Lightweight fireproof high-strength thermal insulation wallboard

Abstract

The utility model relates to the technical field of building materials, in particular to a light fireproof high-strength thermal insulation wallboard which comprises a protective layer and a thermal insulation layer located in an inner cavity of the protective layer, the protective layer comprises a bottom plate, a face plate and frames located on the periphery of the thermal insulation layer, the bottom plate and the face plate are located on the two side faces of the thermal insulation layer respectively, and every two frames are connected through a corner connector. A first inserting groove is formed in the side, away from the heat preservation layer, of the frame, and the corner connector is provided with an inserting part connected with the first inserting groove in an inserting mode and a limiting blocking face making contact with the end of the frame. The wallboard is stable in structure and high in strength, and the assembling process is more convenient by adopting an inserting connection mode.

Description

Technical Field

[0001] This utility model relates to the field of building materials technology, and in particular to a lightweight, fireproof, high-strength, heat-insulating wall panel. Background Technology

[0002] Wall heat transfer is a major part of building energy consumption. In order to meet the mandatory requirements for building energy conservation, wall insulation materials are widely used. Currently, the commonly used wall insulation materials are organic and inorganic composite insulation materials. The inorganic surface layer and the organic insulation are connected by adhesive. After long-term erosion by sun exposure, wind, rain, thermal expansion and contraction, cracking, delamination and peeling are likely to occur, and its durability is poor.

[0003] Chinese utility model patent CN213329781U discloses a decorative and thermally insulated integrated wall panel, including a panel, a crash barrier, an insulation layer, a base plate, supporting components, a frame, and connectors. The frame is positioned around the perimeter of the wall panel, and the panel, frame, and base plate form a closed cavity. The crash barrier and the insulation material forming the insulation layer are enclosed within this space. The frame is L-shaped, including edge sealing and mounting edges. There are four edge sealing strips forming a rectangular frame. The insulation material is located within the frame formed by the edge sealing strips, which are parallel to the supporting components. One end of the edge sealing strip is fixed to a first crash barrier via connectors, and the other end is fixed to a second crash barrier via connectors. This disclosed solution requires fastening with connectors, making the assembly process complex and time-consuming. Utility Model Content

[0004] Technical objective: In order to overcome the shortcomings of the existing technology, this utility model provides a lightweight fireproof high-strength thermal insulation wall panel.

[0005] Technical solution: To achieve the above objectives, this utility model discloses a lightweight fireproof high-strength thermal insulation wall panel, including a protective layer and a thermal insulation layer located in its inner cavity. The protective layer includes a bottom plate and a front plate located on both sides of the thermal insulation layer, and a frame located around the thermal insulation layer. The frames are connected in pairs by corner brackets. A first insertion groove is provided on the side of the frame away from the thermal insulation layer. The corner bracket is provided with an insertion part that inserts into the first insertion groove and a limiting stop surface that contacts the end of the frame.

[0006] Preferably, the first insertion groove has a T-shaped cross-section and a limiting slot is provided inside it. The shape of the insertion part is adapted to the first insertion groove, and its body is provided with a limiting flange that cooperates with the limiting slot.

[0007] Preferably, the base plate and the panel are provided with bent portions around the perimeter, and the bent portions are all facing the insulation layer side. The frame is provided with a set of second insertion grooves on each side facing the base plate and the panel, which are connected to the bent portions.

[0008] Preferably, the bent portion has an L-shaped cross-section, the second insertion groove is adapted to the bent portion and has an L-shaped cross-section, and a stop post for limiting the position is provided on the outside of the second insertion groove.

[0009] Preferably, the base plate and the front plate are steel-plastic composite panels, which are made of a metal sheet and a polymer film.

[0010] Preferably, the metal sheet has a thickness of 0.2 to 2 mm and is made of one of galvanized steel sheet, stainless steel sheet, or aluminum sheet; the polymer film has a thickness of 0.03 to 0.3 mm and is made of one of ASA, PVC, PE, PP, PET, or PA.

[0011] Preferably, the insulation layer is one or more of the following: vacuum insulation board, foamed polystyrene board, extruded polystyrene board, graphite polystyrene board, phenolic board, and polyurethane board, and the vacuum insulation board is an insulation board with glass fiber as the filler.

[0012] Preferably, the frame material is one of aluminum alloy, plastic, or aluminum-plastic composite material.

[0013] Preferably, the side of the insulation layer that contacts the base plate and the panel is coated with an adhesive.

