking device provided in this embodiment of the utility model is shown in the usage state diagram.

[0023] Figure 6 A schematic diagram of a material forward docking device provided in an embodiment of this utility model;

[0024] Figure 7 A schematic diagram of a material forward docking device provided in an embodiment of this utility model;

[0025] Figure 8 for Figure 7 A magnified view of a portion of the image;

[0026] Figure 9 A schematic diagram of a material forward docking device provided in an embodiment of this utility model;

[0027] Figure 10 for Figure 9 A magnified view of a portion of the image;

[0028] Figure 11 A schematic diagram of a blocking sheet structure provided in an embodiment of this utility model;

[0029] Figure 12 This is a schematic diagram of another blocking sheet structure provided in an embodiment of the present utility model;

[0030] Figure 13 A schematic diagram of the first material chute structure provided in an embodiment of this utility model;

[0031] Figure 14 This is a schematic diagram of the second material chute structure provided in an embodiment of the present invention.

[0032] Figure Labels

[0033] 1. Bracket; 2. Blocking device; 21. Housing; 22. Blocking plate; 23. Movable shaft; 24. Movable rod; 25. Elastic telescopic component; 251. Fixed end; 252. Telescopic end; 221. Blocking part; 222. Connecting part; 26. Roller; 27. Rope; 3. Feeding rack; 4. Receiving rack; 31. First material frame; 32. First material chute; 321. First track; 322. Multiple first rollers; 41. Second material frame; 42. Second material chute; 421. Second track; 422. Second roller; 51. First shaft; 52. Second shaft; 323. First connector; 423. Detailed Implementation

[0034] The technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Similar component reference numerals in the drawings represent similar components. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0035] It should be understood that, when used in this specification and the appended claims, the terms "comprising" and "including" indicate the presence of the described features, integrals, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or collections thereof.

[0036] It should also be understood that the terminology used in this specification of embodiments of the present invention is for the purpose of describing particular embodiments only and is not intended to limit the embodiments of the present invention. As used in this specification of embodiments of the present invention and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise.

[0037] See Figure 1-14 This utility model provides a material forward docking device. The material forward docking device includes a support 1 and a blocking device 2; the blocking device 2 is disposed on the support 1; the blocking device 2 includes a housing 21, a blocking plate 22, and a movable shaft 23; the housing 21 and the blocking plate 22 are respectively disposed on the support 1, the blocking plate 22 is rotatably connected to the support 1, and the movable shaft 23 is movably connected to the housing 21 and connected to the blocking plate 22; wherein, the movable shaft 23 can move back and forth on the housing 21, driving the blocking plate 22 to rotate on the support 1. The specific descriptions of each component are as follows:

[0038] In this embodiment, the blocking device 2 is mounted on the bracket 1, and the housing 21 is detachably connected to the bracket 1, for example, by fixing the housing 21 to the bracket 1 with screws, washers, and nuts. A shaft is provided between the blocking plate 22 and the bracket 1, denoted as the first shaft 51. The blocking plate 22 can rotate around the first shaft 51. A movable shaft 23 is movably connected to the housing 21, for example, by providing a shaft hole in the housing 21 through which the movable shaft 23 passes. The blocking plate 22 and the movable shaft 23 can be connected by a rope or a tension spring, and the displacement of the movable shaft 23 can cause the blocking plate 22 to rotate around the first shaft 51.

[0039] In one embodiment, the material forward docking device is installed on a material rack containing materials. In a normal state, the blocking plate 22 is in a blocking state to block the materials on the rack. An external force drives the movable shaft 23 to move on the housing 21 and rotates the blocking plate 22. During the rotation of the blocking plate 22, it switches from the blocking state to the unblocking state. After the blocking plate 22 switches to the unblocking state, the materials on the rack slide down by their own weight, thus releasing the materials.

[0040] The technical effects that this material forward docking device can achieve are as follows:

[0041] This material forward docking device is composed of a purely mechanical structure and can be installed on the feeding side of any material rack. The displacement of the movable shaft 23 drives the blocking plate 22 to switch between the blocking state and the unblocking state. It requires no electrical components, has lower cost, and is easier to use.

[0042] See also Figure 1-14 In this embodiment, the blocking device 2 further includes a movable rod 24 and a plurality of blocking plates 22. All the blocking plates 22 are rotatably connected to the bracket 1, and all the blocking plates 22 are rotatably connected to the movable rod 24. The movable rod 24 is located below the bracket 1, and the movable shaft 23 is connected to the movable rod 24.

