Tea filling device

Abstract

The utility model discloses a tea drink filling device which comprises a machine frame, a conveying assembly arranged on the machine frame and used for conveying filled bottle bodies, a filling assembly arranged above the conveying assembly and used for filling tea drinks, and a clamping assembly and a detection assembly arranged on the two sides of the filling assembly respectively. The filling assembly comprises a liquid storage tank and a plurality of groups of filling heads which are arranged at the bottom of the liquid storage tank at intervals in the conveying direction of the conveying assembly, are connected through a plurality of groups of liquid outlet pipes and are provided with electric control valves; the clamping assembly comprises fixing seats arranged below the multiple sets of filling heads and arranged on the two sides of the conveying assembly in the conveying direction and clamping plates arranged on the fixing seats, sliding oppositely through air cylinders, provided with multiple sets of clamping grooves and used for clamping bottle bodies. And the detection assembly comprises a plurality of groups of mounting frames arranged on one side of the filling heads on the rack and a plurality of groups of visual detection cameras hinged to the mounting frames through connecting seats and arranged corresponding to the positions of the plurality of groups of filling heads. The tea drink filling device is a novel tea drink filling device.

Description

TECHNICAL FIELD

[0001] The utility model relates to tea drink filling technology field, concretely relates to a tea drink filling device. BACKGROUND

[0002] Tea drink refers to the beverage that drinks with tea leaf as main raw material, tea leaf, water, fruit juice, fruit flavor, milk and the like raw material and sand sugar, honey and the like condiment are mixed to form, tea drink not only contains the nutrition of tea leaf itself, but also has other rich components. These components can not only bring the improvement of taste, but also can make people obtain the health benefits, so that tea drink has the characteristics of strong tea aroma, various varieties, unique taste, is a functional, healthy, delicious beverage, which can provide heat relief, energy supplement, satisfy multiple aspects of taste demand, make it gradually become one of the common drinks in people's daily life.

[0003] At present, the filling process after tea drink production mostly adopts manual operation mode, and there are problems of slow filling speed, uneven filling amount and the like, along with the improvement of consumer quality requirement of tea drink and the demand of industrialized production, most of the factories adopt automatic filling equipment to carry out the filling process of batch tea drink, however, most of the automatic filling equipment usually adopts the transfer filling process of turntable type to meet the production demand of batch, although there is a certain filling efficiency, but due to the particularity of the turntable structure, the abnormal situation of the several filling heads arranged on the turntable in the filling process often combines the moving process of the filling bottle body with the rotation of the turntable, which is inconvenient to observe and adjust, at the same time, the filling device arranged in the turntable structure also has certain inconvenience of maintenance and complexity of operation, and there is certain inadaptability for small factories or individual businesses. UTILITARIAN CONTENT

[0004] The utility model aims at providing a tea drink filling device, which can meet the filling demand of a certain batch of tea drink, can carry out real-time state monitoring and abnormal detection for the filling process of tea drink, and is convenient for operators to observe and handle, improves the convenience and efficiency of manual operation, and improves the applicability and practicality.

[0005] The utility model solves the above-mentioned technical scheme adopted by the technical scheme is:

[0006] A kind of tea beverage filling device, including rack and its upper part is provided with the conveying component for the filling bottle conveying and is placed in the conveying component above the filling component for the tea beverage filling and is respectively placed in the filling component both sides and is provided with the clamping component and detection component, the filling component includes liquid storage tank and its bottom is spaced apart along the conveying direction of conveying component and is connected by multiple groups of liquid outlet pipe and is provided with multiple groups of filling head with electric control valve, the clamping component includes fixed seat and is placed in the lower part of multiple groups of filling head and is provided with the clamping plate for bottle clamping in the conveying direction of conveying component both sides and is slidably arranged by cylinder, the detection component includes multiple groups of mounting frame and is placed in the side of filling head on rack and is hinged by connecting seat and is provided with multiple groups of visual detection camera corresponding to the position of multiple groups of filling head.

