Dye crushing and mixing device

Abstract

The utility model relates to a dye crushing and mixing device, which belongs to the field of dye processing and comprises a bottom plate, four support rods fixedly connected to the upper surface of the bottom plate and a processing bin fixedly connected among the top ends of the four support rods, and a processing structure for crushing and mixing dye is arranged on the upper surface of the processing bin. The machining structure comprises a motor fixedly connected to the upper surface of the machining bin, a connecting rod fixedly connected to an output shaft of the motor and a first smashing blade fixedly connected to the outer side of the connecting rod. According to the dye smashing and mixing device, through the synergistic effect of the first smashing blades and the second smashing blades, rapid and efficient smashing of dye is achieved, through the multi-stage smashing mode, the smashing speed is increased, the granularity difference after smashing is effectively reduced, the design of stirring paddles and through holes is introduced into the device, and the stirring efficiency is improved. The rotation of the stirring paddle promotes the mutual collision and friction among the dye particles, and the design of the through holes enhances the passing ability of the fluid.

Description

TECHNICAL FIELD

[0001] The utility model relates to dye crushing and mixing device belongs to dye processing field. BACKGROUND

[0002] In the fine and crucial industry of dye processing, the crushing and mixing of dyes are undoubtedly the core steps in the production process, directly related to the quality and performance of the final product. However, the existing dye crushing and mixing equipment generally faces several challenges, which not only hinder the improvement of production efficiency, but also limit the further development and innovation of the dye processing industry.

[0003] The first problem is the unsatisfactory crushing efficiency. Most of the equipment relies on a single crushing mechanism, such as blade or hammer crusher, which can perform basic crushing tasks, but due to design principles and technical level, the crushing efficiency is often difficult to achieve the ideal state. This not only means the extension of production cycle, but also may cause the equipment wear and tear to increase due to long-term crushing operation, increasing the maintenance cost. Secondly, the lack of mixing uniformity is also a problem to be solved. Because the size of the crushed dye particles is not uniform, the mixing equipment often has difficulty in ensuring that all particles can fully and uniformly participate in the mixing process during stirring. This not only affects the color consistency and dyeing effect of the final product, but also may cause uneven product quality, causing trouble to downstream customers. SUMMARY

[0004] (I) Technical problems solved

[0005] In view of the deficiencies of the prior art, the utility model provides a dye crushing and mixing device, which has the advantages of significantly improving the crushing efficiency and optimizing the mixing uniformity.

[0006] (II) Technical scheme

[0007] In order to achieve the above-mentioned purpose of significantly improving the crushing efficiency and optimizing the mixing uniformity, the utility model provides the following technical scheme: a dye crushing and mixing device, comprising a bottom plate, four supporting rods fixedly connected to the upper surface of the bottom plate, and a processing bin fixedly connected between the top ends of the four supporting rods, the upper surface of the processing bin is provided with a processing structure for crushing and mixing the dye;

[0008] The processing structure comprises a motor fixedly connected to the upper surface of the processing bin, a connecting rod fixedly connected to the output shaft of the motor, a first crushing blade fixedly connected to the outer side of the connecting rod, a stirring paddle and a transmission gear, a driven gear meshed with the left and right sides of the transmission gear respectively, a rotating rod fixedly connected to the inner side of the center of the driven gear, a second crushing blade fixedly connected to the outer side of the rotating rod, and an ultrasonic generator fixedly connected to the back of the processing bin.

[0009] Further, the top of the front of the processing bin is provided with a feeding door, and the bottom of the front of the processing bin is fixedly connected with a discharging valve.

[0010] Further, the sound wave generating end of the ultrasonic wave generator penetrates the back of the processing bin and extends to the inside of the processing bin.

[0011] Further, the inner bottom wall of the processing bin is fixedly connected with a guard frame, and the transmission gear and the driven gear are located inside the guard frame, and the transmission gear and the driven gear are conical gears.

[0012] Further, the left end of the left rotating rod penetrates the inner left side wall of the guard frame and the mounting port of the corresponding second crushing blade in sequence and is rotationally connected with the inner left side wall of the processing bin, and the right end of the right rotating rod penetrates the inner right side wall of the guard frame and the mounting port of the corresponding second crushing blade in sequence and is rotationally connected with the inner right side wall of the processing bin.

