Uniform color paste batching device for antibacterial fabric

Abstract

The utility model relates to the technical field of batching devices, in particular to a uniform color paste batching device for an antibacterial fabric. The device comprises a mounting main frame, a batching tank is movably arranged in the mounting main frame, a plurality of weighing sensors are arranged at the top of the mounting main frame, a mounting seat is arranged at the top of each weighing sensor, an L-shaped blanking barrel is arranged at the top of each mounting seat, a color paste funnel is arranged on one side of the top of each L-shaped blanking barrel, and a blanking stirring assembly and an opening and closing assembly are arranged in each L-shaped blanking barrel. The weighing sensor is arranged at the bottom of the L-shaped discharging barrel and matched with the controller to accurately set the matching weight of each color paste, the weighing sensor monitors the weight of the color paste in real time in the matching process, and the corresponding discharging channel is closed once the weight of the color paste reaches a preset value, so that each color paste can participate in matching with the accurate weight, and the matching efficiency is improved. The color paste matching accuracy is greatly improved, the strict requirement of the antibacterial fabric for the color paste matching precision is met, and the color consistency and stability of the finished fabric are guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to a batching device technical field especially relates to a color paste even batching device of antibacterial fabric. BACKGROUND

[0002] In the production process of antibacterial fabric, the uniform batching of color paste is crucial. It not only directly affects the color presentation of the fabric, but also relates to the stability of antibacterial performance and overall quality of the fabric.

[0003] At present, the traditional color paste batching device has some problems that are difficult to overcome. First, it cannot effectively avoid the precipitation and stratification of color paste during storage and batching, which leads to uneven composition of color paste and ultimately causes color difference during antibacterial fabric dyeing, affecting product appearance and quality.

[0004] Secondly, in terms of color paste proportioning accuracy, most existing equipment relies on manual experience operation, lacks precise weight control and automated proportioning process. Manual operation not only has low efficiency and is difficult to meet large-scale production demand, but also is prone to errors due to human factors, resulting in inaccurate color paste proportioning and further affecting the quality stability and consistency of antibacterial fabric. SUMMARY

[0005] The utility model aims at providing a color paste even batching device of antibacterial fabric to solve the problems raised in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme, which comprises a mounting main frame, a batching tank is movably arranged in the mounting main frame, a plurality of weighing sensors are arranged on the top of the mounting main frame, an installation seat is arranged on the top of each weighing sensor, an L-shaped discharge cylinder is arranged on the top of the installation seat, a color paste hopper is arranged on one side of the top of the L-shaped discharge cylinder, and a discharge stirring assembly and an opening and closing assembly are arranged in the L-shaped discharge cylinder.

[0007] As a preferred scheme of the utility model, a first mounting bracket is arranged on one side of the L-shaped discharge cylinder, and a support frame is further arranged on the inner wall of the L-shaped discharge cylinder, which is located in front of the opening and closing assembly.

[0008] As a preferred scheme of the utility model, the discharge stirring assembly comprises a motor one arranged on the first mounting bracket, a transmission end of the motor one is connected with a rotating shaft through a coupling one, the rotating shaft is arranged between a sealing bearing one and the support frame, the sealing bearing one is arranged on the wall body of the L-shaped discharge cylinder close to the first mounting bracket side, a spiral pushing blade is arranged on the rotating shaft, a plurality of stirring arms are further arranged on the rotating shaft, a plurality of stirring claws are arranged on each stirring arm, and the plurality of stirring arms are equidistantly arranged between the leaf intervals of the spiral pushing blade.

[0009] As the utility model preferred scheme, the upper and lower two ends of one side of L-shaped blanking cylinder are symmetrically provided with mounting blocks, wherein a second mounting frame is arranged on the top mounting block.

[0010] As the utility model preferred scheme, the opening and closing assembly comprises a cover plate, the cover plate is arranged in the L-shaped blanking cylinder, a sealing ring is arranged on the outer wall of the cover plate, movable shafts are symmetrically arranged on the top and bottom of the cover plate, the movable shafts are arranged on the mounting blocks through sealing bearings two, a second motor is arranged on the second mounting frame, and the transmission end of the second motor is connected with the movable shaft on the top through a coupling two.

[0011] As the utility model preferred scheme, a pair of sliding rails are arranged in the mounting main frame, a sliding groove is formed in the position corresponding to the sliding rail at the bottom of the batching tank, the sliding rail is arranged in the sliding groove, and a handle is arranged on the front surface of the batching tank.