[0043] Specifically, the blocking plates 22 are connected to the bracket 1 and the movable rod 24 respectively, forming a movable parallelogram linkage structure. All blocking plates 22 can be linked synchronously, and the number of blocking plates 22 can be flexibly selected according to the number of material slides, which is more flexible.

[0044] Furthermore, the blocking device 2 also includes an elastic telescopic member 25, the fixed end 251 of which is connected to the bracket 1, and the telescopic end 252 of which is connected to the movable rod 24 and the movable shaft 23 respectively.

[0045] Specifically, the elastic telescopic component 25 includes a tension spring, a rubber band, and an elastic rope 27. In this embodiment, the elastic telescopic component 25 is selected as a tension spring. One end of the elastic telescopic component 25 is mounted on the bracket 1, and the other end is mounted on the movable rod 24 and the movable shaft 23. This allows the operator to apply force to the movable shaft 23, which in turn moves the movable rod 24. After the operator stops applying force to the movable shaft 23, the elastic telescopic component 25 drives the movable rod 24 and the movable shaft 23 to reset. In one embodiment, the blocking device 2 is mounted on the feeding rack 3. The receiving rack 4 applies force to the movable shaft 23, which in turn moves the movable rod 24. The movable rod 24 then drives the blocking plate 22 to rotate, allowing the material on the feeding rack 3 to slide down onto the receiving rack 4 by its own weight. After the receiving rack 4 is removed, the movable shaft 23 is no longer subjected to the force of the receiving rack 4. The elastic telescopic component 25 drives the movable rod 24 and the movable shaft 23 to reset, and the movable rod 24 then drives the blocking plate 22 to rotate and reset.

[0046] Furthermore, the blocking plate 22 includes a blocking portion 221 and a connecting portion 222. The blocking portion 221 and the connecting portion 222 are integrally formed. The blocking portion 221 and the connecting portion 222 are set at an angle of 100°-180°. The connecting portion 222 is rotatably connected to the movable rod 24.

[0047] Specifically, the front projection shape of the blocking plate 22 is V-shaped with an included angle of 100°-180°. The blocking part 221 is used to block the material on the feeding rack 3, and the connecting part 222 is used to rotatably connect with the movable rod 24. Typically, a first shaft 51 is installed at the connection between the blocking part 221 and the connecting part 222. The blocking plate 22 is rotatably connected to the bracket 1 through the shaft. The shaft through which the connecting part 222 is rotatably connected to the movable rod 24 is called the second shaft 52. The movable rod 24 drives the blocking plate 22 to rotate, causing the connecting part 222 to rotate around the second shaft 52, changing from a vertical state to an inclined state. This allows the blocking part 221 to rotate around the first shaft 51, changing from a state of blocking the material to a state of not blocking the material. During this process, no electronic system is involved, and the material is conveyed by its own weight, making it simpler to use. At the same time, the structure is simplified, and maintenance is simpler.

[0048] Furthermore, the blocking device 2 also includes a roller 26 and a rope 27. The roller 26 is disposed on the housing 21, and the rope 27 is wrapped around the roller 26. The movable shaft 23 and the movable rod 24 are connected through the rope 27.

[0049] Specifically, a pulley system is constructed using rollers 26 and ropes 27. The movable shaft 23 is connected to the movable rod 24 via ropes 27, enabling the movable shaft 23 to drive the movable rod 24, and the movable rod 24 to drive the movable shaft 23. The direction of movement of the movable shaft 23 and the direction of movement of the movable rod 24 can be flexibly adjusted, resulting in greater flexibility.

[0050] Furthermore, it also includes a feeding rack 3 and a receiving rack 4. The support 1 and the blocking device 2 are respectively disposed on the feeding rack 3. The blocking device 2 is disposed at the discharge end of the feeding rack 3. The height of the feeding end of the receiving rack 4 is less than or equal to the height of the discharge end of the feeding rack 3.