[0007] Preferably: the filling head is also provided with pressure regulating component, and the pressure regulating component includes pressure regulating cylinder mounted on the filling head at the position connected with the liquid outlet pipe and a piston connecting rod slidably arranged thereon.

[0008] Preferably: the conveying component is provided in the form of synchronous belt conveying, including conveying belt rotatably arranged by driving component provided inside the rack and side stop installed on the rack at both sides of the conveying belt through multiple groups of connecting rods, and the conveying belt is uniformly arranged with multiple groups of grooves formed by multiple isolation strips.

[0009] Preferably: the rack is also provided with feeding platform and discharging platform at both ends along the conveying direction of conveying component, the feeding platform is also rotatably provided with turntable and the periphery of the turntable is provided with second side stop connected with the side stop, and the turntable is driven to rotate by the second driving component installed at the corresponding position of the rack.

[0010] Preferably: the rack is also provided with packaging component on one side of the filling component along the conveying direction of the conveying component, the packaging component includes fixed frame installed on the rack and top seat slidably arranged by second cylinder thereon and tightening end cap rotatably arranged by third driving component provided on the top seat, and second clamping component and second detection component are also provided on the rack at both sides of the conveying component below the tightening end cap.

[0011] Preferably: the third driving component provided on the top seat and the tightening end cap driven to rotate by the third driving component correspond to multiple groups and correspond to the number of filling heads.

[0012] Preferably: the top seat is also provided with top plate, the top plate is arranged at the head end of the tightening end cap below and is arranged above the side stop and is slidably arranged on the top seat by multiple groups of connecting rods provided thereon and multiple groups of compression springs sleeved outside.

[0013] Preferably, the bottom end of the connecting rod is provided with a suction cup above the corresponding position of the side stop.

[0014] Compared with the prior art, the present application has the following advantages and effects:

[0015] The tea beverage filling device has the following advantages: compared with the conventional rotary disc type filling equipment, the filling device can ensure the stability of the bottle body during the conveying and filling process, can detect and give an early warning in real time in response to the positional deviation of the bottle body during the conveying process or the uneven flow or blockage of the filling head during the filling process, and can facilitate the real-time observation and adjustment of the operator, improve the convenience of operation, and control the closing and temporary use of the corresponding filling head through the detection of the detection assembly in response to the abnormal conditions such as flow interruption or blockage of the corresponding filling head, thereby effectively reducing the adverse effects of the abnormal conditions of the filling head on the overall filling work, ensuring the normal filling process of the remaining filling heads, improving the working stability and efficiency of the filling device, and having high applicability and operation convenience when used in small factories or individual businesses. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a schematic view of the overall structure of the tea beverage filling device according to an embodiment of the present application.

[0017] Figure 2 is an enlarged view of a part of the tea beverage filling device according to an embodiment of the present application.

[0018] Figure 3 is an enlarged view of a part of the filling assembly according to an embodiment of the present application.

[0019] Figure 4 is an enlarged view of a part of the packaging assembly according to an embodiment of the present application.

[0020] Fig. No. : rack 100, bottle body 110, conveying assembly 1, driving component 11, conveying belt 12, isolation strip 121, groove 122, side stop 13, connecting rod 131, filling assembly 2, liquid storage tank 21, liquid outlet pipe 22, filling head 23, electric control valve 24, pressure regulating assembly 25, pressure regulating cylinder 251, piston connecting rod 252, connecting piece 26, clamping assembly 3, fixing seat 31, air cylinder 32, clamping plate 33, clamping groove 331, second clamping assembly 34, detection assembly 4, mounting frame 41, visual detection camera 42, connecting seat 43, second detection assembly 44, feeding platform 5, rotating disc 51, second side stop 52, second driving component 53, discharging platform 6, packaging assembly 7, fixing frame 71, second air cylinder 72, top seat 73, third driving component 74, tightening end cover 75, top plate 76, connecting rod 77, compression spring 78, suction cup 79. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present application will be described in detail below with reference to the drawings, and the following embodiments are an explanation of the present application and the present application is not limited to the following embodiments.

