Assembly type full grouting sleeve of mortise and tenon joint structure

By using a prefabricated fully grouted sleeve with a mortise and tenon structure, the problems of large operating space requirements and low construction efficiency when connecting large-diameter steel bars are solved, thereby improving the stability and durability of steel bar connections and increasing construction efficiency.

CN223793782UActive Publication Date: 2026-01-13LANZHOU INST OF TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520354456.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-01-13
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

In existing technologies, when using grouting sleeves to connect large-diameter steel bars, the increased sleeve length leads to a large demand for operating space, weakens the stability of precast components, makes it difficult to accurately control component position deviations, and results in low construction efficiency.

Method used

The assembled fully grouted sleeve with mortise and tenon structure provides compressive stress through the mechanical interlocking design of the left and right sleeves, combined with end and middle constraint rings, to achieve semi-separate assembly. The use of mortise and tenon joints allows for adjustment of the end position of the reinforcing bar, reducing the operating space requirements.

Benefits of technology

It improves the stability and durability of steel bar connections, reduces construction difficulty, increases construction efficiency, and ensures the density of grouting and the stability of connections through the sealing ring design.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223793782U_ABST
    Figure CN223793782U_ABST
Patent Text Reader

Abstract

The utility model discloses an assembly type full grouting sleeve of a mortise and tenon joint structure, which comprises a left sleeve, a right sleeve is arranged on one side of the left sleeve, the middle of the outer wall of the left sleeve and the middle of the outer wall of the right sleeve are fixedly connected with middle restraint rings, and the two ends of the outer wall of the left sleeve and the two ends of the outer wall of the right sleeve are fixedly connected with end restraint rings. The utility model relates to the technical field of assembly type reinforced concrete structure assembly, and solves the problems that in the prior art, when a grouting sleeve is used for connecting large-diameter steel bars, the length of the sleeve is obviously increased, so that larger operation space is needed for steel bar connection and alignment installation, the overall stability of a prefabricated part is weakened, and the construction cost is reduced. And in the installation stage of the prefabricated part, the deviation of the position of the part is difficult to accurately control, and the operation complexity of steel bar connection and device installation is high, so that the construction efficiency is relatively low.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of fabricated reinforced concrete structure assembly, specifically is a mortise and tenon structure's fabricated full grouting sleeve. BACKGROUND

[0002] The application range of fabricated building gradually expands from the residential construction field to public building, industrial building and multiple fields, and the demand in the new rural construction, commercial real estate and other fields is increasing, and fabricated building pays more attention to green development, fabricated structure has many advantages, but also has many problems to be solved, in the current practice of fabricated structure construction, steel bar connection mainly depends on grouting sleeve technology, in the prior art, when using grouting sleeve to connect large diameter steel bar, the length of sleeve will increase significantly, leading to the need of larger operation space for steel bar connection and alignment installation, thereby weakening the overall stability of prefabricated component, and in the installation stage of prefabricated component, it is difficult to accurately control the deviation of component position, the operation complexity of steel bar connection and device installation is higher, leading to relatively low construction efficiency. SUMMARY

[0003] In view of the defects of the prior art, the utility model provides a mortise and tenon structure's fabricated full grouting sleeve, solves the problems that in the prior art, when using grouting sleeve to connect large diameter steel bar, the length of sleeve will increase significantly, leading to the need of larger operation space for steel bar connection and alignment installation, thereby weakening the overall stability of prefabricated component, and in the installation stage of prefabricated component, it is difficult to accurately control the deviation of component position, the operation complexity of steel bar connection and device installation is higher, leading to relatively low construction efficiency.

