Hanging structure for special-shaped pipe of economizer
By designing a hanging structure for connecting plates, fixing rods, protective plates, and cleaning components, the problems of economizer irregular tubes swaying and being difficult to clean in the boiler tail flue were solved, achieving stable installation and efficient cleaning, and improving service life and cleaning efficiency.
Patent Information
- Application Number
- CN202423315529.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing economizer tubes with irregular shapes are prone to shaking and are difficult to clean when installed in the boiler tail flue. Dust in the flue gas easily remains on the outer wall of the tube, leading to wear and cleaning difficulties.
A hanging structure including a connecting plate, a fixing rod, a protective plate, a guide filter plate, and a cleaning assembly was designed. The installation stability is improved by buffer springs and guide rollers, and the automatic cleaning of the outer wall of the economizer tube is achieved by sliding rods and cleaning plates.
It enhances the installation stability of the economizer tubes, simplifies the cleaning process, reduces the workload of manual disassembly and cleaning, improves cleaning efficiency, and prevents dust from affecting the preheating effect.
Smart Images

Figure CN223795252U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of economizer irregular tube suspension, specifically relating to an economizer irregular tube suspension structure. Background Technology
[0002] An economizer is a device installed at the bottom of the boiler flue to recover the waste heat of the exhaust gas. It heats the boiler feedwater to saturated water at the pressure of the steam drum. Because it absorbs the heat of the high-temperature flue gas, it reduces the exhaust gas temperature, saves energy, and improves efficiency, hence the name economizer. Economizer tubes are an important component of boiler economizers. They are mainly made of seamless steel pipes through bending or folding. Cast iron economizers consist of a series of horizontal cast iron pipes connected to each other at both ends by cast iron elbows and flanges. Steel pipe economizers consist of a series of parallel serpentine tubes. The serpentine tubes are made of seamless steel pipes with an outer diameter of 25-42 mm, and the tubes are usually arranged in a staggered pattern.
[0003] Existing economizer tubes are typically installed in the flue at the tail end of the boiler. Most installations use a hoisting rope to attach the economizer to the inside of the flue. However, the bends in the economizer tubes are usually exposed. During use, the economizer may shake due to the flue gas blowing inside the flue, causing wear and tear on the tubes. In severe cases, this can even lead to deformation, affecting the normal operation of the economizer. At the same time, dust remains on the outer wall of the economizer tube as the flue gas passes through it. Currently, the only way to clean the outer wall is to disassemble the economizer tube, which is inconvenient. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a special-shaped tube suspension structure for economizers.
[0005] To achieve the above objectives, this utility model provides an economizer irregular tube hanging structure, including a water inlet pipe, economizer tubes evenly connected to one side of the water inlet pipe, a water outlet pipe connected to one end of multiple economizer tubes, connecting plates connected to both sides of the outer walls of multiple economizer tubes, fixing rods evenly connected to the upper and lower parts of two connecting plates, a first protective plate connected between two connecting plates, the upper ends of two first protective plates connected to the lower ends of two fixing rods, the lower ends of two first protective plates connected to the upper ends of the other two fixing rods, a second protective plate connected between two fixing rods, and a protective component connected to the upper part of one side of each of the two connecting plates;
[0006] The protective assembly can be connected to both ends of multiple economizer tubes;
[0007] Cleaning components are slidably connected to both sides of the upper end of the second protective plate;
[0008] One of the two fixed rods is connected to a guide filter plate at the middle of one side, and a collection box is connected between the two guide filter plates. The middle of both sides of the collection box is connected to the lower sides of the two guide filter plates through a mounting plate.
[0009] In the above technical solution, the protective component further includes a frame, and a buffer spring is connected to one side of the inner wall of each of the two frames. One end of several buffer springs and one end of several other buffer springs are connected to a buffer plate. The two buffer plates are slidably connected inside the other frame. A support plate is connected to the middle of one side of each of the two buffer plates. One end of each of the two support plates extends through to one side of the two frames. A guide roller is uniformly rotatably connected to one side of each of the two support plates.
[0010] In the above technical solution, further, a rotating groove is provided on one side of the support plate corresponding to a plurality of guide rollers, and the plurality of guide rollers rotate inside the plurality of rotating grooves, and the support plate is configured in an inverted L-shaped structure.