[0022] Referring to Figures 1-3 , the present embodiment relates to a tea beverage filling device, which comprises a rack 100, a conveying assembly 1 arranged on the rack 100 for conveying a bottle body 110, a filling assembly 2 arranged above the conveying assembly 1 for filling tea beverage, a clamping assembly 3 and a detection assembly 4 arranged on both sides of the filling assembly 2, respectively. The filling assembly 2 comprises a liquid storage tank 21 and a plurality of filling heads 23 connected by a plurality of liquid outlet pipes 22 and provided with electric control valves 24, which are arranged on the liquid storage tank 21 in a spaced manner along the conveying direction of the conveying assembly 1. The clamping assembly 3 comprises a fixing seat 31 arranged below the plurality of filling heads 23 and on both sides of the conveying assembly 1 along the conveying direction, and a clamping plate 33 for clamping the bottle body 110, which is slidably arranged on the fixing seat 31 by an air cylinder 32 and provided with a plurality of clamping grooves 331. The detection assembly 4 comprises a plurality of mounting frames 41 arranged on one side of the filling head 23 on the rack 100, and a plurality of visual detection cameras 42 arranged on the mounting frames 41 in a corresponding manner to the plurality of filling heads 23 by a connecting seat 43.

[0023] Specifically, in the present embodiment, as shown in Figure 1 , the corresponding structures of the conveying assembly 1, the filling assembly 2, the clamping assembly 3 and the detection assembly 4 are arranged on the rack 100. In use, the bottle body 110 for filling tea beverage can be placed on the conveying assembly 1 and conveyed along the conveying direction of the conveying assembly 1 towards the filling assembly 2 on the rack 100. Then, as shown in Figure 2 and Figure 3As shown, the detection assembly 4 works through the multiple sets of visual detection cameras 42 hingedly arranged on the mounting frame 41 to detect the specific position of the bottle body 110 on the conveying assembly 1 in real time, so that under the visual detection of the visual detection cameras 42, when the bottle body 110 on the conveying assembly 1 reaches the filling position below the filling assembly 2, the conveying assembly 1 pauses conveying, at this time the clamping assembly 3 starts to work, that is, the cylinder 32 arranged on the fixed seat 31 can push the two side clamping plates 33 to slide towards each other and clamp the corresponding number of bottle bodies 110 on the conveying assembly 1 below the filling assembly 2 through the multiple sets of clamping grooves 331 arranged thereon, then the bottle bodies 110 clamped and fixed by the clamping assembly 3 can be filled by the filling assembly 2, and the specific tea beverage required for filling can be added to the liquid storage tank 21 for storage after being prepared, the tea beverage raw material stored in the liquid storage tank 21 can enter the liquid outlet pipe 22, and at the same time, according to the real-time detection results of the position of the bottle body 110 on the conveying assembly 1 and the specific content of the tea beverage filled in the bottle body 110 by the visual detection cameras 42 arranged in the detection assembly 4 corresponding to the positions of the multiple filling heads 23, a signal is sent to the electric control valve 24 to control the liquid outlet filling and liquid closing process of the liquid outlet pipe 22 through the filling head 23, and then the bottle body 110 filled by the filling assembly 2 returns to the initial position under the pushing of the cylinder 32, the conveying assembly 1 continues to transport the corresponding number of bottle bodies 110 thereon, so as to cooperate with the real-time detection of the bottle body 110 on the conveying assembly 1 by the detection assembly 4 and the filling process of the filling assembly 2 to complete the continuous filling process of the tea beverage raw material in the batch of bottle bodies 110.Compared with the traditional filling device adopting the rotary disc 51 structure, the tea beverage filling device has certain work efficiency, and under the combined control of the detection assembly 4, the conveying assembly 1, the filling assembly 2 and the clamping assembly 3, the stability of the bottle body 110 in the conveying and filling process can be ensured, and the position deviation of the bottle body 110 in the conveying process or the uneven flow or even blockage of the filling head 23 in the filling process can be detected and warned in real time. In addition, the conveying structure of the conveying assembly 1 and the corresponding arrangement mode of the multiple filling heads 23 in the filling assembly 2 can facilitate the real-time observation and adjustment of the operator, improve the convenience of operation, and the detection assembly 4 can control the electric control valve 24 to close and pause the use of the corresponding filling head 23 under the detection of the abnormal situation of the corresponding filling head 23, so that compared with the traditional rotary disc 51 filling device, the filling device can effectively reduce the adverse effects of the abnormal situation of the filling head 23 on the filling work, ensure the normal filling process of the remaining filling heads 23, improve the work stability and work efficiency of the filling device, and has high applicability and operation convenience when used in small factories or individual businesses.

