Nozzle brick assembly and kiln
By designing a nozzle brick assembly, including the brick body and anchoring device, the problem of difficult nozzle brick replacement was solved, enabling convenient installation and disassembly and improving the efficiency of kiln operation.
Patent Information
- Application Number
- CN202422592064.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The nozzle bricks are difficult to replace in the kiln, especially due to their high density and the difficulty in removing them under harsh operating conditions, which affects production stability.
A nozzle brick assembly was designed, including a brick body and an anchoring device. The brick body is installed on the kiln side wall from the outside, has a mixing channel inside, and extends downward at an angle. It is fixed or pulled out by the anchoring device, simplifying the replacement process.
It facilitates the installation and removal of nozzle bricks, reduces the contact surface with the kiln, lowers friction, increases operating space, and improves replacement efficiency.
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Figure CN223795782U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present disclosure relates to the technical field of kiln, in particular, to a nozzle brick assembly and a kiln. BACKGROUND
[0002] The nozzle brick is a special-shaped brick used in a melting furnace, which is a passage for the combustion gun to shoot the atomized heavy oil or natural gas into the melting furnace to mix with the combustion air. Since the nozzle brick is located at the flame port and directly contacts the flame, it is easy to be burned out. When the nozzle brick is burned out, it will affect the state of the flame, cause the production process to fluctuate, and result in production loss. Therefore, the nozzle brick should be replaced when it is burned out.
[0003] At present, the nozzle bricks of the side-burning type small furnace of the glass kiln are mostly embedded in the side wall of the small furnace, and need to be taken out for replacement. The nozzle brick is made of fused brick material, which has a large density. Therefore, when the nozzle brick is replaced, the operation environment is poor and it is difficult to take out the nozzle brick. CONTENT OF THE INVENTION
[0004] The purpose of the present disclosure is to provide a nozzle brick assembly and a kiln which can solve the above technical problems.
[0005] In order to achieve the above purpose, the present disclosure provides a nozzle brick assembly, comprising: a brick body for being installed into the side wall of a kiln from the outside, wherein the brick body is provided with a mounting hole for mounting a combustion gun and a mixing passage connected with the mounting hole and penetrating through the brick body, the mixing passage is used for communicating with a flame port in the side wall of the kiln, and an end of the brick body towards the inside of the kiln extends out of the kiln and is arranged obliquely downward; and an anchor device for being arranged outside the kiln, one end of the anchor device is connected with the part of the brick body extending out of the kiln to fix or pull out the brick body from the side wall of the kiln.
[0006] Optionally, the end of the brick body towards the inside of the kiln is configured in a wedge-shaped structure.
[0007] Optionally, the two ends of the brick body towards the inside and outside of the kiln are symmetrically arranged.
[0008] Optionally, the brick body comprises a first brick block and a second brick block, and the first brick block and the second brick block are respectively provided with a clamping structure matched with each other to be spliced into the brick body.
[0009] Optionally, the side wall of the kiln is provided with a nozzle brick mounting groove, the first brick block is arranged inside the nozzle brick mounting groove, and the second brick block is arranged outside the first brick block along the extension direction of the nozzle brick mounting groove.
[0010] Optionally, the anchoring device includes an anchor rod, a column, and a connecting block. The column is vertically arranged and its height is lower than the lowest point of the brick. The connecting block is located at the top of the column and has a first anchor hole. The brick has a second anchor hole. One end of the anchor rod is hooked to the first anchor hole and the other end is hooked to the second anchor hole.
[0011] Optionally, the anchor bolt includes a first anchor hook, a second anchor hook, and a threaded sleeve. The two ends of the threaded sleeve are respectively provided with internal threads in opposite directions. One end of the first anchor hook and the second anchor hook are provided with external threads that match the internal threads, and the other end is provided with a first hooking part.
[0012] Optionally, the anchoring device further includes a hook, one end of which is provided with a second hooking part that engages with the second anchor hole, and the other end is provided with a handle.
[0013] This disclosure also provides a kiln, including the above-described nozzle-brick assembly.
