Feeding and material arranging mechanism for lighter surface valves
By designing the upper feeding mechanism of the lighter face valve and utilizing components such as the inclined cone-shaped hopper and the push-up structure, the material flow is optimized, solving the problems of material jamming and leakage during the assembly process of the lighter face valve, improving the stability of the equipment and reducing the failure rate.
Patent Information
- Application Number
- CN202520727911.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-04-17
AI Technical Summary
The assembly process of existing lighter valves is prone to problems such as jamming and reverse feeding, resulting in a high failure rate and high cost.
A feeding mechanism for the face valve of a lighter was designed, including components such as a conical face valve hopper, a feeding structure, a rotating limit block, a guide tube, a return vibrator, and a cylinder. The mechanism utilizes gravity and kinetic energy to optimize material flow, reduce material jamming and leakage, and improve equipment stability.
It achieves uniform material feeding and distribution, reduces the failure rate, improves the smoothness and stability of the equipment, reduces space occupation and complexity, and lowers costs.
Smart Images

Figure CN223792534U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the upper material preparation mechanism technical field of lighter face valve, concretely relates to a kind of upper material preparation mechanism of lighter face valve. BACKGROUND
[0002] The face valve of lighter is one of the important accessories of lighter fire control, is one of the four important accessories of lighter flame size and air outlet, and the face valve is an important valve accessory for air outlet to generate flame, and the face valve assembly link is indispensable in the production of lighter.
[0003] However, the face valve assembly mode on the market at present is mostly manually assembled or machine assembled with turning plate, and the current manual assembly or machine assembly is prone to material jamming, reverse material and other phenomena. UTILITY MODEL CONTENT
[0004] In view of the deficiencies in the prior art, the utility model aims at providing an upper material preparation mechanism of lighter face valve, which has the advantages of simple and efficient low failure rate.
[0005] To achieve the above object, the utility model provides the following technical scheme: an upper material preparation mechanism of lighter face valve, including rack, the top of the rack is fixedly connected with machine table plate, the bottom of the rack is provided with push-up material cylinder, the top of the machine table plate is provided with back material runway, the top of the machine table plate is provided with first back material sheet metal and second back material sheet metal, the outside of the first back material sheet metal is fixedly connected with inclined plate fixed plate, the outside of the inclined plate fixed plate is provided with hook needle sheet metal, the bottom of the hook needle sheet metal is provided with sliding inclined plate, the outside of the sliding inclined plate is provided with a plurality of uniformly distributed guide tubes, the outside of the hook needle sheet metal is provided with rotary limit block, the outside of the second back material sheet metal is provided with rotary connecting rod.
[0006] Preferably, the outside of the inclined plate fixed plate is fixedly connected with hook needle cylinder, and the output end of the hook needle cylinder is fixedly connected with the hook needle sheet metal.
[0007] Preferably, the outside of the back material runway is provided with recovery material cylinder, the top of the recovery material cylinder is provided with back material blocking sheet metal, the outside of the back material blocking sheet metal is provided with face valve material bin, the top of the back material runway is provided with third back material sheet metal, the top of the third back material sheet metal is provided with runway mounting plate, the top of the runway mounting plate is provided with face valve runway, the outside of the face valve runway is provided with push plate, and the top of the face valve runway is provided with blowing plate.
[0008] Preferably, the outside of the inclined plate fixed plate is provided with pressure sheet metal, and the outside of the pressure sheet metal is provided with rotary shaft.
[0009] Preferably, the top of the machine platform is provided with a material return straight vibrator, and the material return straight vibrator is located at the bottom of the material return runway.
[0010] Preferably, the top of the machine platform is provided with a runway straight vibrator, and the runway straight vibrator is located at the bottom of the runway mounting plate.
[0011] Preferably, the bottom of the rack is fixedly connected with a plurality of evenly distributed foot screws.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. In the structure of the utility model, the inclined conical surface valve material bin is set, which is more convenient for adding materials and more conducive to the centralized feeding of materials. The structure for pushing the materials is set, which is more conducive to the uniform distribution of materials on the runway. Moreover, the mechanism is simple, does not damage the materials, has low cost, and the free surface valve runway is set, so that the problem of material water port burr and the problem of jamming caused by the change of the machine are solved, and the smoothness of the mechanism is increased.
