Artificial leather embryo inspection machine

By designing a fabric inspection machine with tensioning and cleaning components, the problem of existing equipment being unable to tension and clean was solved, realizing automatic flipping and double-sided cleaning of the fabric, thus improving the quality inspection and winding quality.

CN223792569UActive Publication Date: 2026-01-13ZHEJIANG SHENGDA LEATHER CO LTD
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Patent Information

Application Number
CN202520427628.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-01-13
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

Existing fabric inspection equipment has limited functionality and cannot effectively tension and clean artificial leather fabric, affecting quality inspection results and winding quality.

Method used

A synthetic leather blank inspection machine was designed, which includes a tensioning component, a flipping frame, a guide rod and a cleaning component. The tensioning cylinder drives the tensioning roller to tension the blank fabric, and the cleaning brush and vacuum cleaner remove surface impurities, realizing automatic flipping and double-sided cleaning.

Benefits of technology

This improves the quality inspection effect and winding quality, ensures the cleanliness of the fabric surface, and avoids impurities affecting subsequent processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223792569U_ABST
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Abstract

The utility model provides an artificial leather blank inspection machine, and belongs to the technical field of artificial leather blank inspection. Comprising a mounting frame, an unwinding roller is mounted on the mounting frame, a motor is fixed to the mounting frame, an output shaft of the motor is connected with a winding roller, an overturning frame, a quality inspection frame, a first cleaning assembly and a second cleaning assembly are mounted on the mounting frame, the overturning frame is used for pulling and overturning gray cloth, and a plurality of pulling rollers are rotationally mounted in the quality inspection frame; a tensioning frame is slidably arranged in the quality inspection frame, a tensioning air cylinder is fixed in the quality inspection frame, the telescopic end of the tensioning air cylinder is connected with one end of the tensioning frame, a tensioning roller is arranged in the tensioning frame, and the first cleaning assembly and the second cleaning assembly are used for cleaning the upper surface and the lower surface of gray cloth respectively. According to the utility model, the manual quality inspection effect is improved, the rolling quality of gray cloth is greatly improved, and the subsequent processing quality is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of artificial leather embryo testing technology, and relates to an artificial leather embryo testing machine. Background Technology

[0002] The raw fabric purchased from manufacturers for manufacturing artificial leather is often wound on paper tubes. Since the raw fabric is purchased in a rolled-up state, the buyer cannot directly judge its quality and quantity. Employees need to unfold it for quality inspection. Because the subsequent processing equipment requires the use of specific winding drums, employees will unfold the artificial leather raw fabric and conduct quality inspection through the raw fabric inspection equipment. After the quality inspection, the raw fabric is wound onto a new winding drum for subsequent processing.

[0003] However, during the quality inspection process, the fabric is relatively loose during transport. If it is not tensioned in time, the subsequent winding quality will be poor, affecting the quality inspection effect. At the same time, during the inspection process, the outer surface of the fabric will be covered with some impurities such as lint and small particles. If it is not cleaned in time, these impurities will also be rolled into it during the winding process, which will affect the winding quality of the fabric and affect subsequent processing. Existing fabric inspection equipment has limited functions and cannot perform tensioning and cleaning of the fabric. Therefore, there is an urgent need for a fabric inspection device that can improve the winding quality of fabric. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a synthetic leather blank inspection machine. This machine solves the technical problems mentioned in the background art, such as the simple structure and limited function of existing blank inspection equipment, which leads to poor quality inspection results of artificial leather blanks and poor winding quality of artificial leather blanks.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A synthetic leather blank testing machine, comprising:

[0007] A mounting frame is provided, on which an unwinding roller is mounted, and a motor is fixedly mounted on the mounting frame. The output shaft of the motor is connected to a take-up roller.

[0008] A flipping frame is fixed on the mounting frame and located between the take-up roller and the unwind roller. Guide rod one and guide rod three are fixed inside the flipping frame. Guide rod one and guide rod three are perpendicular to each other. Guide rod two is fixed inside the flipping frame and located between the included angle of guide rod one and guide rod three.

[0009] The quality inspection frame is fixed on the mounting frame and located between the flipping frame and the unwinding roller. Several traction rollers are rotatably installed inside the quality inspection frame.

[0010] The tensioning assembly includes a tensioning frame and a tensioning cylinder. The tensioning frame is slidably installed inside the quality inspection frame, and the tensioning cylinder is fixed inside the quality inspection frame. The telescopic end of the tensioning cylinder is connected to one end of the tensioning frame, and a tensioning roller is provided inside the tensioning frame.