[0012] Compared with the prior art, the above technical scheme of the utility model has the following beneficial technical effects:

[0013] 1. The weighing sensor is arranged at the bottom of the L-shaped blanking cylinder, and the controller can accurately set the matching weight of each color paste. During the matching process, the weighing sensor monitors the weight of the color paste in real time. Once the preset value is reached, the controller is immediately fed back, the controller quickly acts, and the corresponding blanking channel is closed, so that each color paste can participate in the matching with accurate weight, the accuracy of the color paste matching is greatly improved, the strict requirement of the color paste matching precision of the antibacterial fabric is met, and the consistency and stability of the finished fabric color are ensured.

[0014] 2. The whole matching process is mostly completed by the motor and the controller. From the stirring of the color paste, the opening and closing of the blanking channel to the forward and reverse rotation control of the motor, the controller can be one-key set and operated, which not only reduces the manual intervention and reduces the labor cost, but also avoids the error that may be caused by manual operation, improves the production efficiency, and is suitable for the color paste batching demand in large-scale antibacterial fabric production.

[0015] 3. The motor one is set as a reciprocating forward and reverse rotation mode, drives the spiral pushing blade and the stirring arm on the rotating shaft to stir the color paste in all directions and uninterruptedly. Compared with the traditional one-way stirring, the reciprocating stirring mode can more effectively prevent the color paste from depositing and stratifying, ensures that the color paste always maintains a uniform mixing state during the whole batching process, provides the subsequent fabric dyeing with stable quality color paste, and helps to improve the uniformity and quality of the antibacterial fabric dyeing. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the utility model;

[0017] Figure 2 It is the whole back structure schematic view of the utility model;

[0018] Figure 3 It is the structure schematic view when the weighing sensor, L shape unloading cylinder, unloading stirring subassembly and opening and closing subassembly of the utility model are assembled;

[0019] Figure 4 It is the structure schematic view when the weighing sensor, L shape unloading cylinder, unloading stirring subassembly and opening and closing subassembly of the utility model are assembled; Figure 3 It is the structure schematic view when the L shape unloading cylinder is cut open;

[0020] Figure 5 It is the structure schematic view when the weighing sensor, L shape unloading cylinder, unloading stirring subassembly and opening and closing subassembly of the utility model are assembled; Figure 3 It is the structure schematic view when the weighing sensor, L shape unloading cylinder, unloading stirring subassembly and opening and closing subassembly of the utility model are assembled;

[0021] Figure 6 It is the unloading stirring subassembly structure schematic view of the utility model;

[0022] Figure 7 It is the opening and closing subassembly structure schematic view of the utility model.

[0023] Reference signs: installation main frame 1, slide rail 10, batching groove 11, slide groove 12, handle 13, weighing sensor 2, mounting seat 3, L shape unloading cylinder 4, support frame 40, first mounting bracket 41, mounting block 42, second mounting bracket 43, color paste hopper 44, unloading stirring subassembly 5, motor one 50, coupling one 51, rotating shaft 52, spiral pushing material blade 53, stirring arm 54, stirring claw 55, opening and closing subassembly 6, motor two 60, coupling two 61, cover plate 62, movable shaft 63, sealing ring 64, sealing bearing one 7, sealing bearing two 8. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantage of the utility model more clear and obvious, the utility model is explained in further detail below by combining with specific implementation manners and referring to the drawings. It should be understood that these descriptions are only exemplary, and are not intended to limit the scope of the utility model. In addition, in the following description, the description of the known structure and technology is omitted to avoid unnecessary confusion of the concept of the utility model.

[0025] As Figures 1-7The utility model provides a kind of color paste uniform dosing device of antibacterial fabric shown, mainly including installation main frame 1, installation main frame 1 provides the basic support frame of entire equipment, in installation main frame 1, dosing tank 11 is set by the mode of movable connection, dosing tank 11 is used to receive proportioned color paste, to realize the smooth sliding of dosing tank 11, a pair of slide rails 10 are provided in installation main frame 1, and slide groove 12 is opened in the position corresponding to slide rail 10 at the bottom of dosing tank 11, slide rail 10 is embedded in slide groove 12, ensure that dosing tank 11 can stably go in and out in installation main frame 1, in addition, handle 13 is installed on the front of dosing tank 11, to facilitate the hand of operating personnel to pull, realize the pull-out operation of dosing tank 11;

