Reaction equipment for quantitatively adding catalyst
By introducing a feeding mechanism and a stirring mechanism into the reaction equipment, the problem of catalyst blockage was solved, the quantitative addition of catalyst and the stability of production were achieved, and the automation and safety of the equipment were improved.
Patent Information
- Application Number
- CN202520282308.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-21
AI Technical Summary
Traditional reaction equipment is prone to blockage during the feeding process due to the physical properties of the catalyst, especially powdered catalysts, and lacks effective unblocking methods, which affects the continuity and stability of production.
A reaction device including a material guiding mechanism was designed, comprising components such as an L-shaped vertical plate, a rotating column, a rotating rod, a screw, a moving plate, and an auger. The device achieves quantitative addition and material guiding of the catalyst through motor drive, and is combined with a stirring mechanism to prevent clogging.
This technology enables the quantitative addition of catalysts and prevents clogging, improving the continuity and stability of production and reducing the safety hazards associated with manual unclogging.
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Figure CN223800490U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of diphenyl ethylene production, specifically to the reaction equipment of quantitative catalyst addition. BACKGROUND
[0002] Diphenyl ethylene is an important organic chemical raw material, and has a wide application in the fields of medicine, pesticide, dye, perfume and the like, and its unique chemical structure and property make it become the key component of many high-performance products. With the continuous development of related industries, the demand for diphenyl ethylene is also continuously increasing, and diphenyl ethylene needs to be reacted with raw materials through a reaction equipment in the production process.
[0003] In the production process of diphenyl ethylene, the quantitative addition of catalyst plays a crucial role in the efficiency of the reaction and the quality of the product, and at the same time, the smooth feeding of the reaction raw materials and the catalyst is also a key factor to ensure the continuity of production. At present, the traditional reaction equipment usually has the following problems in the feeding process. On the one hand, the reaction raw materials and the catalyst are prone to be blocked in the feeding funnel due to their physical properties (such as particle size, shape, viscosity, etc.), especially some powdered catalysts, which are more likely to accumulate at the feeding port, resulting in poor feeding. On the other hand, when the feeding funnel is blocked, the existing reaction equipment often lacks effective unblocking means, and manual unblocking not only has low efficiency, but also has safety hazards, which may affect the continuity and stability of production. In view of this, we propose the reaction equipment of quantitative catalyst addition. SUMMARY
[0004] The utility model aims at providing the reaction equipment of quantitative catalyst addition to solve the problems in the above background technology, that is, the traditional reaction equipment usually has the following problems in the feeding process. On the one hand, the reaction raw materials and the catalyst are prone to be blocked in the feeding funnel due to their physical properties (such as particle size, shape, viscosity, etc.), especially some powdered catalysts, which are more likely to accumulate at the feeding port, resulting in poor feeding. On the other hand, when the feeding funnel is blocked, the existing reaction equipment often lacks effective unblocking means, and manual unblocking not only has low efficiency, but also has safety hazards, which may affect the continuity and stability of production.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] Quantitative addition of catalyst reaction equipment, including the bottom plate, the bottom plate is provided with a reaction kettle body fixed by a plurality of support legs, the top surface of the reaction kettle body is fixed with a feeding funnel connected with the inner cavity, the outer wall of the feeding funnel pipe body is provided with a feeding electromagnetic valve, the top surface of the reaction kettle body is provided with a timer, the bottom end of the reaction kettle body is fixed with a discharge pipe connected with the inner cavity, the outer wall of the discharge pipe is provided with a discharge electromagnetic valve, the inside of the reaction kettle body is provided with a stirring mechanism for stirring the catalyst, and the top surface of the reaction kettle body is provided with a timer, and the reaction kettle body further comprises:
[0007] The guide mechanism is arranged on the top surface of the reaction kettle body and is used for guiding the catalyst in the feeding funnel. The guide mechanism comprises a vertical plate fixed on the top surface of the reaction kettle body and shaped as an L-shaped plate, a rotating column rotatably connected with the end of the horizontal plate of the vertical plate, a rotating rod rotatably connected with the top surface of the bottom plate, a screw rod coaxially fixed between the rotating rod and the rotating column, a moving plate slidably connected with the front side surface of the end of the vertical plate of the vertical plate and threadedly connected with the screw rod, a mounting plate fixed on the front side surface of the moving plate, a driving motor mounted on the top surface of the end of the horizontal plate of the vertical plate and having an output shaft coaxially connected with the rotating column, a rotating shaft rotatably connected with the mounting plate, and an auger coaxially fixed on the bottom surface of the rotating shaft and used for guiding.