[0014] Optionally, the kiln further includes a combustion gun, and the side wall of the kiln is provided with a nozzle brick mounting groove that is inclined upward from the outside to the inside, a combustion gun mounting position that communicates with the nozzle brick mounting groove and is located above the nozzle brick mounting groove, and a flame nozzle that communicates with the nozzle brick mounting groove and is located below the nozzle brick mounting groove.
[0015] With the above technical solution, the brick is installed on the side wall of the kiln from the outside, which facilitates installation and disassembly. The brick is equipped with a mixing channel, one end of which is connected to the combustion gun and the other end is connected to the flame nozzle. The outer end of the brick is set at an angle downward, which makes it easier to remove the brick. However, this may cause the brick to slip, so an anchoring device is set to fix the brick. When it is necessary to replace the brick, it can also be pulled out by the anchoring device.
[0016] Other features and advantages of this disclosure will be described in detail in the following detailed description section. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the present disclosure and form part of the specification. They are used together with the following detailed description to explain the present disclosure, but do not constitute a limitation thereof. In the drawings:
[0018] Figure 1 This is a schematic diagram of the installation of the nozzle brick assembly in this disclosure;
[0019] Figure 2 This is a schematic diagram of the interior of the side wall of the kiln in this disclosure;
[0020] Figure 3 This is a side view of the brick in this disclosure;
[0021] Figure 4 This is the front view of the brick in this disclosure;
[0022] Figure 5 This is a schematic diagram of the anchor bolt structure in this disclosure;
[0023] Figure 6 This is a schematic diagram of the hook structure in this disclosure.
[0024] Explanation of reference numerals in the attached figures
[0025] 1. Kiln; 101. Burner mounting position; 102. Flame nozzle; 103. Nozzle brick mounting groove; 2. Brick body; 21. Mounting hole; 22. Mixing channel; 23. First brick; 24. Second brick; 25. Second anchor hole; 26. Snap-fit structure; 3. Anchoring device; 31. Anchor rod; 311. First anchor hook; 3111. First hooking part; 312. Second anchor hook; 313. Threaded sleeve; 32. Connecting block; 33. Column; 34. Pull hook; 341. Second hooking part; 342. Handle. Detailed Implementation
[0026] The specific embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit this disclosure.
[0027] In this disclosure, unless otherwise stated, directional terms such as "upper," "lower," "top," and "bottom" generally refer to the upper, lower, top, and bottom of the corresponding component in the direction of gravity when in use, while "inner" and "outer" refer to the inner and outer contours relative to the component or structure itself. Furthermore, it should be noted that terms such as "first" and "second" are used to distinguish one element from another and do not indicate sequence or importance. Additionally, in the description with reference to the accompanying drawings, the same reference numerals in different drawings denote the same element.
[0028] like Figure 1 As shown, this disclosure provides a nozzle brick assembly, including: a brick body 2 for installation into the side wall of a kiln 1 from the outside, the brick body 2 having an installation hole 21 for installing a combustion gun and a mixing channel 22 connected to the installation hole 21 and penetrating the brick body 2, the mixing channel 22 communicating with a flame nozzle 102 in the side wall of the kiln 1, one end of the brick body 2 extending out of the kiln 1 and inclined downward; and an anchoring device 3 for being disposed outside the kiln 1, one end of the anchoring device 3 being connected to the portion of the brick body 2 extending out of the kiln 1 to fix or pull the brick body 2 out of the side wall of the kiln 1.
[0029] With the above technical solution, the brick 2 is installed on the side wall of the kiln 1 from the outside, which facilitates installation and disassembly. A mixing channel 22 is provided inside the brick 2, one end of which is connected to the combustion gun, and the other end is connected to the flame nozzle 102. The outer end of the brick 2 is inclined downwards, making it easier to remove. However, this can cause the brick 2 to slip, so an anchoring device 3 is installed to fix the brick 2. When it is necessary to replace the brick 2, it can be pulled out using the anchoring device 3. Furthermore, since one end of the brick 2 extends beyond the kiln 1, this end does not contact the side wall of the kiln 1, reducing the contact area between the brick 2 and the kiln 1, thereby reducing friction and making it easier to remove. It also increases the exposed area of the brick 2, which in turn increases the operating area and thus the operating space.