[0004] In order to achieve the above object, the utility model discloses a mortise and tenon structure's assembly type full grouting sleeve through the following technical scheme: a mortise and tenon structure's assembly type full grouting sleeve, including left sleeve, the one side of left sleeve is provided with right sleeve, the outer wall middle part of left sleeve and right sleeve is all fixedly connected with middle part restraint ring, the outer wall both ends of left sleeve and right sleeve are all fixedly connected with end restraint ring, the middle part restraint ring at left sleeve is rotatably connected with the middle part restraint ring at right sleeve through the hinge, the end restraint ring at left sleeve is rotatably connected with the end restraint ring at right sleeve through the hinge, the one side of end restraint ring and middle part restraint ring away from the hinge is all provided with fixed card, the one side of left sleeve and right sleeve away from the hinge is equidistant and provided with mortise, the one side of left sleeve and right sleeve away from the hinge is equidistant and provided with mortise, the mortise and mortise are spaced apart, the mortise at left sleeve is connected with the mortise at right sleeve, the mortise at left sleeve is connected with the mortise at right sleeve, the outer wall of left sleeve is provided with grouting mouth below middle part restraint ring, the outer wall of left sleeve is provided with grouting mouth above middle part restraint ring.

[0005] Preferably, the both ends of left sleeve and right sleeve are provided with through-hole, and the both ends of left sleeve and right sleeve are provided with sealing ring.

[0006] Preferably, the fixed card inside left sleeve is provided with through-hole, and the fixed card inside right sleeve is provided with screw hole, the inner wall of through-hole is penetrated by fixed bolt, and the fixed bolt is screwed with screw hole.

[0007] Preferably, the inner wall of left sleeve and right sleeve is equidistantly provided with streamline concave.

[0008] Preferably, the end of grouting mouth and grouting mouth is provided with skimming.

[0009] The utility model provides a mortise and tenon structure's assembly type full grouting sleeve. Have the following beneficial effects: the mortise and tenon structure's assembly type full grouting sleeve, through the cooperation between left sleeve, right sleeve, end restraint ring, middle part restraint ring, hinge, fixed card, mortise, mortise, grouting mouth and grouting mouth, full grouting sleeve adopts half separation type design, utilizes the mortise and tenon structure of mechanical occlusion and carries out combination assembly, and utilizes the compressive stress that end restraint ring and middle part restraint ring can provide, can make full grouting sleeve when stress even distribution stress, avoid the connection failure caused by stress concentration, thereby can promote the reliability and durability of overall structure, simultaneously, can make the end of two steels can carry out position adjustment first, then carry out the assembly installation of sleeve, thereby allows the component to exist certain deviation in the early stage of installation process, reduces the operation space required for assembly, and then reduces construction difficulty, like this helps to improve construction efficiency.

[0010] The through-hole is arranged to facilitate the sleeveing of the full grouting sleeve to the steel bar through the cooperation between the left sleeve, the right sleeve, the through-hole and the sealing ring, and the sealing ring arranged at the through-hole can effectively prevent the grouting material from leaking from the gap between the steel bar and the through-hole, thereby ensuring the compactness of grouting and the stability of connection, and the design of the sealing ring can simplify the construction process, reduce the additional sealing processing steps and further improve the construction efficiency, so that the grouting operation of the construction personnel is facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is a structural schematic view of the utility model;

[0012] Figure 2 It is a side view of the utility model;

[0013] Figure 3 It is an appearance schematic view of the utility model;

[0014] Figure 4 It is an appearance schematic view of the utility model in an unfolded state;

[0015] Figure 5 It is Figure 3 It is a local enlarged view of the A area;

[0016] Figure 6 It is Figure 4 It is a local enlarged view of the B area.

[0017] In the figure: 1, left sleeve; 2, right sleeve; 3, end restraint ring; 4, middle restraint ring; 5, hinge; 6, fixed card; 7, mortise; 8, tenon; 9, grouting port; 10, grout outlet; 11, through-hole; 12, sealing ring; 13, through hole; 14, screw hole; 15, fixed bolt; 16, streamlined concave; 17, skimming. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0019] In the prior art, when connecting large-diameter steel bars using a grouting sleeve, the length of the sleeve is significantly increased, which requires a larger operation space for steel bar connection and alignment installation, thereby weakening the overall stability of the prefabricated component, and it is difficult to accurately control the deviation of the component position during the installation stage of the prefabricated component, the operation complexity of steel bar connection and device installation is high, and the construction efficiency is relatively low.