[0014] The beneficial effects of this utility model are:

[0015] 1. This utility model assembles the panel, insulation board, and base plate into a whole through a mechanical structure. The layer fixing no longer relies on adhesives, the wall panel structure is stable and has high strength, and the plug-in connection method makes the assembly process more convenient.

[0016] 2. The panel, base plate, frame, and corner brackets form a sealed, high-strength outer shell, which protects the internal insulation layer from mechanical damage and isolates it from oxygen and ultraviolet rays to prevent aging.

[0017] 3. The wall structure disclosed in this utility model integrates heat preservation and decoration, eliminating the need for additional insulation materials on the inner side of the wall. The wall is thin, which can significantly reduce construction costs. Attached Figure Description

[0018] Figure 1 This is an exploded view of the overall structure of this utility model;

[0019] Figure 2 This is a partial sectional view of the overall structure of this utility model;

[0020] Figure 3 This is the front view of the frame in this utility model;

[0021] Figure 4 This is a perspective view of the corner bracket in this utility model;

[0022] Figure 5 This is a partial sectional view of the base plate and the front panel of this utility model;

[0023] Figure 6 In this utility model Figure 5 A magnified view of area A in the middle.

[0024] In the diagram, 1 is the insulation layer; 2 is the base plate; 3 is the panel; 4 is the frame; 5 is the corner bracket; 6 is the first insertion groove; 7 is the insertion part; 8 is the limiting stop surface; 9 is the limiting slot; 10 is the limiting flange; 11 is the bending part; 12 is the second insertion groove; and 13 is the stop post. Detailed Implementation

[0025] The following is in conjunction with the appendix Figure 1 To be continued Figure 6 The principles and features of this utility model are described, and the examples given are only used to explain this utility model and are not intended to limit the scope of this utility model.

[0026] A lightweight, fireproof, high-strength thermal insulation wall panel, such as Figure 1 — Figure 4 As shown, it includes a protective layer and an insulation layer 1 located inside its cavity. The protective layer provides effective protection for the insulation layer 1 inside. The protective layer includes a base plate 2 and a panel 3 located on both sides of the insulation layer 1, and a frame 4 located around the insulation layer 1. In this embodiment, the side of the frame 4 that contacts the insulation layer 1 is flat. Two frames 4 are connected at the corner by corner brackets 5. To facilitate the quick connection of the frames 4 and corner brackets 5, the side of the frame 4 away from the insulation layer 1 is provided with a first insertion groove 6. The corner bracket 5 is provided with an insertion part 7 that is inserted into the first insertion groove 6. The first insertion groove 6 is T-shaped and has a limiting groove 9 inside it. In this embodiment, the limiting groove 9 has a V-shaped cross section. The shape of the insertion part 7 is adapted to the first insertion groove 6. Its body is provided with a limiting flange 10 that cooperates with the limiting groove 9. In this embodiment, the limiting flange 10 has a V-shaped cross section. After the frames 4 and corner brackets 5 are inserted into place, the limiting stop surface 8 on the corner bracket 5 contacts the end of the frames 4.

[0027] like Figure 5 and Figure 6 As shown, the base plate 2 and the panel 3 are provided with bending portions 11 around the perimeter, and the bending portions 11 are all facing the insulation layer 1 side. In order to avoid the bending portions 11 interfering with the corner bracket 5 and failing to be assembled properly, the bending portions 11 are located in the middle area of ​​the perimeter of the base plate 2 and the panel 3, effectively avoiding the corner bracket 5 body.

[0028] To enable the frame 4 to be inserted into the bent portion 11, the frame 4 has a set of second insertion grooves 12 on each side facing the bottom plate 2 and the front panel 3, which are connected to the bent portion 11. In this embodiment, the bent portion 11 is L-shaped, and the shape of the second insertion groove 12 is adapted to the bent portion 11 and is L-shaped. A stop post 13 for limiting the position is provided on the outside of the second insertion groove 12, which can prevent the second insertion groove 12 from falling off the bent portion 11 due to displacement after insertion. Of course, the shape of the bent portion 11 and the second insertion groove 12 can also be C-shaped or other shapes well known to those skilled in the art, as long as they can limit the insertion.

[0029] The base plate 2 and the front plate 3 are steel-plastic composite panels, made of a thin metal sheet and a polymer film. Their surfaces can be customized with various patterns for better decoration. The metal sheet thickness is 0.2–2 mm, and its material is one of galvanized steel, stainless steel, or aluminum. The polymer film thickness is 0.03–0.3 mm, and its material is one or more of ASA, PVC, PE, PP, PET, and PA. In this embodiment, galvanized steel is used, and the metal sheet thickness is 2 mm. In other construction projects, depending on the size of the panel, the metal sheet thickness can be selected from different thicknesses such as 0.2, 0.6, 1.0, 1.2, or 1.5 mm. Depending on the construction requirements, stainless steel or aluminum can also be selected as the metal sheet.