[0030] As an optional implementation method, such as Figure 1 As shown, the end of the brick 2 facing the inside of the kiln 1 is constructed with a wedge-shaped structure. The wedge-shaped structure has less friction with the side wall of the kiln 1 compared to the rectangular structure, making it easier to remove.
[0031] Optionally, such as Figure 3 As shown, the brick body 2 is symmetrically arranged at both ends facing the inner and outer sides of the kiln 1. On the one hand, the outer part of the brick body 2 is also a wedge-shaped structure, which occupies less space and prevents interference with other devices outside the kiln 1. On the other hand, both ends of the brick body 2 can be inserted into the side wall of the kiln 1 without distinguishing between front and rear ends, making it more convenient to use. Therefore, it is necessary to provide a second anchor hole 25 at both ends of the brick body 2 so that both ends can be hooked with the anchoring device 3.
[0032] As an optional implementation method, such as Figure 4 As shown, the brick body 2 includes a first brick 23 and a second brick 24. The first brick 23 and the second brick 24 are respectively provided with interlocking structures 26 to be assembled into the brick body 2. In this way, the weight of a single brick is 1 / 2 of the weight of the whole brick, which can reduce the weight of a single brick and make it easier for workers to operate. For example, the interlocking structure 26 is a matching concave-convex structure to ensure that the first brick 23 and the second brick 24 are precisely aligned during installation.
[0033] Optionally, such as Figure 1As shown, the side wall of the kiln 1 is provided with a nozzle brick mounting groove 103. A first brick 23 is placed inside the nozzle brick mounting groove 103, and a second brick 24 is placed outside the first brick 23 along the extension direction of the nozzle brick mounting groove 103. In this way, the outer second brick 24 can abut against the first brick 23, and only the second brick 24 needs to be anchored. A second anchor hole 25 is also required on the inner side of the first brick 23 facing the second brick 24 to facilitate pulling out the first brick 23. Of course, in other embodiments, the first brick 23 and the second brick 24 can also be arranged along the extension direction of the nozzle brick mounting groove 103. In this way, the first brick 23 and the second brick 24 can be connected and fixed by a snap-fit structure 26, or two anchoring devices 3 can be set to connect the first brick 23 and the second brick 24 respectively.
[0034] As an optional implementation method, such as Figure 1 As shown, the anchoring device 3 includes an anchor rod 31, a column 33, and a connecting block 32. The column 33 is vertically installed and its height is lower than the lowest point of the brick 2. The connecting block 32 is installed on the top of the column 33. The connecting block 32 is provided with a first anchor hole, and the brick 2 is provided with a second anchor hole 25. One end of the anchor rod 31 is hooked to the first anchor hole, and the other end is hooked to the second anchor hole 25. The hooking method makes it easier to install and disassemble. The anchor rod 31 abuts against the brick in an upward oblique direction to prevent the brick from slipping out.
[0035] Optionally, such as Figure 5 As shown, the anchor rod 31 includes a first anchor hook 311, a second anchor hook 312, and a threaded sleeve 313. The two ends of the threaded sleeve 313 are respectively provided with internal threads in opposite directions. One end of the first anchor hook 311 and the second anchor hook 312 is provided with an external thread that matches the internal thread, and the other end is provided with a first hooking part 3111. The length of the anchor rod 31 can be adjusted by rotating the threaded sleeve 313, thereby fixing and adjusting the position of the brick 2. In use, the brick 2 is first installed into the nozzle brick mounting groove 103, then the anchor rod 31 is installed, the first anchor hook 311 is hooked with the first anchor hole, the second anchor hook 312 is hooked with the second anchor hole 25, and finally the threaded sleeve 313 is rotated to adjust the position of the brick 2.
[0036] Optionally, such as Figure 6 As shown, the anchoring device 3 also includes a hook 34. One end of the hook 34 is provided with a second hook part 341 that hooks into the second anchor hole 25, and the other end is provided with a handle 342. The brick 2 can be easily pulled out by the hook 34.
[0037] This disclosure also provides a kiln 1, including: the above-mentioned nozzle brick assembly, wherein one end of the outer side of the brick body 2 is installed on the side wall of the kiln 1 at an angle downward, which makes it easier to remove the brick body 2 and facilitates the replacement of the nozzle brick.