[0020] Therefore, the utility model provides a mortise and tenon structure's assembly type full grouting sleeve, through cooperation between left sleeve, right sleeve, end restraint ring, middle restraint ring, hinge, fixed card, mortise, tenon, grouting port and grout outlet, the full grouting sleeve adopts half separation type design, through the left sleeve and right sleeve are buckled into the connecting place of steel bar, and utilize fixed card and fix, adopt the mortise and tenon structure of mechanical occlusion and carry out combination assembly, utilize the compressive stress provided by end restraint ring and middle restraint ring, make the full grouting sleeve can evenly distribute stress when being stressed, avoid the connection failure caused by stress concentration, thereby improve the reliability and durability of the overall structure, simultaneously, make the end of two steel bars can carry out position adjustment first, then carry out the assembly installation of sleeve, thereby allow the component to exist certain deviation in the early stage of installation process, reduce the operation space required for assembly, reduce construction difficulty, improve construction efficiency.

[0021] Through the person skilled in the art, all electrical components in the case are connected to the power supply through wires, and appropriate controllers and encoders should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should be referred to the working principle below to complete the electrical connection in the order of the working sequence of each electrical component. The detailed connection means is a well-known technology in the art. The working principle and process are mainly introduced below, and the electrical control is not described.

[0022] By Figures 1-6It can be known that a kind of mortise and tenon structure's assembled full grouting sleeve, including left sleeve 1, the side of left sleeve 1 is provided with right sleeve 2, the middle part of the outer wall of left sleeve 1 and right sleeve 2 is fixedly connected with middle part restraint ring 4, the both ends of the outer wall of left sleeve 1 and right sleeve 2 are fixedly connected with end restraint ring 3, the middle part restraint ring 4 located in left sleeve 1 is rotatably connected with the middle part restraint ring 4 located in right sleeve 2 by hinge 5, the end restraint ring 3 located in left sleeve 1 is rotatably connected with the end restraint ring 3 located in right sleeve 2 by hinge 5, the side of end restraint ring 3 and middle part restraint ring 4 away from hinge 5 is provided with fixed card 6, the side of left sleeve 1 and right sleeve 2 away from hinge 5 is equidistantly provided with mortise 7, the side of left sleeve 1 and right sleeve 2 away from hinge 5 is equidistantly provided with mortise 8, mortise 7 and mortise 8 are spaced, the mortise 7 located in left sleeve 1 is connected with the mortise 8 located in right sleeve 2, the mortise 8 located in left sleeve 1 is connected with the mortise 7 located in right sleeve 2, the outer wall of left sleeve 1 is provided with grouting port 9 below middle part restraint ring 4, the outer wall of left sleeve 1 is provided with grouting port 10 above middle part restraint ring 4;