[0008] As a preferred embodiment, the auger corresponds to the position of the feeding funnel, and the size of the auger is matched with the size of the inner cavity of the feeding funnel.
[0009] As a preferred embodiment, the front side surface of the end of the vertical plate of the vertical plate is provided with a guide groove, and the rear side surface of the moving plate is fixed with a guide block slidably connected with the guide groove of the front side surface of the end of the vertical plate of the vertical plate.
[0010] As a preferred embodiment, the bottom end of the bottom plate is fixed with a non-slip plate matched in shape, the thickness of the non-slip plate is 1-5 cm, and the bottom surface of the non-slip plate is provided with a non-slip pattern.
[0011] As a preferred embodiment, the stirring mechanism comprises a stirring roller rotatably connected with the top surface of the reaction kettle body, and a stirring motor mounted on the top surface of the reaction kettle body and having an output shaft coaxially connected with the stirring roller. The stirring roller penetrates the inner top surface of the reaction kettle body and extends to the inside of the reaction kettle body near the bottom end. The stirring mechanism further comprises a plurality of stirring plates fixed on the circumferential outer wall of the stirring roller and located in the inside of the reaction kettle body.
[0012] As a preferred embodiment, the part where the reaction kettle body contacts with the feeding funnel pipe body is provided with a sealing ring, and the part where the discharge pipe contacts with the reaction kettle body is also provided with a sealing ring.
[0013] As a preferred implementation, the transverse section shape of the front side guide groove of the vertical plate end vertical plate is a convex shape, and the shape of the guide block is a convex shape that matches the shape of the front side surface guide groove of the vertical plate end vertical plate.
[0014] As a preferred implementation, the material guiding mechanism further comprises a protection box fixed on the top surface of the horizontal plate end of the vertical plate, a fixed box fixed on the top surface of the mounting plate, the material guiding motor is located inside the fixed box, the driving motor is located inside the protection box, and the stirring mechanism further comprises a motor box fixed on the top surface of the reaction kettle body, and the stirring motor is located inside the motor box.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] 1、The utility model discloses a reaction kettle, which comprises a bottom plate, a reaction kettle body, a plurality of supporting legs, a feeding funnel, a feeding electromagnetic valve, a discharging pipe, a discharging electromagnetic valve and a timer, and the feeding funnel is connected with the feeding electromagnetic valve.
[0017] 2、The utility model discloses a vertical plate end vertical plate of vertical plate is equipped with the guide groove on the front side surface, and the rear side surface of moving plate is equipped with the guide block of sliding connection with the front side surface guide groove of vertical plate end vertical plate, can guide the movement of moving plate, and then can indirectly guide the movement of the screw auger. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the whole structure schematic diagram of the utility model;
[0019] Figure 2 It is the internal structure schematic diagram of the reaction kettle body in the utility model;
[0020] Figure 3 It is the whole structure schematic diagram of the stirring mechanism in the utility model;
[0021] Figure 4 It is the explosion drawing of the stirring mechanism in the utility model;
[0022] Figure 5 It is the partial explosion drawing in the utility model;
[0023] Figure 6 It is the whole structure schematic diagram of the material guiding mechanism in the utility model;
[0024] Figure 7 It is one of the partial explosion drawing of the material guiding mechanism in the utility model;
[0025] Figure 8 It is the partial explosion view two of the material guiding mechanism in the utility model;
[0026] The meanings of the various reference numerals in the drawings are as follows:
[0027] 1, bottom plate; 2, reaction kettle body; 3, supporting leg; 4, feeding hopper; 5, feeding electromagnetic valve; 6, discharge pipe; 7, discharge electromagnetic valve; 8, material guiding mechanism; 81, vertical plate; 82, rotating column; 83, rotating rod; 84, screw rod; 85, moving plate; 86, guide block; 87, driving motor; 88, protection box; 89, mounting plate; 810, rotating shaft; 811, auger; 812, material guiding motor; 813, fixed box; 9, stirring mechanism; 91, stirring roller; 92, stirring plate; 93, stirring motor; 94, motor box; 10, timer; 11, anti-skid plate. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0029] Please refer to Figures 1-8 The utility model provides technical scheme: quantitative addition catalyst's reaction equipment, including bottom plate 1, bottom plate 1 top is equipped with through several support legs 3 and its fixed reaction kettle body 2, the top surface of reaction kettle body 2 is fixed with the feeding hopper 4 that communicates with its inner chamber, installs the feeding electromagnetic valve 5 on the outer wall of feeding hopper 4 pipe body, installs the timer 10 on the top surface of reaction kettle body 2, the bottom end of reaction kettle body 2 is fixed with the discharge pipe 6 that communicates with its inner chamber, installs the discharge electromagnetic valve 7 on the outer wall of discharge pipe 6, reaction kettle body 2 inside is equipped with the stirring mechanism 9 for stirring catalyst, and the top surface of reaction kettle body 2 installs timer 10, still includes:
[0030] The material guiding mechanism 8 is arranged on the top surface of the reaction kettle body 2 and is used for guiding the catalyst in the feed hopper 4. The material guiding mechanism 8 comprises a vertical plate 81 fixed on the top surface of the reaction kettle body 2 and shaped as an L-shaped plate, a rotating column 82 rotatably connected to the horizontal plate end of the vertical plate 81, a rotating rod 83 rotatably connected to the top surface of the bottom plate 1, a screw rod 84 coaxially fixed between the rotating rod 83 and the rotating column 82, a moving plate 85 slidably connected to the front side surface of the vertical plate end of the vertical plate 81 and threadedly connected with the screw rod 84, a mounting plate 89 fixed on the front side surface of the moving plate 85, a driving motor 87 mounted on the top surface of the horizontal plate end of the vertical plate 81 and having an output shaft coaxially connected with the rotating column 82, a rotating shaft 810 rotatably connected with the mounting plate 89, a worm 811 coaxially fixed on the bottom surface of the rotating shaft 810 and used for guiding the material, and a material guiding motor 812 mounted on the top surface of the mounting plate 89 and having an output shaft coaxially connected with the rotating shaft 810. The bottom plate 1, the reaction kettle body 2, the plurality of supporting legs 3, the feed hopper 4, the feed electromagnetic valve 5, the discharge pipe 6, the discharge electromagnetic valve 7, and the timer 10 are arranged and used in cooperation with the external computer, so that the catalyst can be added quantitatively. Meanwhile, the stirring mechanism 9 is arranged, so that the production of diphenyl ethylene is facilitated. The catalyst or raw material added into the feed hopper 4 can be guided by the material guiding mechanism 8, so that the catalyst or raw material in the feed hopper 4 is prevented from being blocked and affecting the normal use of the whole device.
[0031] In the embodiment, the worm 811 corresponds to the position of the feed hopper 4, and the size of the worm 811 is matched with the size of the inner cavity of the feed hopper 4, so that the catalyst or raw material in the feed hopper 4 can be guided smoothly.
[0032] In addition, the front side surface of the vertical plate end of the vertical plate 81 is provided with a guide groove, and the rear side surface of the moving plate 85 is fixed with a guide block 86 slidably connected with the guide groove of the front side surface of the vertical plate end of the vertical plate 81, so that the movement of the moving plate 85 can be guided, and the movement of the worm 811 can be indirectly guided.
[0033] Further, the bottom end of the bottom plate 1 is fixed with an anti-skid plate 11 matched in shape, the thickness of the anti-skid plate 11 is 1-5 cm, and the bottom surface of the anti-skid plate 11 is provided with anti-skid lines, and the thickness of the anti-skid plate 11 is preferably 3 cm, so that the friction between the whole device and the ground can be increased, and the whole device can be more stable during the working process.