[0026] On the top of installation main frame 1, several weighing sensors 2 are evenly arranged, and an installation seat 3 is connected to the top of each weighing sensor 2, the installation seat 3 plays a fixed role, and an L-shaped discharge cylinder 4 is installed on the top thereof, the L-shaped discharge cylinder 4 is a key component for storing and discharging color paste, and a color paste funnel 44 is connected to one side of the top of the L-shaped discharge cylinder 4, so that the operator can pour the color paste into the L-shaped discharge cylinder 4 through the color paste funnel 44;

[0027] To prevent color paste from precipitating and realize smooth discharging, a discharging and stirring assembly 5 is arranged in the L-shaped discharge cylinder 4, a first mounting bracket 41 is installed on one side of the L-shaped discharge cylinder 4 for fixing a first motor 50, and the transmission end of the first motor 50 is connected to a rotating shaft 52 through a shaft coupling 51, which ensures efficient and stable transmission of power. The rotating shaft 52 is installed between a sealing bearing 1 and a support frame 40, the sealing bearing 1 is arranged on the wall near the first mounting bracket 41 on one side of the L-shaped discharge cylinder 4, and the support frame 40 is arranged on the inner wall of the L-shaped discharge cylinder 4 and located in front of an opening and closing assembly 6, which plays an auxiliary supporting role for the rotating shaft 52. A spiral pushing blade 53 is installed on the rotating shaft 52, which can push the color paste to move towards the discharge port when the rotating shaft 52 rotates. In addition, a plurality of stirring arms 54 are arranged on the rotating shaft 52 at intervals, and a plurality of stirring claws 55 are arranged on each stirring arm 54. These stirring arms 54 are evenly distributed between the leaf gaps of the spiral pushing blade 53. When the rotating shaft 52 is driven to rotate by the first motor 50, the stirring arms 54 and the stirring claws 55 can stir the color paste in all directions, effectively preventing the color paste from precipitating;

[0028] The upper and lower ends of one side of the L-shaped blanking cylinder 4 are symmetrically provided with mounting blocks 42, and the mounting block 42 at the top is provided with a second mounting frame 43. The opening and closing assembly 6 includes a cover plate 62 arranged in the L-shaped blanking cylinder 4. A sealing ring 64 is arranged around the outer wall of the cover plate 62 to ensure the sealing performance when the blanking channel is closed, preventing color paste leakage. The top and bottom of the cover plate 62 are symmetrically provided with movable shafts 63, which are installed on the mounting blocks 42 through sealing bearings 2, ensuring that the movable shafts 63 can rotate flexibly and have good sealing performance. The second mounting frame 43 is provided with a motor 2 60, and the transmission end of the motor 2 60 is connected with the movable shaft 63 at the top through a shaft coupling 2 61. When the motor 2 60 is started, the cover plate 62 can be driven to rotate through the movable shaft 63, realizing the opening and closing of the blanking channel.

[0029] When using the color paste proportioning device, first, the preparation work is carried out, and different color pastes that need to be proportioned are poured into corresponding color paste funnels 44. The color paste flows into the L-shaped blanking cylinder 4 connected thereto under the action of gravity. After the color paste filling is completed, the motor 1 50 is started. The motor 1 50 is specially set to a reciprocating forward and reverse rotation mode. After starting, the motor shaft starts to rotate, driving the rotating shaft 52 connected thereto to rotate. The spiral pushing blade 53 and the stirring arm 54 installed on the rotating shaft 52 are stirred in all directions and continuously under the rotation of the rotating shaft 52. Through this reciprocating stirring action, the deposition and stratification of the color paste are effectively avoided, and the uniform state of the color paste is maintained to ensure the stable quality of the color paste.

[0030] When the color paste needs to be proportioned, the positioning operation of the proportioning tank 11 is carried out first. The handle 13 is held by hand, and the proportioning tank 11 is smoothly pulled out from the installation main frame 1, so that the proportioning tank 11 is accurately placed below the discharge port of the L-shaped blanking cylinder 4, and the color paste receiving is prepared. Then, according to the preset color paste proportioning scheme, the weight value required for each color paste is set through the controller of the device, and the value is input into the weighing sensor 2 at the bottom of the proportioning tank 11, and the initial parameter setting is completed.