[0011] In the above technical solution, the cleaning assembly further includes sliding rods, the lower ends of both sliding rods extending through to the lower end of the second protective plate, the lower ends of the two sliding rods are connected to moving rods, the lower ends of the moving rods are evenly connected to cleaning plates, one side of the multiple cleaning plates respectively contacts the outer wall of multiple economizer tubes at multiple points, the lower ends of the multiple cleaning plates are connected to stabilizing rods, the middle of one side of the stabilizing rod is connected to a lever, one end of the lever extends through to one side of one of the first protective plates.
[0012] In the above technical solution, furthermore, each of the multiple cleaning plates is connected to a cleaning brush on one side corresponding to a multiple economizer tube, and the multiple cleaning brushes contact the outer wall of the multiple economizer tubes at multiple points.
[0013] In the above technical solution, further, both sides of the upper end of the two connecting plates are connected to hanging rods, and both sides of the upper end of the two hanging rods are connected to hanging ropes. The upper ends of the two hanging ropes and the upper ends of the other two hanging ropes are connected to fixing plates. The middle of one side of the two fixing plates is connected to an installation rod. One end of the two installation rods extends through to one side of the two fixing plates.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The design incorporates a connecting plate, a fixing rod, a first protective plate, a second protective plate, a frame, a buffer spring, a buffer plate, a support plate, and guide rollers. This design facilitates the protection of the bent pipes at both ends during economizer tube installation, preventing collisions between the economizer tube and the inner wall of the flue pipe. It also significantly enhances the stability of the economizer tube and extends its service life.
[0016] By using a sliding bar, moving bar, cleaning plate, stabilizing bar, lever, guide filter plate, and collection box, the guide filter plate can block some of the smoke and dust from contacting multiple economizer tubes. When it is necessary to clean the outer wall of the economizer tubes, the smoke and dust on the outer wall of multiple economizer tubes can be scraped off directly by manually moving multiple cleaning plates, which improves the cleaning efficiency of the outer wall of the economizer tubes and reduces the workload of disassembling and cleaning the economizer tubes. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure proposed in this utility model;
[0018] Figure 2 This is a cross-sectional view of the present invention;
[0019] Figure 3 This is a schematic diagram of the installation structure of the lever proposed in this utility model;
[0020] Figure 4 This is a schematic diagram of the installation structure of the cleaning plate proposed in this utility model;
[0021] Figure 5 This is a schematic diagram of the installation structure of the guide filter plate proposed in this utility model.
[0022] In the diagram: 1. Inlet pipe; 2. Economizer pipe; 3. Outlet pipe; 4. Connecting plate; 5. Fixing rod; 6. First protective plate; 7. Second protective plate; 8. Frame; 9. Buffer spring; 10. Buffer plate; 11. Support plate; 12. Guide roller; 13. Slide rod; 14. Moving rod; 15. Cleaning plate; 16. Stabilizing rod; 17. Toggle rod; 18. Guide filter plate; 19. Collection box; 20. Mounting plate; 21. Hanging rod; 22. Hanging rope; 23. Fixing plate; 24. Mounting rod. Detailed Implementation
[0023] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0024] like Figures 1-5The economizer tube suspension structure shown includes an inlet pipe 1, with economizer tubes 2 evenly connected to one side of the inlet pipe 1. Multiple economizer tubes 2 are each connected to an outlet pipe 3 at one end. Connecting plates 4 are connected to both sides of the outer walls of the multiple economizer tubes 2. Fixing rods 5 are evenly connected between the upper and lower parts of two connecting plates 4. First protective plates 6 are connected between two connecting plates 4. The upper ends of the two first protective plates 6 are connected to the lower ends of two of the fixing rods 5, and the lower ends of the two first protective plates 6 are connected to the upper ends of the other two fixing rods 5. A second protective plate 7 is connected between the two fixing rods 5. Protective components are connected to the upper part of one side of each of the two connecting plates 4. These protective components can protect multiple economizer tubes. The tube 2 is connected at both ends. The upper sides of the second protective plate 7 are slidably connected with cleaning components. The middle of one side of each of the two fixed rods 5 is connected with a guide filter plate 18. A collection box 19 is connected between the two guide filter plates 18. The middle of both sides of the collection box 19 is connected to the lower sides of the two guide filter plates 18 through the mounting plate 20. The upper sides of the two connecting plates 4 are connected with hanging rods 21. The upper sides of the two hanging rods 21 are connected with hanging ropes 22. The upper ends of the two hanging ropes 22 and the upper ends of the other two hanging ropes 22 are connected with fixed plates 23. The middle of one side of each of the two fixed plates 23 is connected with a mounting rod 24. One end of the two mounting rods 24 extends through to one side of the two fixed plates 23.