[0051] Specifically, the feeding rack 3 is used to release materials. Typically, the feeding rack 3 is fixedly installed in the workshop for temporary storage of materials. The receiving rack 4 is used to transport and transfer materials. Typically, the receiving rack 4 is equipped with casters at the bottom to facilitate the transportation of materials within the workshop. In this embodiment, the blocking device 2 is installed at the discharge end of the feeding rack 3. The surface of the feeding rack 3 that carries materials is inclined, and the lower part of the inclined surface of the feeding rack 3 is the discharge end of the feeding rack 3. The materials slide down the feeding rack 3 by their own weight, and the blocking plate 22 prevents the materials on the feeding rack 3 from falling. The surface of the receiving rack 4 that carries materials is inclined, and the higher part of the inclined surface of the receiving rack 4 is the feed end of the receiving rack 4. The receiving rack 4 is close to the feeding rack 3 and first contacts the movable shaft 23. The movable shaft 23 drives the blocking plate 22 to rotate, and the blocking plate 22 no longer blocks the materials on the feeding rack 3. The materials on the feeding rack 3 slide down to the receiving rack 4 by their own weight. In this embodiment, a railing is installed at the lower part of the inclined surface of the receiving rack 4 to prevent the material on the receiving rack 4 from sliding out of the receiving rack 4 along the inclined surface.

[0052] Furthermore, the feeding rack 3 includes a first material frame 31 and a first material slide 32, the first material slide 32 being disposed on the first material frame 31.

[0053] Furthermore, the first material chute 32 includes a first track 321 and a plurality of first rollers 322, all of which are arranged on the first track 321.

[0054] Specifically, the first material chute 32 is inclinedly mounted on the first material frame 31. The first material chute 32 includes a first track 321 and a plurality of first rollers 322. Each first roller is rotatably connected to the first track 321. The first rollers reduce the friction of the material on the feeding rack 3, improve the efficiency of the material sliding down the feeding rack 3 by its own weight, and improve the durability of the feeding rack 3. In this embodiment, the first track 321 is detachably connected to the first material frame 31 through a first connector 323, so that the first material chute 32 can be easily installed on the first material frame 31.

[0055] Furthermore, the receiving rack 4 includes a second material frame 41 and a second material slide 42, the second material slide 42 being disposed on the second material frame 41.

[0056] Furthermore, the second material chute 42 includes a second track 421 and a plurality of second rollers 422, all of which are arranged on the second track 421.

[0057] Specifically, the second material chute 42 is inclinedly mounted on the second material frame 41. The second material chute 42 includes a second track 421 and multiple second rollers 422. Each second roller 422 is rotatably connected to the second track 421. The second rollers 422 reduce the friction of the material on the receiving frame 4, improve the efficiency of the material sliding down the receiving frame 4 by its own weight, and improve the durability of the receiving frame 4. In this embodiment, the second track 421 is detachably connected to the second material frame 41 through a second connector 423, so that the second material chute 42 can be easily installed on the second material frame 41.

[0058] In the above embodiments, the descriptions of each embodiment have different focuses. For parts that are not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0059] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0060] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0061] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0062] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0063] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. The illustrative expressions of the above terms in this specification should not be construed as necessarily referring to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.

[0064] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Since these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

[0065] The above description describes specific embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the scope of protection of this utility model. Therefore, the scope of protection of this utility model should be determined by the scope of the claims.

Claims

1. A forward material docking device, comprising: The blocking device is arranged on the support frame. The blocking device comprises a housing, a blocking piece and a movable shaft. The movable shaft is movable forward and backward on the housing and drives the blocking piece to rotate on the support frame.

2. The material forward docking device of claim 1, wherein, The blocking device further comprises a movable rod and a plurality of blocking pieces.

3. The material forward docking device of claim 2, wherein, The blocking device further comprises an elastic telescopic member.

4. The material forward docking device of claim 3, wherein, The blocking piece comprises a blocking portion and a connecting portion. The connecting portion is rotatably connected with the movable rod.

5. The material forward docking device of claim 2, wherein, The blocking device further comprises a roller and a rope.

6. The material forward docking device of claim 1, wherein, The blocking device further comprises a feeding frame and a receiving frame.

7. The material forward docking device of claim 6, wherein, The feeding frame comprises a first material frame and a first material chute.

8. The material forward docking device of claim 7, wherein, The first material chute comprises a first track and a plurality of first rollers.

9. The material forward docking device of claim 6, wherein, The receiving frame comprises a second material frame and a second material chute.

10. The material forward docking device of claim 9, wherein, The second material chute comprises a second track and a plurality of second rollers.