[0023] In the implementation process, it is particularly worth pointing out that the left sleeve 1, the right sleeve 2, the end restraint ring 3, the middle restraint ring 4, the hinge 5 and the fixed card 6 are matched to form the full grouting sleeve main structure by the left and right sleeve units, that is, the left sleeve 1 and the right sleeve 2, and are connected through the hinge 5 installed on the end restraint ring 3 and the middle restraint ring 4, so that the left sleeve 1 and the right sleeve 2 can rotate relative to the hinge 5 as the shaft, and at the same time, through the fixed card 6, the left sleeve 1 and the right sleeve 2 after rotation can be fixed, so that the full grouting sleeve is sleeved on the connection of the two steels, ensuring the stability after connection, and through the cooperation between the left sleeve 1, the right sleeve 2, the end restraint ring 3, the middle restraint ring 4, the hinge 5, the fixed card 6, the grouting port 9 and the outlet port 10, the setting of the grouting port 9 and the outlet port 10 makes the grouting process more convenient, and the grouting material can be injected from the grouting port 9 to fill the gap between the left sleeve 1, the right sleeve 2 and the steel, until overflowing from the outlet port 10, ensuring the uniformity and compactness of grouting, further improving the strength and stability of the connection, and through the cooperation between the left sleeve 1, the right sleeve 2, the end restraint ring 3, the middle restraint ring 4, the hinge 5, the fixed card 6, the mortise 7 and the tenon 8, the mortise 7 and the tenon 8 are arranged on the side of the left sleeve 1 and the right sleeve 2 away from the hinge 5, and the connection strength and stability of the full grouting sleeve are improved by using the mortise and tenon structure, so that it has good anti-pulling performance and anti-seismic performance, and in the event of natural disasters such as earthquakes, the mortise and tenon structure can absorb and disperse seismic energy through its unique deformation capacity, thereby reducing the seismic response of the structure. Since the mortise and tenon connection completely relies on the strength and shape design of the component itself, it does not need to use nails, glue and other modern connecting materials, at the same time, the mortise and tenon structure allows the material to naturally shrink and expand with temperature and humidity changes, reducing stress damage caused by climate change, avoiding connection failure caused by material aging, corrosion and other reasons, thereby prolonging the service life of the overall structure, and through the cooperation between the left sleeve 1, the right sleeve 2, the end restraint ring 3, the middle restraint ring 4, the hinge 5, the fixed card 6, the mortise 7, the tenon 8, the grouting port 9 and the outlet port 10, the full grouting sleeve adopts a semi-separation design, the left sleeve 1 and the right sleeve 2 are buckled into the connection of the steel, and the fixed card 6 is used for fixation, the mortise and tenon structure is used for assembly, the end restraint ring 3 and the middle restraint ring 4 provide compressive stress for the full grouting sleeve, so that the full grouting sleeve can uniformly distribute stress when stressed, avoiding connection failure caused by stress concentration, thereby improving the reliability and durability of the overall structure, at the same time, the ends of the two steels can be adjusted in position first, and then the sleeve is assembled and installed, thereby allowing the component to have a certain deviation in the early stage of the installation process, reducing the operation space required for assembly, reducing the construction difficulty and improving the construction efficiency;

[0024] Furthermore, both ends of the left sleeve 1 and the right sleeve 2 are provided with through holes 11, and both ends of the left sleeve 1 and the right sleeve 2 are provided with sealing rings 12.

[0025] In the specific implementation process, it is worth noting that, through the cooperation between the left sleeve 1, the right sleeve 2, the through hole 11 and the sealing ring 12, the setting of the through hole 11 facilitates the insertion of the full grouting sleeve into the reinforcing bar. By setting the sealing ring 12 at the through hole 11, the grouting material is effectively prevented from leaking from the gap between the reinforcing bar and the through hole 11, thereby ensuring the compactness of the grouting and the stability of the connection. In addition, the design of the sealing ring 12 can simplify the construction process, reduce additional sealing treatment steps, and further improve construction efficiency.

[0026] Furthermore, a through hole 13 is provided inside the fixing clip 6 located on the left sleeve 1, and a screw hole 14 is provided inside the fixing clip 6 located on the right sleeve 2. A fixing bolt 15 passes through the inner wall of the through hole 13, and the fixing bolt 15 is threadedly connected to the screw hole 14.

[0027] In the specific implementation process, it is worth noting that, through the cooperation between the left sleeve 1, the right sleeve 2, the fixing clip 6, the through hole 13, the screw hole 14 and the fixing bolt 15, after the left sleeve 1 and the right sleeve 2 are fastened together, the fixing clip 6 located on the left sleeve 1 is close to the fixing clip 6 located on the right sleeve 2. By inserting the fixing bolt 15 into the screw hole 14 and screwing it into the screw hole 14 for fixation, a quick and stable connection between the left sleeve 1 and the right sleeve 2 is achieved, improving the assembly efficiency of the overall structure.