[0011] The first cleaning component includes a cleaning brush and a vacuum cleaner. The cleaning brush is slidably installed in the tension frame, and one end of the cleaning brush is in contact with the outer wall of the tension roller. The vacuum cleaner is fixed in the quality inspection frame.

[0012] The second cleaning component is located between the flipping frame and the take-up roller. The second cleaning component includes a second cleaning brush, a second cleaning cylinder, and a second vacuum cleaner. The second cleaning cylinder is fixed on the mounting frame. The lower end of the second cleaning brush is fixed to the telescopic end of the second cleaning cylinder. The second vacuum cleaner is fixed on the mounting frame.

[0013] Working principle:

[0014] The fabric passes sequentially through several traction rollers, tension rollers, several more traction rollers, the upper surface of the quality inspection frame, guide rod one, guide rod two, and guide rod three. The tensioning cylinder is activated, moving the tensioning frame, which in turn moves the tensioning rollers synchronously, thus tensioning the fabric. A cleaning brush cleans one side of the fabric, and a vacuum cleaner removes dust and other impurities from one side of the fabric. As the fabric passes through guide rod one, guide rod two, and guide rod three, one end of the fabric begins to automatically flip over. The cleaning cylinder is activated, moving cleaning brush two so that it comes into contact with the other side of the fabric, where cleaning brush two cleans the other side. The vacuum cleaner is then activated to remove dust and other impurities from the other side of the fabric.

[0015] The beneficial effects of this utility model are as follows:

[0016] This utility model achieves tensioning of the fabric by setting a tensioning component, which facilitates subsequent manual quality inspection, improves the quality inspection effect, and effectively improves the subsequent winding quality.

[0017] This invention achieves automatic flipping of the fabric by setting up a flipping frame, guide rod one, guide rod two, guide rod three, a first cleaning component, and a second cleaning component in combination. At the same time, it cleans the dust and other impurities on both ends of the fabric, further improving the subsequent winding quality. Attached Figure Description

[0018] Figure 1 This is a structural schematic diagram of an embodiment of the present utility model;

[0019] Figure 2 This is an assembly diagram of the quality inspection frame, tensioning component, and support frame according to an embodiment of the present utility model;

[0020] Figure 3 This is an assembly cross-sectional view of the tensioning frame and cleaning brush according to an embodiment of the present invention;

[0021] Figure 4 This is an assembly diagram of the meter-counting wheel and the rotating block according to an embodiment of the present invention.

[0022] Explanation of reference numerals in the attached drawings: 1. Mounting frame; 2. Unwinding roller; 3. Motor; 4. Rewinding roller; 5. Turning frame; 6. Guide rod one; 7. Guide rod three; 8. Guide rod two; 9. Quality inspection frame; 10. Traction roller; 11. Tensioning frame; 12. Tensioning cylinder; 13. Tensioning roller; 14. Cleaning brush one; 15. Vacuum cleaner one; 16. Cleaning brush two; 17. Cleaning cylinder; 18. Vacuum cleaner two; 19. Column one; 20. Column two; 21. Column three; 22. Column four; 23. Slider; 24. Slide groove; 25. Guide block; 26. Guide groove; 27. Spring; 28. Mounting frame; 29. ​​Lighting lamp; 30. Round rod; 31. Rotating block; 32. Meter counter wheel; 33. Support frame; 34. Guide roller; 35. Round hole. Detailed Implementation