[0025] Two mounting rods 24 are fixed to both sides of the inner wall of the flue. The device can be suspended into the flue through the fixing plate 23, the suspension rope 22 and the suspension rod 21. During the hoisting process, the protective components can protect the bends at both ends of the multiple economizer tubes 2 to avoid collision between the ends of the economizer tubes 2 and the inner wall of the flue. After long-term use, the cleaning components can clean the outer wall of the economizer tubes 2. The cleaned dust falls into the collection box 19 through the guide filter plate 18 to collect the cleaned dust. The two guide filter plates 18 are both set in an inclined shape. The surfaces of the two first protective plates 6 and the second protective plates 7 are evenly provided with multiple air outlets to facilitate the normal passage of flue gas.
[0026] The protective assembly includes a frame 8. Each of the two frames 8 has a buffer spring 9 connected to one side of its inner wall. Several buffer springs 9 are connected to a buffer plate 10 at one end and another buffer spring 9 at the other end. The two buffer plates 10 are slidably connected inside the other frame 8. A support plate 11 is connected to the middle of one side of the two buffer plates 10. One end of the two support plates 11 extends through to one side of the two frames 8. Guide rollers 12 are uniformly rotatably connected to one side of the two support plates 11. Rotation grooves are opened on one side of the support plates 11 corresponding to the multiple guide rollers 12. The multiple guide rollers 12 rotate inside the multiple rotation grooves. The support plate 11 is arranged in an inverted L-shaped structure.
[0027] During installation, the device needs to be hoisted into the flue pipe using hoisting equipment. When the hoisting equipment moves the device to slide on the inner wall of the flue pipe, the buffer spring 9 can buffer the buffer plate 10 and the support plate 11. One side of the two support plates 11 contacts the two sides of the inner wall of the flue pipe, so that the guide roller 12 rotates on the inner wall of the flue pipe. This can ensure the stability of the device during installation and prevent the bends on both sides of the economizer tube 2 from colliding with the inner wall of the flue pipe during installation. After installation, one side of the two support plates 11 contacts the two sides of the inner wall of the flue pipe, which can ensure the stability of the multiple economizer tubes 2 and prevent them from shaking.
[0028] The cleaning assembly includes slide rods 13, with the lower ends of two slide rods 13 extending through to the lower end of the second protective plate 7. The lower ends of the two slide rods 13 are connected to moving rods 14, and the lower ends of moving rods 14 are evenly connected to cleaning plates 15. One side of the multiple cleaning plates 15 contacts multiple points on the outer wall of multiple economizer tubes 2. The lower ends of the multiple cleaning plates 15 are connected to stabilizing rods 16, and the middle of one side of stabilizing rods 16 is connected to a lever 17. One end of lever 17 extends through to one side of one of the first protective plates 6. One side of the multiple cleaning plates 15 is connected to cleaning brushes corresponding to multiple points on the outer wall of multiple economizer tubes 2, and the multiple cleaning brushes contact multiple points on the outer wall of multiple economizer tubes 2.
[0029] The staff manually moves the lever 17 to move the stabilizing rod 16, multiple cleaning plates 15, moving rod 14 and two sliding rods 13. The two sliding rods 13 slide on the upper end of the second protective plate 7. The multiple cleaning plates 15 can brush and clean the outer wall of multiple economizer tubes 2, which is convenient for removing dust from the outer wall of the economizer tubes 2 and avoids dust residue on the outer wall of the economizer tubes 2, which may cause poor preheating effect of the internal water. The cleaned dust enters the collection box 19 through the guide filter plate 18. The cross-sectional shape of the sliding rods 13 is an inverted T-shaped structure. The second protective plate 7 has a groove corresponding to the two sliding rods 13, and the two sliding rods slide in the two grooves respectively.