[0024] The filling head 23 is further provided with a pressure regulating assembly 25, the pressure regulating assembly 25 comprises a pressure regulating cylinder 251 installed at the connection position of the filling head 23 and the liquid outlet pipe 22 and a piston connecting rod 252 slidingly arranged thereon, and the filling head 23 can be adjusted in pressure by the pressure regulating cylinder 251 and the piston connecting rod 252 acting on the pressure regulating cylinder 251 during the filling process. The sliding connection between the piston connecting rod 252 and the pressure regulating cylinder 251 can be provided with a threaded structure, so that the piston slides up and down in the cylinder body of the pressure regulating cylinder 251 by rotating the piston connecting rod 252, realizing the adjustment of different pressures, and effectively reducing the blockage of the filling head 23 under the action of the pressure regulating assembly 25, thereby effectively improving the stability and uniformity of the liquid outlet of the liquid outlet pipe 22 during the liquid filling by the filling head 23.

[0025] The liquid outlet pipe 22 is provided in a split structure, and the adjacent pipe bodies and both ends of the pipe bodies are connected with the liquid storage tank 21, the filling head 23 and the pressure regulating cylinder 251 through the connecting piece 26. The liquid outlet pipe 22 provided in this structure and connected with the liquid storage tank 21, the filling head 23 and the pressure regulating cylinder 251 through the connecting piece 26 can further improve the structure disassembly and disassembly flexibility of the filling assembly 2, facilitate the adjustment and disassembly of the corresponding parts for the abnormal situation of the corresponding parts, and further improve the operation convenience and maintenance efficiency of the operator.

[0026] The conveying assembly 1 adopts a synchronous belt conveying mode, comprising a conveying belt 12 rotatably arranged by a driving component 11 arranged inside the rack 100 and side stops 13 arranged on both sides of the conveying belt 12 by a plurality of connecting rods 131 installed on the rack 100, a plurality of groove groups 122 formed by a plurality of isolation strips 121 are uniformly arranged on the conveying belt 12, and the driving component 11 arranged inside the rack 100 drives the conveying belt 12 to rotate to convey the corresponding bottle body 110, and the corresponding bottle body 110 is arranged in the groove 122 formed by the adjacent isolation strips 121 on the conveying belt 12 under the blocking of the side stops 13 on both sides of the conveying belt 12, so that the position deviation or even the phenomenon of the bottle body 110 in the conveying process can be effectively reduced, the conveying effect and the conveying stability of the conveying assembly 1 are further improved, and the positioning effect and the working stability of the subsequent clamping assembly 3 and the filling assembly 2 in the filling position can be ensured.

[0027] The rack 100 is further provided with an inlet platform 5 and an outlet platform 6 at both ends in the conveying direction of the conveying assembly 1, the inlet platform 5 is further provided with a rotating disc 51 rotatably arranged outside the rotating disc 51, and the rotating disc 51 is provided with a second side stop 52 connected with the side stop 13, the rotating disc 51 is driven to rotate by a second driving component 53 installed at the corresponding position of the rack 100, Figure 1 It can be seen that the batch of bottle bodies 110 can be placed on the inlet platform 5, and under the driving of the rotation of the rotating disc 51 on the inlet platform 5 by the second driving component 53, the bottle bodies 110 can be driven to reach the conveying assembly 1 for continuous conveying, filling and subsequent discharging process on the outlet platform 6, in addition, the outlet platform 6 can also be provided in the form of the rotating disc 51 of the inlet platform 5, and can be used in conjunction with the actual use environment and production demand and the corresponding production line, so as to further improve the applicability of the filling device and the filling efficiency in the corresponding production environment.