[0023] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0024] like Figure 1 and Figure 2As shown, a synthetic leather blank inspection machine includes a mounting frame 1, a tensioning assembly, a first cleaning assembly, and a second cleaning assembly. A unwinding roller 2 is mounted on the mounting frame 1. A motor 3 is fixed to the mounting frame 1, and the output shaft of the motor 3 is connected to a take-up roller 4. A flipping frame 5 is fixed to the mounting frame 1, located between the take-up roller 4 and the unwinding roller 2. A guide rod 6 and a guide rod 7 are fixed inside the flipping frame 5, perpendicular to each other. A guide rod 8 is fixed inside the flipping frame 5, located at the angle between the guide rod 6 and the guide rod 7. The flipping frame 5 includes a first column 19, a second column 20, a third column 21, and a fourth column 22. Column 19… Columns 20, 31, and 42 are rectangularly fixed on the mounting frame 1. Two symmetrically arranged guide rods 6 are fixed between column 19 and column 20. Guide rod 8 is fixed between column 20 and column 42. Two guide rods 7 are fixed between column 20 and column 31. The fabric passes through guide rods 6, 8, and 7 in sequence and is automatically flipped. A quality inspection frame 9 is fixed on the mounting frame 1, located between the flipping frame 5 and the unwinding roller 2. Several traction rollers 10 are rotatably installed inside the quality inspection frame 9. Preferably, in this embodiment, four traction rollers 10 are rotatably installed inside the quality inspection frame 9. The tensioning assembly... The components include a tensioning frame 11 and a tensioning cylinder 12. The tensioning frame 11 is slidably installed inside the quality inspection frame 9, and the tensioning cylinder 12 is fixed inside the quality inspection frame 9. The telescopic end of the tensioning cylinder 12 is connected to one end of the tensioning frame 11. A tensioning roller 13 is provided inside the tensioning frame 11. Activating the tensioning cylinder 12 drives the tensioning frame 11 to move, and the tensioning frame 11 drives the tensioning roller 13 to move synchronously, thereby achieving tensioning treatment of the fabric. The first cleaning component includes a cleaning brush 14 and a vacuum cleaner 15. The cleaning brush 14 is slidably installed inside the tensioning frame 11, and one end of the cleaning brush 14 is in contact with the outer wall of the tensioning roller 13. The vacuum cleaner 15 is fixed inside the quality inspection frame 9. The second cleaning component is located at the turning point. Between the face frame 5 and the take-up roller 4, the second cleaning assembly includes a second cleaning brush 16, a cleaning cylinder 17, and a second vacuum cleaner 18. The cleaning cylinder 17 is fixed on the mounting frame 1. The lower end of the second cleaning brush 16 is fixed to the telescopic end of the cleaning cylinder 17. The second vacuum cleaner 18 is fixed on the mounting frame 1. The first cleaning brush 14 cleans one side of the fabric. The first vacuum cleaner 15 is activated to clean the dust and other impurities on one side of the fabric. The cleaning cylinder 17 is activated to move the second cleaning brush 16 so that the second cleaning brush 16 comes into contact with the other side of the fabric. The second cleaning brush 16 cleans the other side of the fabric. The second vacuum cleaner 18 is activated to clean the dust and other impurities on the other side of the fabric.

[0025] like Figure 1-4As shown, the tensioning frame 11 has two symmetrically arranged sliders 23. The inner wall of the quality inspection frame 9 has a transverse groove 24 for the sliders 23 to be embedded. The cleaning brush 14 has two symmetrically arranged guide blocks 25. The inner wall of the tensioning frame 11 has a transverse guide groove 26 for the guide blocks 25 to be embedded. A spring 27 is fixed between the guide block 25 and the inner wall of the guide groove 26. A mounting bracket 28 is fixed to the top of the quality inspection frame 9. The spring 27, through the guide bracket, keeps the cleaning brush 14 in constant contact with the outer wall of the tensioning roller 13. A lighting lamp 29 is fixed to the mounting bracket 28, and the lighting lamp 29 illuminates the working... To facilitate better inspection of the fabric, a round rod 30 is fixed inside the mounting frame 28. A rotating block 31 is rotatably mounted on the round rod 30. The rotating block 31 has a round hole 35 through which the round rod 30 passes. A measuring wheel 32 is fixed to one end of the rotating block 31. One end of the measuring wheel 32 abuts against the upper surface of the quality inspection frame 9 and against the surface of the fabric. The measuring wheel 32 is used to record the length of the fabric. A support frame 33 is fixed on the mounting frame 1. One end of the support frame 33 is fixed to the quality inspection frame 9. The support frame 33 is located between the quality inspection frame 9 and the unwinding roller 2. A guide roller 34 is installed inside the support frame 33.

[0026] The specific operation method of this utility model is as follows:

[0027] The fabric passes sequentially through guide roller 34, several traction rollers 10, tension roller 13, several traction rollers 10, the upper surface of quality inspection frame 9, guide rod 1 6, guide rod 2 8, and guide rod 3 7. The tensioning cylinder 12 is activated, driving the tensioning frame 11 to move. The tensioning frame 11 then drives the tensioning roller 13 to move synchronously, achieving tensioning of the fabric. Cleaning brush 14 cleans one side of the fabric. The vacuum cleaner 15 is activated to clean dust and other impurities from one side of the fabric. As the fabric passes the upper surface of quality inspection frame 9, the meter wheel 32 records the length of the passing fabric. When the fabric passes sequentially through guide rod 1 6, guide rod 2 8, and guide rod 3 7, one end of the fabric begins to automatically flip over. The cleaning cylinder 17 is activated, driving cleaning brush 2 16 to move, bringing it into contact with the other side of the fabric. Cleaning brush 2 16 cleans the other side of the fabric. The vacuum cleaner 2 18 is activated to clean dust and other impurities from the other side of the fabric.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A synthetic leather blank inspection machine, characterized in that, include: Mounting frame (1), on which unwinding roller (2) is mounted, and on which motor (3) is fixed, and the output shaft of motor (3) is connected to winding roller (4); A flipping frame (5) is fixed on the mounting frame (1) and located between the take-up roller (4) and the unwind roller (2). A guide rod 1 (6) and a guide rod 3 (7) are fixed inside the flipping frame (5). The guide rod 1 (6) and the guide rod 3 (7) are perpendicular to each other. A guide rod 2 (8) is fixed inside the flipping frame (5) and located between the included angle of the guide rod 1 (6) and the guide rod 3 (7). The quality inspection frame (9) is fixed on the mounting frame (1) and located between the flipping frame (5) and the unwinding roller (2). Several traction rollers (10) are rotatably installed inside the quality inspection frame (9). The tensioning assembly includes a tensioning frame (11) and a tensioning cylinder (12). The tensioning frame (11) is slidably installed in the quality inspection frame (9), and the tensioning cylinder (12) is fixed in the quality inspection frame (9). The telescopic end of the tensioning cylinder (12) is connected to one end of the tensioning frame (11). The tensioning frame (11) is provided with a tensioning roller (13). The first cleaning component includes a cleaning brush (14) and a vacuum cleaner (15). The cleaning brush (14) is slidably installed in the tension frame (11). One end of the cleaning brush (14) is in contact with the outer wall of the tension roller (13). The vacuum cleaner (15) is fixed in the quality inspection frame (9). The second cleaning component is located between the flipping frame (5) and the take-up roller (4). The second cleaning component includes a second cleaning brush (16), a cleaning cylinder (17), and a second vacuum cleaner (18). The cleaning cylinder (17) is fixed on the mounting frame (1). The lower end of the second cleaning brush (16) is fixed to the telescopic end of the cleaning cylinder (17). The second vacuum cleaner (18) is fixed on the mounting frame (1).

2. The artificial leather blank inspection machine according to claim 1, characterized in that, The flipping frame (5) includes a first column (19), a second column (20), a third column (21), and a fourth column (22). The first column (19), the second column (20), the third column (21), and the fourth column (22) are fixed in a rectangular shape on the mounting frame (1). Two symmetrically arranged guide rods (6) are fixed between the first column (19) and the second column (20). The second guide rod (8) is fixed between the second column (20) and the fourth column (22). Two guide rods (7) are fixed between the second column (20) and the third column (21).

3. The artificial leather blank inspection machine according to claim 1, characterized in that, The tensioning frame (11) has two symmetrically arranged sliders (23), and the inner wall of the quality inspection frame (9) has a horizontal groove (24) for the sliders (23) to be embedded.

4. The artificial leather blank inspection machine according to claim 3, characterized in that, The cleaning brush (14) has two symmetrically arranged guide blocks (25), and the inner wall of the tensioning frame (11) has a guide groove (26) for the guide blocks (25) to be embedded. A spring (27) is fixed between the guide block (25) and the inner wall of the guide groove (26).

5. The artificial leather blank inspection machine according to claim 1, characterized in that, The quality inspection frame (9) is fixed with a mounting bracket (28) on top, and a lighting lamp (29) is fixed on the mounting bracket (28).

6. The artificial leather blank inspection machine according to claim 5, characterized in that, A round rod (30) is fixed inside the mounting bracket (28). A rotating block (31) is rotatably mounted on the round rod (30). The rotating block (31) has a round hole (35) through which the round rod (30) passes. A measuring wheel (32) is fixed at one end of the rotating block (31). One end of the measuring wheel (32) abuts against the upper surface of the quality inspection frame (9).

7. The artificial leather blank inspection machine according to claim 1, characterized in that, A support frame (33) is fixed on the mounting frame (1). One end of the support frame (33) is fixed to the quality inspection frame (9). The support frame (33) is located between the quality inspection frame (9) and the unwinding roller (2). A guide roller (34) is installed inside the support frame (33).