[0028] Furthermore, streamlined recesses 16 are equidistantly provided on the inner walls of the left sleeve 1 and the right sleeve 2. The streamlined recesses 16 are used to enhance the connection strength and stress performance between the sleeve, the cement-based grout and the connecting steel bars.

[0029] In the specific implementation process, it is worth noting that the streamlined concave rib 16 is used to enhance the connection strength and stress performance between the sleeve, cement-based grout and connecting steel bars, so that the bonding material can obtain good mechanical friction resistance on the inner wall of the sleeve. Compared with conventional concave and convex ribs, it is easier to make the grout fuller, which helps to reduce the air bubbles that may be generated during the grouting process, improve the density of the grout, and improve the convenience of grouting operation during construction.

[0030] Furthermore, both the grouting port 9 and the grout outlet 10 are provided with flared ends 17;

[0031] In the specific implementation process, it is worth noting that, through the cooperation between the grouting port 9, the grout outlet 10 and the flared opening 17, the connection between the grout outlet 9 and the grouting port 10 and the left sleeve 1 is designed with an outward-flaring opening to improve the convenience of grouting operation. The outward flow force of the grouting material is used to form a self-sealing effect on the grout outlet 9 and the grouting port 10, thereby preventing grout leakage and grout loss in the upper part of the sleeve, and enhancing the saturation and sealing of the sleeve grouting.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mortise and tenon jointed fabricated full grout sleeve comprising a left sleeve (1) characterised in that: The left sleeve (1) is provided with a right sleeve (2), the outer wall of the left sleeve (1) and the right sleeve (2) is fixedly connected with a middle restraint ring (4), the outer wall of the left sleeve (1) and the right sleeve (2) is fixedly connected with an end restraint ring (3), the middle restraint ring (4) of the left sleeve (1) is rotatably connected with the middle restraint ring (4) of the right sleeve (2) through a hinge (5), the end restraint ring (3) of the left sleeve (1) is rotatably connected with the end restraint ring (3) of the right sleeve (2) through a hinge (5), the end restraint ring (3) and the middle restraint ring (4) are provided with a fixed card (6) away from the hinge (5), the left sleeve (1) and the right sleeve (2) are provided with a mortise (7) away from the hinge (5), the left sleeve (1) and the right sleeve (2) are provided with a mortise (7) away from the hinge (5), the mortise (7) and the mortise (8) are arranged at intervals, the mortise (7) of the left sleeve (1) is connected with the mortise (8) of the right sleeve (2), the mortise (8) of the left sleeve (1) is connected with the mortise (7) of the right sleeve (2), the outer wall of the left sleeve (1) is provided with a grouting port (9) below the middle restraint ring (4), the outer wall of the left sleeve (1) is provided with a grouting port (9) above the middle restraint ring (4).

2. A mortise and tenon jointed assembly full grout sleeve according to claim 1, characterised in that: The left sleeve (1) and the right sleeve (2) are provided with a grouting hole (11) at both ends, and the left sleeve (1) and the right sleeve (2) are provided with a sealing ring (12) inside both ends.

3. A mortise and tenon jointed assembly full grout sleeve according to claim 1, wherein: The fixed card (6) inside the left sleeve (1) is provided with a through hole (13), and the fixed card (6) inside the right sleeve (2) is provided with a threaded hole (14), the inner wall of the through hole (13) penetrates the fixed bolt (15), and the fixed bolt (15) is threadedly connected with the threaded hole (14).

4. A mortise and tenon jointed assembly full grout sleeve according to claim 1, wherein: The inner wall of the left sleeve (1) and the right sleeve (2) is provided with a streamline concave (16) at intervals.

5. A mortise and tenon jointed assembly full grout sleeve according to claim 1, wherein: The grouting port (9) and the grouting port (10) are provided with a skimmer (17) at the end.