[0013] Further, the number of the first crushing blades is six, the number of the stirring paddles is five, the stirring paddles are located between two adjacent first crushing blades, and the surface of the stirring paddle blade is provided with a through hole.

[0014] Further, the number of the second crushing blades on the left and right sides is three, and the three second crushing blades on the same side are arranged equidistantly along the left-right direction of the rotating rod.

[0015] (Three) beneficial effects

[0016] Compared with the prior art, the dye crushing and mixing device has the following beneficial effects:

[0017] The dye crushing and mixing device realizes rapid and efficient crushing of the dye through the synergistic effect of the first crushing blades and the second crushing blades. The multi-stage crushing method not only improves the crushing speed, but also effectively reduces the particle size difference after crushing, lays a solid foundation for the subsequent mixing process, introduces the stirring paddle and the through hole design in the device, the rotation of the stirring paddle promotes the mutual collision and friction between the dye particles, and the through hole design enhances the fluidity and reduces the stirring dead angle, thereby significantly improving the mixing uniformity. BRIEF DESCRIPTION OF DRAWINGS

[0018] Fig. 1 It is a structural schematic view of the utility model;

[0019] Fig. 2 It is a perspective view of the bottom plate, the supporting rod and the processing bin in the structure of the utility model;

[0020] Fig. 3 It is a back view of the utility model.

[0021] In the figure: 1, the base plate; 2, the support rod; 3, the processing bin; 4, the motor; 5, the connecting rod; 6, the first crushing blade; 7, the stirring paddle; 8, the transmission gear; 9, the driven gear; 10, the rotating rod; 11, the second crushing blade; 12, the ultrasonic generator; 13, the feeding door; 14, the discharge valve; 15, the protective frame. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] Please refer to Figs. 1 to 3 The present application provides a technical solution: a dye crushing and mixing device, which comprises a base plate 1, four support rods 2 fixedly connected to the upper surface of the base plate 1, and a processing bin 3 fixedly connected between the top ends of the four support rods 2. The upper surface of the processing bin 3 is provided with a processing structure for crushing and mixing the dye.

[0024] As shown in Fig. 1 The processing structure comprises a motor 4 fixedly connected to the upper surface of the processing bin 3, a connecting rod 5 fixedly connected to the output shaft of the motor 4, a first crushing blade 6 fixedly connected to the outer side of the connecting rod 5, a stirring paddle 7 and a transmission gear 8, a driven gear 9 meshed with the left side and the right side of the transmission gear 8 respectively, a rotating rod 10 fixedly connected to the inner side of the center of the driven gear 9, a second crushing blade 11 fixedly connected to the outer side of the rotating rod 10, and an ultrasonic generator 12 fixedly connected to the back of the processing bin 3.

[0025] It should be noted that the top of the front of the processing bin 3 is provided with a feeding door 13, and the bottom of the front of the processing bin 3 is fixedly connected with a discharge valve 14. The feeding door 13 facilitates the addition of dye into the processing bin 3, and the discharge valve 14 facilitates the discharge of the processed dye after mixing is completed.

[0026] The sound wave generating end of the ultrasonic generator 12 penetrates through the back of the processing bin 3 and extends to the inner side of the processing bin 3. The introduction of ultrasonic waves helps to break the agglomeration phenomenon between dye particles, further improving the uniformity of mixing, and the cavitation effect of ultrasonic waves can also promote the dispersion and dissolution of the dye to a certain extent.

[0027] The inner bottom wall of the processing bin 3 is fixedly connected with a guard frame 15, and the transmission gear 8 and the driven gear 9 are located on the inner side of the guard frame 15, the transmission gear 8 and the driven gear 9 are both conical gears, the left end of the left rotating rod 10 penetrates the inner left side wall of the guard frame 15 and the mounting port corresponding to the second crushing blade 11 in sequence and is rotationally connected with the inner left side wall of the processing bin 3, the right end of the right rotating rod 10 penetrates the inner right side wall of the guard frame 15 and the mounting port corresponding to the second crushing blade 11 in sequence and is rotationally connected with the inner right side wall of the processing bin 3, and the design of the guard frame 15 plays a role in protecting the transmission gear 8 and the driven gear 9, avoiding the influence of the dye on the gears.