[0014] 2. In the structure of the utility model, the turnover type material distribution is set, the problems of material stacking and material clamping are solved, the in-place detection optical fiber is set, the failure rate is greatly improved, the material is ensured to be in place, the problem of material leakage is solved, the draw hook needle type direction distribution is set, the problem of material direction is completely solved, the stability of the equipment is improved, the 45-degree inclined plate is set, the gravity is fully utilized for direction distribution, the arc-shaped guide pipe is set, the problem of material jamming is solved, the surface valve material has no great resistance, the straight vibration type and the cylinder upward pushing type material recovery are set, the space of the machine is greatly reduced, and the complexity of the material recovery of the elevator is also reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structure schematic view of the whole utility model;
[0016] Figure 2 It is a structure schematic view of the left side of the whole utility model;
[0017] Figure 3 It is a structure schematic view of the back of the whole utility model;
[0018] Figure 4 It is a structure schematic view of the whole utility model from the top.
[0019] In the diagram: 1. Frame; 2. Face valve hopper; 3. Pushing cylinder; 4. Pushing plate; 5. Face valve track; 6. Blowing plate; 7. Pressing sheet metal; 8. Rotating shaft; 9. Hook cylinder; 10. Hook sheet metal; 11. Inclined plate fixing plate; 12. Sliding inclined plate; 13. Guide tube; 14. First return sheet metal; 15. Second return sheet metal; 16. Track vibration device; 17. Return vibration device; 18. Third return sheet metal; 19. Return track; 20. Machine base plate; 21. Rotating connecting rod; 22. Rotation limit block; 23. Recycle cylinder; 24. Foot; 25. Track mounting plate; 26. Return stop sheet metal. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figures 1-4 This utility model provides a technical solution: a feeding mechanism for the upper part of a lighter valve, including a frame 1, a platform 20 fixedly connected to the top of the frame 1, a feeding cylinder 3 at the bottom of the frame 1, a return track 19 at the top of the platform 20, a first return sheet metal 14 and a second return sheet metal 15 at the top of the platform 20, an inclined plate fixing plate 11 fixedly connected to the outside of the first return sheet metal 14, a hook sheet metal 10 at the outside of the inclined plate fixing plate 11, a sliding inclined plate 12 at the bottom of the hook sheet metal 10, a plurality of evenly distributed guide tubes 13 at the outside of the sliding inclined plate 12, a rotation limit block 22 at the outside of the hook sheet metal 10, and a rotation connecting rod 21 at the outside of the second return sheet metal 15.
[0022] In this implementation scheme, the valve hopper 2 is angled for easy feeding by employees. Small holes on the lower slope allow waste to fall off, and a feed inlet is located at the bottom. Material is fed upwards from the bottom via the pusher plate 4. The valve hopper 2 is mounted on the frame 1, which is welded from square tubing. The machine base plate 20 is made of laser-cut sheet metal welded to the frame 1. The top feeding section of the pusher plate 4 is angled to facilitate the discharge of material from the valve and ensure even distribution onto the valve track 5. The pusher plate 4 is mounted on the feeding cylinder 3, which intermittently moves to distribute the material onto the valve track 5. After the material is distributed from the valve hopper 2 onto the valve track 5, the valve track 5, driven by the kinetic energy of the track vibrator 16, propels the valve forward. Excess material is then discharged. Material flows back from the first return sheet metal 14, the second return sheet metal 15, and the third return sheet metal 18. The face valve raceway 5 is provided with a raceway mounting plate 25 fixed on the raceway vibrator 16, and the face valve raceway 5 is installed on the raceway mounting plate 25. The face valve raceway 5 is provided with return material blocking sheet metal 26 on both sides, and a face valve blowing plate 6 is installed on the return material blocking sheet metal 26. The blowing plate 6 plays an auxiliary role in the movement of the face valve. When the material moves from the face valve raceway 5 to the rotating shaft 8, there are material passage holes in the rotating shaft 8. Each material passage hole is equipped with a fiber optic sensor to determine the arrival status of the material. A rotating cylinder and a rotating connecting rod 21 are installed on the side of the rotating shaft to drive the rotating shaft 8 to rotate, and a rotating limit block 22 is provided to adjust the rotation angle and position.