[0030] Working principle: Two mounting rods 24 are fixed to both sides of the inner wall of the flue. During installation, the device needs to be hoisted into the flue using hoisting equipment. When the device slides on the inner wall of the flue, the guide roller 12 rotates on the inner wall of the flue, ensuring the stability of the device during installation and preventing collisions between the bends on both sides of the economizer tube 2 and the inner wall of the flue during installation. By fixing two fixing plates 23 to the outer walls of the two mounting rods 24 respectively, the hoisting rods 21 can be suspended by the hoisting ropes 22. During installation, one side of each of the two support plates 11 contacts the inner wall of the flue, and the buffer spring 9 can buffer the buffer plate 10 and the support plate 11, allowing the two connecting plates 4, multiple economizer tubes 2, water inlet pipe 1, and water outlet pipe 3 to be installed inside the flue. By connecting the water inlet pipe 1 to the external water pipe and connecting one end of the water outlet pipe 3 to the boiler water inlet, the stability of the device during installation can be improved. During use, by The support plate 11 contacts the inner wall of the flue, ensuring the device is firmly placed inside the flue and preventing the economizer tube 2 from shaking when the flue is venting. When the boiler is working, flue gas enters the flue and comes into contact with multiple economizer tubes 2 through two guide filter plates 18. The guide filter plates 18 can filter some dust. The flue gas can preheat the water inside the economizer tube 2. However, dust will remain on the outer wall of the economizer tube 2 when the flue gas passes through it. After long-term use, the operator can manually move the lever 17 to move the stabilizing rod 16, multiple cleaning plates 15, moving rod 14, and two sliding rods 13. The two sliding rods 13 slide on the upper end of the second protective plate 7. The multiple cleaning plates 15 can brush and clean the outer wall of multiple economizer tubes 2, making it easier to remove dust from the outer wall of the economizer tube 2 and preventing dust from remaining on the outer wall of the economizer tube 2 and causing poor preheating effect of the internal water. The cleaned dust enters the collection box 19 through the guide filter plates 18.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A special-shaped tube hanging structure of an economizer, comprising a water inlet pipe (1), characterized in that, The water inlet pipe (1) one side is evenly connected with economizer pipe (2), a plurality of economizer pipe (2) one end is connected with water outlet pipe (3), a plurality of the economizer pipe (2) outer wall both sides are connected with connecting plate (4), two the connecting plate (4) between upper and lower part is evenly connected with fixed rod (5), two the connecting plate (4) between are connected with first guard board (6), two the first guard board (6) upper end and two fixed rod (5) lower end are connected, two the first guard board (6) lower end and another two fixed rod (5) upper end are connected, wherein two fixed rod (5) between are connected with second guard board (7), two the connecting plate (4) one side upper part is connected with protection assembly; The protection assembly can be connected to the two ends of the plurality of economizer pipes (2); The second guard board (7) upper end both sides are slidably connected with cleaning assembly; Wherein two the fixed rod (5) one side middle part is connected with guide filter plate (18), two the guide filter plate (18) between are connected with collection box (19), the collection box (19) both sides middle part are connected with two guide filter plate (18) lower end both sides through mounting plate (20).
2. The peculiar-shaped tube hanging structure of an economizer according to claim 1, characterized in that, The protection assembly includes a frame (8), two the frame (8) inner wall one side is connected with buffer spring (9), wherein several buffer springs (9) one end and another several buffer springs (9) one end are connected with buffer plate (10), two the buffer plate (10) are respectively located in the other frame (8) interior sliding connection, two the buffer plate (10) one side middle part is connected with support plate (11), two the support plate (11) one end is respectively extended to two frame (8) one side, two the support plate (11) one side is evenly rotatably connected with guide roller (12).
3. The peculiar-shaped tube hanging structure of an economizer according to claim 2, characterized in that, The support plate (11) one side is respectively provided with rotating groove, a plurality of the guide roller (12) is rotatably arranged in the rotating groove, and the support plate (11) is in inverted L-shaped structure.
4. The economizer irregular-shaped tube hanger structure according to claim 1, characterized in that, The cleaning assembly includes a sliding rod (13), two the sliding rod (13) lower end is extended to the second guard board (7) lower end, two sliding rod (13) lower end is connected with moving rod (14), the moving rod (14) lower end is evenly connected with cleaning plate (15), a plurality of the cleaning plate (15) one side is respectively contacted with a plurality of economizer pipe (2) outer wall, a plurality of the cleaning plate (15) lower end is connected with stabilizing rod (16), the stabilizing rod (16) one side middle part is connected with lever (17), the lever (17) one end is extended to one side of one of the first guard board (6).
5. The peculiar-shaped tube hanging structure of an economizer according to claim 4, characterized in that, A plurality of the cleaning plate (15) one side is respectively connected with cleaning brush, and the plurality of cleaning brushes are respectively contacted with the outer wall of the plurality of economizer pipes (2).
6. The peculiar-shaped tube hanging structure of an economizer according to claim 1, characterized in that, Two sides of upper end of two connecting plates (4) are connected with suspending rods (21), upper ends of two sides of two suspending rods (21) are connected with suspending ropes (22), upper ends of two suspending ropes (22) are connected with fixed plates (23) with upper ends of other two suspending ropes (22), one side of two fixed plates (23) is connected with installation rods (24), one end of two installation rods (24) extends to one side of two fixed plates (23) respectively.