[0028] The number of the first crushing blades 6 is six, the number of the stirring paddles 7 is five, the stirring paddles 7 are located between two adjacent first crushing blades 6, the surface of the stirring paddle 7 blade is provided with a through hole, the through hole on the stirring paddle 7 blade can enhance the stirring effect, make the fluid more easily pass through, and promote the mixing uniformity, and the number of the second crushing blades 11 on the left and right sides is both three, and the three second crushing blades 11 on the same side are arranged equidistantly along the left and right directions of the rotating rod 10.

[0029] The working principle of the above embodiment is as follows:

[0030] After the device is started, the motor 4 serves as a power source to drive the connecting rod 5 to rotate, the first crushing blades 6 on the outer side of the connecting rod 5 rotate accordingly to preliminarily crush the dye poured through the pouring door 13, at the same time, the meshing transmission of the transmission gear 8 and the driven gear 9 enables the rotating rod 10 to rotate synchronously, and the second crushing blades 11 fixedly connected to the outer side of the rotating rod 10 further finely crush the dye, in addition, when the connecting rod 5 rotates, the stirring paddles 7 also rotate, the rotation of the stirring paddles 7 not only promotes the mutual collision and friction between the dye particles, enhances the crushing effect, but also realizes the preliminary mixing of the dye, and the ultrasonic generator 12 is started, the cavitation effect of the ultrasonic wave can break the agglomeration phenomenon between the dye particles, promote the dispersion and dissolution of the dye, thereby further improving the mixing uniformity.

[0031] The electrical components appearing in the text are all electrically connected with the main controller and the power supply, the main controller can be a conventional known device such as a computer for control, and the existing disclosed power connection technology is not described herein.

[0032] It should be noted that the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or device including the element.

[0033] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A dye grinding and mixing device, comprising a base plate (1), four supporting rods (2) fixedly connected to the upper surface of the base plate (1), and a processing bin (3) fixedly connected between the top ends of the four supporting rods (2), characterized in that: The upper surface of the processing bin (3) is provided with a processing structure for crushing and mixing the dyes; The processing structure comprises a motor (4) fixedly connected to the upper surface of the processing bin (3), a connecting rod (5) fixedly connected to the output shaft of the motor (4), a first crushing blade (6) fixedly connected to the outer side of the connecting rod (5), a stirring paddle (7) and a transmission gear (8), a driven gear (9) meshing with the left side and the right side of the transmission gear (8) respectively, a rotating rod (10) fixedly connected to the inner side of the center of the driven gear (9), a second crushing blade (11) fixedly connected to the outer side of the rotating rod (10), and an ultrasonic generator (12) fixedly connected to the back of the processing bin (3).

2. The dye pulverization and mixing apparatus according to claim 1, characterized by: The top of the front surface of the processing bin (3) is provided with a feeding door (13), and the bottom of the front surface of the processing bin (3) is fixedly connected with a discharge valve (14).

3. The dye pulverizing and mixing apparatus according to claim 1, characterized by: The sound wave generating end of the ultrasonic generator (12) penetrates through the back of the processing bin (3) and extends to the inside of the processing bin (3).

4. The dye pulverizing and mixing apparatus according to claim 1, characterized by: The inner bottom wall of the processing bin (3) is fixedly connected with a guard frame (15), and the transmission gear (8) and the driven gear (9) are located inside the guard frame (15), and the transmission gear (8) and the driven gear (9) are both conical gears.

5. The dye pulverizing and mixing apparatus according to claim 1, characterized by: The left end of the left rotating rod (10) penetrates through the inner left side wall of the guard frame (15) and the mounting hole corresponding to the second crushing blade (11) in sequence and is rotationally connected with the inner left side wall of the processing bin (3), and the right end of the right rotating rod (10) penetrates through the inner right side wall of the guard frame (15) and the mounting hole corresponding to the second crushing blade (11) in sequence and is rotationally connected with the inner right side wall of the processing bin (3).

6. The dye pulverizing and mixing apparatus according to claim 1, characterized by: The number of the first crushing blades (6) is six, the number of the stirring paddles (7) is five, the stirring paddles (7) are located between two adjacent first crushing blades (6), and the surface of the paddle blade of the stirring paddle (7) is provided with a through hole.

7. The dye pulverizing and mixing apparatus according to claim 1, characterized by: The number of the second crushing blades (11) on the left and right sides is three, and the three second crushing blades (11) on the same side are arranged equidistantly along the left and right directions of the rotating rod (10).

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