[0023] Specifically, a hook cylinder 9 is fixedly connected to the outside of the inclined plate fixing plate 11. The output end of the hook cylinder 9 is fixedly connected to the hook sheet metal 10. A recycling cylinder 23 is provided outside the recycling track 19. A recycling baffle sheet metal 26 is provided on the top of the recycling cylinder 23. A face valve hopper 2 is provided outside the recycling baffle sheet metal 26. A third recycling sheet metal 18 is provided on the top of the recycling track 19. A track mounting plate 25 is provided on the top of the third recycling sheet metal 18. A face valve track 5 is provided on the top of the track mounting plate 25. A pusher plate 4 is provided outside the face valve track 5. A blower plate 6 is provided on the top of the face valve track 5. A pressing sheet metal 7 is provided outside the inclined plate fixing plate 11. A rotating shaft 8 is provided outside the pressing sheet metal 7.
[0024] In this embodiment, when the material is sorted and slides down from the rotating shaft 8, if the valve needle slides downwards, the needle will penetrate the hook needle sheet metal 10. When the hook needle cylinder 9 lifts, the hook needle sheet metal 10 lifts the valve and pulls up the valve needle, thus turning the valve around in the opposite direction. When the valve tail is downwards, the hook needle sheet metal 10 cannot pull the valve needle. Therefore, when the hook needle sheet metal 10 lifts, the valve slides away without changing its direction. The hook needle cylinder 9 is mounted on the crossbeam plate, which is mounted on the inclined plate fixing plate 11. A sliding inclined plate 12 at a 45-degree angle to the vertical direction of the ground is provided for material feeding, perfectly utilizing the influence of gravity to achieve material feeding. The inclined plate 12 is installed on the inclined plate fixing plate 11. The bottom end of the inclined plate 12 is equipped with a guide tube 13. The guide tube 13 is bent into an arc shape by the mold to reduce the phenomenon of material jamming. When the excess material flows back from the first return sheet metal 14, the second return sheet metal 15 and the third return sheet metal 18 to the return track 19, the return track 19, under the drive of the return vibrator 17, slides back to the recovery cylinder 23 in a uniform and orderly manner. Then the recovery cylinder 23 pushes the valve material upward and sends it back to the valve hopper 2, thereby realizing the return function. A return baffle sheet metal 26 is provided next to it to ensure that the valve material will not fall out.
[0025] Specifically, a return material direct vibrator 17 is provided on the top of the machine base plate 20, and the return material direct vibrator 17 is located at the bottom of the return material track 19. A track direct vibrator 16 is provided on the top of the machine base plate 20, and the track direct vibrator 16 is located at the bottom of the track mounting plate 25.
[0026] In this embodiment, the kinetic energy generated by the track vibration device 16 drives the track to vibrate, so that the material surface valve moves forward at a uniform speed.
[0027] Specifically, the bottom of the frame 1 is fixedly connected with multiple evenly distributed feet 24.
[0028] In this embodiment, the height and level can be easily adjusted by the foot 24 provided at the bottom.
[0029] The working principle and usage process of this utility model: The valve hopper 2 is angled for easy feeding by employees. Small holes are provided on the lower slope for waste disposal, and a feed inlet is located at the bottom. Material is fed upwards from the bottom via the pusher plate 4. The valve hopper 2 is mounted on the frame 1, which is welded from square tubing. The machine base plate 20 is made of laser-cut sheet metal welded to the frame 1. The top feeding section of the pusher plate 4 is angled to facilitate the discharge of material from the valve and ensure even distribution onto the valve track 5. The pusher plate 4 is mounted on the feeding cylinder 3, which intermittently moves to spread the material onto the valve track 5. After the material is discharged from the valve hopper 2 onto the valve track 5, the valve... The valve track 5, driven by the kinetic energy of the track vibrator 16, propels the face valve forward. Excess material flows back through the first return sheet metal 14, the second return sheet metal 15, and the third return sheet metal 18. The face valve track 5 is mounted on a track mounting plate 25 fixed to the track vibrator 16. Return sheet metal 26 is located on both sides of the face valve track 5, and a face valve blowing plate 6 is mounted on the return sheet metal 26. The blowing plate 6 assists in the movement of the face valve. When material moves from the face valve track 5 to the rotating shaft 8, which contains material passage holes, each hole is equipped with a fiber optic sensor to determine the material's position. A rotary cylinder and a rotary connecting