[0028] The rack 100 is further provided with an inlet platform 5 and an outlet platform 6 at both ends in the conveying direction of the conveying assembly 1, the inlet platform 5 is further provided with a rotating disc 51 rotatably arranged outside the rotating disc 51, and the rotating disc 51 is provided with a second side stop 52 connected with the side stop 13, the rotating disc 51 is driven to rotate by a second driving component 53 installed at the corresponding position of the rack 100, Figure 1 and Figure 2The corresponding structure of the packaging assembly 7 shown in the middle is set, and in particular in operation, the bottle body 110 filled by the filling assembly 2 can reach the packaging position below the packaging assembly 7 along the conveying direction of the conveying assembly 1. When the bottle body 110 reaches the packaging position below the top seat 73, it is clamped and fixed by the second clamping assembly 34 which is adapted to the structure of the clamping assembly 3. Then the second cylinder 72 on the fixing frame 71 drives the top seat 73 to move downward, and the tightening end cap 75 below the top seat 73 contacts the bottle mouth of the bottle body 110. The tightening end cap 75 can be set on the corresponding bottle body 110, so that the cap contacts the bottle mouth, and the third driving part 74 on the top seat 73 drives the rotation of the tightening end cap 75 to realize the tightening and packaging process of the cap on the bottle mouth of the bottle body 110. The structure of the packaging assembly 7 can further improve the functionality of the filling device, and can realize the packaging process after the bottle body 110 is filled by the filling assembly 2, to meet different use requirements.

[0029] The third driving part 74 on the top seat 73 and the tightening end cap 75 driven by the third driving part 74 correspond to a plurality of groups and correspond to the number of filling heads 23. When the bottle body 110 on the conveying assembly 1 reaches the packaging position below the top seat 73, the third driving part 74 on the top seat 73 drives the rotation of the tightening end cap 75 to realize the tightening and packaging process of the cap on the bottle mouth of the bottle body 110. Figure 2 As can be seen from the above, this arrangement can ensure that the number of bottle bodies 110 conveyed by the conveying assembly 1 through the filling assembly 2 and the packaging assembly 7 is uniform, so that the consistency of the working efficiency can be maintained, the phenomenon of accumulation of bottle bodies 110 on the conveying assembly 1 can be reduced, and the working stability of the filling device can be improved.

[0030] The top plate 76 is arranged on the top seat 73, and the head end of the tightening end cap 75 below the top plate 76 is arranged above the side stop 13 and is slidably arranged on the top seat 73 by a plurality of connecting rods 77 arranged thereon and a plurality of compression springs 78 sleeved outside the connecting rods 77. Figure 4 As shown in the middle, during the movement of the top seat 73 along the side stop 13 in the conveying assembly 1 driven by the second cylinder 72, the top plate 76 slides along the top seat 73 by a plurality of connecting rods 77 arranged thereon and a plurality of compression springs 78 sleeved outside the connecting rods 77, so that the tightening end cap 75 on the top seat 73 extends and contacts the corresponding bottle mouth of the bottle body 110 on the conveying assembly 1 during the movement of the top seat 73. After the subsequent tightening process is completed, the top seat 73 and the top plate 76 on the top seat 73 return to the initial position shown in the middle. Figure 4 The structure of the top plate 76 on the top seat 73 can further improve the stability of the rotation and packaging process of the tightening end cap 75 driven by the third driving part 74 on the top seat 73, reduce the shaking amplitude of the tightening end cap 75, and improve the tightening effect.

[0031] The bottom end of the connecting rod 77 is also provided with a suction cup 79 at a corresponding position above the side stop 13. The addition of the suction cup 79 at the bottom of the connecting rod 77 can, when the top plate 76 below the top seat 73 abuts against the top of the side stop 13 during the lowering of the top seat 73, allow the suction cup 79 to be properly sucked to a corresponding position on the top of the side stop 13 to a certain extent under the action of the peripheral compression spring 78 of the connecting rod 77. At the same time, the suction force of the suction cup 79 is not large enough to affect the normal movement of the top seat 73 upwardly driven by the second air cylinder 72, so as to further improve the position stability of the top plate 76 and the packaging effect and working stability when the end cover 75 is driven to rotate and tighten by the third driving member 74.