[0038] Optionally, such as Figure 2As shown, the kiln 1 also includes a combustion gun. The side wall of the kiln 1 is provided with a nozzle brick mounting groove 103 that is inclined upward from the outside to the inside, a combustion gun mounting position 101 that is connected to and located above the nozzle brick mounting groove 103, and a flame nozzle 102 that is connected to and located below the nozzle brick mounting groove 103. The combustion gun is installed on the combustion gun mounting position 101 and connected to the mounting hole 21. The combustion gun ejects atomized heavy oil or natural gas into the mixing channel 22, mixes with the combustion air, ignites, and is ejected from the flame nozzle 102 into the kiln 1. When replacing the brick 2, the combustion gun needs to be removed first, and then installed again when the brick 2 is replaced. After the combustion gun is removed, the side of the brick 2 facing the combustion gun mounting position 101 and the end extending out of the kiln 1 can be used as an operating space, which makes operation easier.
[0039] The preferred embodiments of the present disclosure have been described in detail above with reference to the accompanying drawings. However, the present disclosure is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present disclosure, various simple modifications can be made to the technical solutions of the present disclosure, and these simple modifications all fall within the protection scope of the present disclosure.
[0040] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, this disclosure will not describe the various possible combinations separately.
[0041] Furthermore, various different embodiments of this disclosure can be combined in any way, as long as they do not violate the spirit of this disclosure, they should also be regarded as the content disclosed in this disclosure.
Claims
1. A nozzle tile assembly, characterized by, The application relates to a brick body for mounting into the sidewall of a kiln from the outside, wherein the brick body is internally provided with a mounting hole for mounting a combustion gun and a mixing channel connected with the mounting hole and penetrating through the brick body, the mixing channel is used for communicating with a fire spouting hole in the sidewall of the kiln, and the end of the brick body towards the inside of the kiln extends out of the kiln and is arranged in a downward inclination. An anchor device is arranged outside the kiln, one end of the anchor device is connected with the part of the brick body extending out of the kiln to fix or pull out the brick body from the sidewall of the kiln. The end of the brick body towards the inside of the kiln is configured as a wedge-shaped structure. The two ends of the brick body towards the inside and outside of the kiln are symmetrically arranged.
2. The nozzle tile assembly of claim 1, wherein, The brick body comprises a first brick and a second brick, the first brick and the second brick are respectively provided with matched clamping structures to be spliced into the brick body.
3. The nozzle tile assembly of claim 2, wherein, The sidewall of the kiln is provided with a nozzle brick mounting groove, the first brick is arranged inside the nozzle brick mounting groove, and the second brick is arranged outside the first brick along the extension direction of the nozzle brick mounting groove.
4. The nozzle tile assembly of claim 1, wherein, The anchor device comprises an anchor rod, a column and a connecting block, the column is vertically arranged and the height of the column is lower than the lowest point of the brick body, the connecting block is arranged on the top of the column, the connecting block is provided with a first anchor hole, the brick body is provided with a second anchor hole, one end of the anchor rod is hooked with the first anchor hole, and the other end is hooked with the second anchor hole.
5. The nozzle tile assembly of claim 4, wherein, The anchor rod comprises a first anchor hook, a second anchor hook and a screw sleeve, the two ends of the screw sleeve are respectively provided with internal threads with opposite rotation directions, one end of the first anchor hook and the second anchor hook is provided with external threads matched with the internal threads, and the other end is provided with a first hooking part.
6. The nozzle tile assembly of claim 1 or 4, wherein, The anchor device further comprises a draw hook, one end of the draw hook is provided with a second hooking part hooked with the second anchor hole, and the other end is provided with a handle.
7. The nozzle tile assembly of claim 6, wherein, The application relates to a nozzle brick assembly.
8. The nozzle tile assembly of claim 6, wherein, The kiln further comprises a combustion gun, the sidewall of the kiln is provided with a nozzle brick mounting groove arranged in an upward inclination from the outside to the inside, a combustion gun mounting position communicated with the nozzle brick mounting groove and located above the nozzle brick mounting groove, and a fire spouting hole communicated with the nozzle brick mounting groove and located below the nozzle brick mounting groove.
9. A kiln, characterized by 10. The kiln of claim 9, wherein,