rod 21 are installed on the side of the shaft to drive the rotary shaft 8 to rotate. A rotary limit block 22 is provided to adjust the rotation angle and position. When the material is divided and slides down from the rotary shaft 8, if the face valve needle slides down downwards, the needle will drill into the hook needle sheet metal 10. When the hook cylinder 9 is lifted, the hook sheet metal 10 lifts the face valve and pulls up the face valve needle, thus turning the face valve in the opposite direction. When the tail of the face valve is downwards, the hook sheet metal 10 cannot pull the face valve needle. Therefore, when the hook sheet metal 10 is lifted, the face valve slides away without changing its direction. The hook cylinder 9 is installed on the crossbeam plate, which is installed on the inclined plate fixing plate 11. It is provided with a sliding mechanism at a 45-degree angle to the vertical direction of the ground. The inclined plate 12 is used for material feeding, which perfectly utilizes the influence of gravity to achieve material feeding. The inclined plate 12 is installed on the inclined plate fixing plate 11. The bottom end of the inclined plate 12 is equipped with a guide tube 13. The guide tube 13 is bent into an arc shape by the mold to reduce the phenomenon of material jamming. When the excess material flows back from the first return sheet metal 14, the second return sheet metal 15 and the third return sheet metal 18 to the return track 19, the return track 19, under the drive of the return vibrator 17, flows back to the recovery cylinder 23 in a uniform and orderly manner. Then the recovery cylinder 23 pushes the material of the valve upward and sends it back to the valve hopper 2, thereby realizing the return function. A return baffle sheet metal 26 is provided next to it to ensure that the material of the valve will not fall out.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A feeding mechanism for the upper part of a lighter valve, comprising a frame (1), characterized in that: The top of the frame (1) is fixedly connected to the organic platform (20), the bottom of the frame (1) is provided with a feeding cylinder (3), the top of the platform (20) is provided with a return track (19), the top of the platform (20) is provided with a first return sheet metal (14) and a second return sheet metal (15), the outside of the first return sheet metal (14) is fixedly connected with a sloping plate fixing plate (11), the outside of the sloping plate fixing plate (11) is provided with a hook sheet metal (10), the bottom of the hook sheet metal (10) is provided with a sliding sloping plate (12), the outside of the sliding sloping plate (12) is provided with multiple evenly distributed guide tubes (13), the outside of the hook sheet metal (10) is provided with a rotation limit block (22), and the outside of the second return sheet metal (15) is provided with a rotating connecting rod (21).
2. The feeding mechanism for a lighter face valve according to claim 1, characterized in that: The inclined plate fixing plate (11) is externally fixedly connected to a hook cylinder (9), and the output end of the hook cylinder (9) is fixedly connected to the hook sheet metal (10).
3. The feeding mechanism for a lighter face valve according to claim 1, characterized in that: The return material runway (19) is provided with a recovery material cylinder (23) on the outside. The top of the recovery material cylinder (23) is provided with a return material blocking sheet metal (26). The outside of the return material blocking sheet metal (26) is provided with a face valve hopper (2). The top of the return material runway (19) is provided with a third return material sheet metal (18). The top of the third return material sheet metal (18) is provided with a runway mounting plate (25). The top of the runway mounting plate (25) is provided with a face valve runway (5). The outside of the face valve runway (5) is provided with a pusher plate (4). The top of the face valve runway (5) is provided with a blower plate (6).
4. The feeding mechanism for the lighter face valve according to claim 1, characterized in that: The inclined plate fixing plate (11) is provided with a pressure sheet metal (7) on its outside, and the pressure sheet metal (7) is provided with a rotating shaft (8) on its outside.
5. The feeding mechanism for a lighter face valve according to claim 1, characterized in that: The top of the machine platform (20) is provided with a return material direct vibrator (17), which is located at the bottom of the return material runway (19).
6. The feeding mechanism for a lighter face valve according to claim 1, characterized in that: The top of the machine base plate (20) is provided with a runway vibration device (16), which is located at the bottom of the runway mounting plate (25).
7. The feeding mechanism for a lighter face valve according to claim 1, characterized in that: The bottom of the frame (1) is fixedly connected with a number of evenly distributed feet (24).