[0032] The above described in the specification of the present application is only an example of the present application. Those skilled in the art of the present application can make various modifications or supplements or adopt similar ways to replace the described specific embodiments, as long as they do not deviate from the content of the specification of the present application or exceed the scope defined by the claims, and should belong to the protection scope of the present application.

Claims

1. A tea beverage filling device, characterized by: Including rack and its on set up for filling bottle body conveying conveying assembly and placed on conveying assembly set up for tea drink filling filling assembly and respectively placed on both sides of filling assembly set up clamping assembly and detection assembly, the filling assembly includes liquid storage tank and its bottom along the conveying direction of conveying assembly interval arrangement through multiple groups of liquid outlet pipe connected and set up electric control valve multiple groups of filling head, the clamping assembly includes fixed seat placed below multiple groups of filling head on both sides of conveying assembly conveying direction set up and its on through the cylinder opposite sliding and set up multiple groups of clamping plate for bottle body clamping, the detection assembly includes multiple groups of mounting frame on the rack placed on one side of filling head set up and on through the connecting seat hinged set up multiple groups of visual detection camera corresponding to the position of multiple groups of filling head.

2. A tea beverage filling apparatus according to claim 1, characterised in that: The pressure regulating assembly is installed on the filling head, and the pressure regulating assembly includes a pressure regulating cylinder installed on the filling head at the connection position of the liquid outlet pipe and a piston connecting rod slidingly arranged thereon.

3. A tea beverage filling apparatus according to claim 2, characterised in that: The liquid outlet pipe is arranged in a split structure, that is, multiple pipe bodies, and the adjacent pipe bodies and both ends of the pipe bodies are connected with the liquid storage tank and the filling head and the pressure regulating cylinder thereon through connecting pieces.

4. The tea beverage filling apparatus according to claim 1, characterized by: The conveying assembly is arranged in a synchronous belt conveying mode, including a conveying belt rotatingly arranged through a driving component arranged inside the rack and side stops installed on both sides of the conveying belt through multiple connecting rods on the rack, and multiple groups of slots formed by multiple isolation strips are uniformly arranged on the conveying belt.

5. A tea beverage filling apparatus according to claim 4, characterised in that: The rack is further provided with an inlet platform and an outlet platform at both ends along the conveying direction of the conveying assembly, the inlet platform is further provided with a turntable rotatingly arranged and a second side stop connected with the side stop is arranged on the periphery of the turntable, and the turntable is driven to rotate by a second driving component installed at the corresponding position of the rack.

6. The tea beverage filling apparatus according to claim 1, characterized by: The rack is further provided with a packaging assembly on one side of the filling assembly along the conveying direction of the conveying assembly, the packaging assembly includes a fixing frame installed on the rack, a top seat slidingly arranged through a second cylinder on the fixing frame, a third driving component rotatingly arranged through a third driving component arranged on the top seat, and a tightening end cover, a second clamping assembly and a second detection assembly are further arranged on the rack on both sides of the conveying assembly below the tightening end cover.

7. A tea beverage filling apparatus according to claim 6, characterised in that: The third driving component arranged on the top seat and the tightening end cover driven to rotate by the third driving component correspond to multiple groups and correspond to the number of filling heads.

8. A tea beverage filling apparatus according to claim 6, characterised in that: The top plate is further arranged on the top seat, the top plate is arranged at the head end of the tightening end cover below and is arranged above the side stop, and is slidingly arranged on the top seat through multiple connecting rods arranged thereon and multiple compression springs sleeved outside the connecting rods.

9. A tea beverage filling apparatus according to claim 8, characterised in that: The bottom end of the connecting rod is further provided with a suction cup at the corresponding position above the side stop.

Images