[0031] After the above preparation work is completed, the color paste proportioning operation can be started, all opening and closing components 6 are opened through the controller, and motor two 60 is started at the same time. After the motor two 60 is operated, the movable shaft 63 is rotated, and then the cover plate 62 connected with the movable shaft 63 is rotated to open the discharge channel at the bottom of the L-shaped discharge cylinder 4. Then, all the motor one 50 is controlled to keep forward rotation through the controller. At this time, the spiral pushing blade 53 continuously pushes the color paste to the discharge port side under the driving of the motor one 50, and the color paste continuously falls into the below proportioning tank 11 along the discharge port. In the process of the color paste falling into the proportioning tank 11, the weighing sensor 2 at the bottom of the proportioning tank 11 monitors the weight of the color paste in real time. When the weighing sensor 2 corresponding to a certain L-shaped discharge cylinder 4 monitors that the pre-set weight value is reached, it means that the proportioning weight of the color paste is completed. At this time, the weighing sensor 2 quickly transmits the signal to the controller, and the controller receives the signal and immediately starts the opening and closing component 6 to close the discharge channel of the L-shaped discharge cylinder 4, and controls the motor one 50 to return to the reciprocating forward and reverse mode to continue to continuously stir the remaining color paste in the cylinder to prevent precipitation.

[0032] After all different kinds of color paste are proportioned according to the set weight, the operator can pull the handle 13 again to take out the proportioning tank 11 filled with the proportioned color paste from the equipment, and then mix and stir the color paste for subsequent processing to meet the actual production and use requirements.

[0033] It should be understood that the above specific embodiments of the present application are only used for illustrative or explanatory purposes of the principles of the present application, and do not constitute a limitation on the present application. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. In addition, the appended claims of the present application are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.

Claims

1. An even dispensing device for color paste of antibacterial fabric, comprising a mounting main frame (1), a dispensing groove (11) movably arranged in the mounting main frame (1), characterized in that: The mounting main frame (1) top is provided with several weighing sensors (2), the top of each weighing sensor (2) is provided with a mounting seat (3), the top of the mounting seat (3) is provided with an L-shaped blanking cylinder (4), one side of the top of the L-shaped blanking cylinder (4) is provided with a color paste funnel (44), the L-shaped blanking cylinder (4) is provided with a blanking stirring assembly (5) and an opening and closing assembly (6) inside.

2. The colorant uniform dispensing device for antibacterial fabric according to claim 1, wherein: One side of the L-shaped blanking cylinder (4) is provided with a first mounting frame (41), and a support frame (40) is further arranged on the inner wall of the L-shaped blanking cylinder (4), and the support frame (40) is located in front of the opening and closing assembly (6).

3. The uniform dispensing device for colorant of antibacterial fabric according to claim 2, characterized in that: The blanking stirring assembly (5) comprises a motor one (50) arranged on the first mounting frame (41), a transmission end of the motor one (50) is connected with a rotating shaft (52) through a shaft coupling one (51), the rotating shaft (52) is arranged between a sealing bearing one (7) and the support frame (40), the sealing bearing one (7) is arranged on the wall body of the L-shaped blanking cylinder (4) near the first mounting frame (41), a spiral pushing blade (53) is arranged on the rotating shaft (52), a plurality of stirring arms (54) are further arranged on the rotating shaft (52), a plurality of stirring claws (55) are arranged on each stirring arm (54), and the plurality of stirring arms (54) are arranged at equal intervals between the leaf gaps of the spiral pushing blade (53).

4. The uniform dispensing device for colorant of antibacterial fabric according to claim 3, characterized in that: The upper and lower ends of one side of the L-shaped blanking cylinder (4) are symmetrically provided with mounting blocks (42), and a second mounting frame (43) is arranged on the top mounting block (42).

5. The uniform dispensing device for colorant of antibacterial fabric according to claim 4, characterized in that: The opening and closing assembly (6) comprises a cover plate (62), the cover plate (62) is arranged in the L-shaped blanking cylinder (4), a sealing ring (64) is arranged on the outer wall of the cover plate (62), the top and bottom of the cover plate (62) are symmetrically provided with movable shafts (63), the movable shafts (63) are arranged on the mounting blocks (42) through sealing bearings two (8), a motor two (60) is arranged on the second mounting frame (43), and a transmission end of the motor two (60) is connected with the top movable shaft (63) through a shaft coupling two (61).

6. The uniform dispensing device for colorant of antibacterial fabric according to claim 5, characterized in that: A pair of sliding rails (10) are arranged in the mounting main frame (1), a sliding groove (12) is formed in the bottom of the dosing tank (11) corresponding to the position of the sliding rail (10), the sliding rail (10) is arranged in the sliding groove (12), and a handle (13) is arranged on the front of the dosing tank (11).

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