[0030] In this embodiment, the polymer film material is ASA as the surface material of the steel-plastic composite panel. It has strong weather resistance and excellent chemical resistance, and can resist degradation, aging, and fading caused by ultraviolet radiation. It can protect the internal steel plate from corrosion, has good weather resistance, and is not easy to fade. The middle layer is a thin metal plate to increase the overall strength. In some embodiments, the bottom layer can be covered with a layer of PVC film. The insulation layer 1 is one or a combination of vacuum insulation board, foamed polystyrene board, extruded polystyrene board, graphite polystyrene board, phenolic board, and polyurethane board. In this embodiment, the vacuum insulation board is an insulation board with glass fiber as the filler, which has a low heat transfer coefficient and excellent insulation performance after assembly. The frame 4 is made of aluminum alloy, plastic, or aluminum-plastic composite material. In order to increase the fixing strength between the insulation layer 1 and the bottom plate 2 and the front panel 3, an adhesive can be applied between the insulation layer 1 and the bottom plate 2, and between the insulation layer 1 and the front panel 3. This device assembles the insulation layer 1, the base plate 2, and the panel 3 through a mechanical structure. The wall panel structure is stable and has high strength, and the whole assembly adopts a plug-in connection method, making the assembly process more convenient.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A lightweight, fireproof, high-strength, heat-insulating wall panel, characterized in that: It includes a protective layer and an insulation layer (1) located in its inner cavity. The protective layer includes a bottom plate (2) and a panel (3) located on both sides of the insulation layer (1) respectively, and a frame (4) located around the insulation layer (1). The two frames (4) are connected by corner brackets (5). The side of the frame (4) away from the insulation layer (1) is provided with a first insertion groove (6). The corner bracket (5) is provided with an insertion part (7) that inserts into the first insertion groove (6) and a limiting stop surface (8) that contacts the end of the frame (4).

2. The lightweight fireproof high-strength thermal insulation wall panel according to claim 1, characterized in that: The first insertion groove (6) has a T-shaped cross section and a limiting slot (9) is provided inside it. The shape of the insertion part (7) is adapted to the first insertion groove (6), and its body is provided with a limiting flange (10) that cooperates with the limiting slot (9).

3. The lightweight fireproof high-strength thermal insulation wall panel according to claim 1, characterized in that: The base plate (2) and the panel (3) are provided with bending portions (11) around the perimeter, and the bending portions (11) are all facing the insulation layer (1). The frame (4) is provided with a set of second insertion grooves (12) on each side facing the base plate (2) and the panel (3) to connect with the bending portions (11).

4. The lightweight fireproof high-strength thermal insulation wall panel according to claim 3, characterized in that: The bending portion (11) has an L-shaped cross section, and the second insertion groove (12) is adapted to the bending portion (11) with an L-shaped cross section. A stop post (13) for limiting the position is provided on the outside of the second insertion groove (12).

5. The lightweight fireproof high-strength thermal insulation wall panel according to claim 1, characterized in that: The base plate (2) and the panel (3) are steel-plastic composite panels, which are made of metal sheet and polymer film.

6. The lightweight fireproof high-strength thermal insulation wall panel according to claim 5, characterized in that: The metal sheet has a thickness of 0.2 to 2 mm and is made of one of the following materials: galvanized steel sheet, stainless steel sheet, or aluminum sheet. The polymer film has a thickness of 0.03 to 0.3 mm and is made of one of the following materials: ASA, PVC, PE, PP, PET, or PA.

7. The lightweight fireproof high-strength thermal insulation wall panel according to claim 1, characterized in that: The insulation layer (1) is one or more of the following: vacuum insulation board, foamed polystyrene board, extruded polystyrene board, graphite polystyrene board, phenolic board, and polyurethane board. The vacuum insulation board is an insulation board with glass fiber as the filler.

8. The lightweight fireproof high-strength thermal insulation wall panel according to claim 1, characterized in that: The frame (4) is made of aluminum alloy, plastic or aluminum-plastic composite material.

9. The lightweight fireproof high-strength thermal insulation wall panel according to claim 1, characterized in that: The insulation layer (1) is coated with an adhesive on the side that contacts the base plate (2) and the panel (3).

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