[0034] Specific, stirring mechanism 9 includes with the reaction kettle body 2 top surface rotationally connected with stirring roller 91, installed on the reaction kettle body 2 top surface and output shaft with stirring roller 91 coaxially connected stirring motor 93, stirring roller 91 through the reaction kettle body 2 inner top surface and extends to the reaction kettle body 2 inside near the bottom end, stirring mechanism 9 also includes fixed on the stirring roller 91 circumferential outer wall and located in the reaction kettle body 2 inside several stirring plate 92, by setting stirring mechanism 9 can be added to the reaction kettle body 2 in the raw materials and catalyst for stirring.
[0035] It is worth noting that the reaction kettle body 2 and the feed hopper 4 pipe body contact part is provided with a sealing ring, and the discharge pipe 6 and the reaction kettle body 2 contact part is also provided with a sealing ring, which can make the sealing of the whole device better, prevent the phenomenon of leakage.
[0036] It is worth mentioning that the transverse section shape of the front side guide groove of the vertical plate 81 vertical plate end is in the shape of a convex, and the shape of the guide block 86 is in the shape of a convex which is matched with the shape of the front side surface guide groove of the vertical plate 81 vertical plate end, which can make the connection between the guide block 86 and the front side surface guide groove of the vertical plate 81 vertical plate end more closely, and indirectly make the auger 811 more stable in the process of movement.
[0037] It is worth emphasizing that the material guiding mechanism 8 further comprises a protection box 88 fixed on the top surface of the horizontal plate end of the vertical plate 81, and a fixed box 813 fixed on the top surface of the mounting plate 89, the material guiding motor 812 is located in the fixed box 813, the driving motor 87 is located in the protection box 88, and the stirring mechanism 9 further comprises a motor box 94 fixed on the top surface of the reaction kettle body 2, and the stirring motor 93 is located in the motor box 94, which can protect the driving motor 87, the material guiding motor 812 and the stirring motor 93, thereby prolonging the service life of the driving motor 87, the material guiding motor 812 and the stirring motor 93.
[0038] Finally, it should be noted that the reaction kettle body 2, the feed electromagnetic valve 5, the discharge electromagnetic valve 7, the driving motor 87, the material guiding motor 812, the stirring motor 93, the timer 10 and other components involved in the utility model are all general standard parts or components known to those skilled in the art, and their structure and principle are known to those skilled in the art through technical manuals or through conventional experimental methods. In the idle place of the device, all the above-mentioned electrical components, power elements, electrical components and suitable controllers and power supplies are connected by wires. The specific connection means should refer to the working principle of the utility model. The electrical components are electrically connected in the order of working sequence. The detailed connection means is a known technology in the art.
[0039] In the specific use process of the embodiment, when production of diphenyl ethylene is needed, first, the feeding electromagnetic valve 5 is started by the external PLC, then appropriate raw materials are added into the reaction kettle body 2 through the feeding funnel 4, then the feeding electromagnetic valve 5 is closed by the external PLC, and then appropriate catalysts are added into the feeding funnel 4, then the reaction kettle body 2 and the stirring motor 93 are started by the external PLC, the output shaft of the stirring motor 93 drives the stirring roller 91 coaxially connected thereto to rotate, the stirring roller 91 drives the plurality of stirring plates 92 fixed thereto to rotate, at the same time, the starting time, the timing duration and the repetition number of the timer 10 are set by the external computer, the feeding electromagnetic valve 5 is driven to open and close at a timing by the setting of the timer 10, so that the catalysts can be added into the reaction kettle body 2 quantitatively, and the raw materials and the catalysts in the reaction kettle body 2 can be stirred by the rotation of the plurality of stirring plates 92, so that the production of diphenyl ethylene can be carried out.
[0040] When the raw materials or the catalysts added into the feeding funnel 4 are blocked, first, the feeding electromagnetic valve 5, the driving motor 87 and the material guiding motor 812 are started by the external PLC, the output shaft of the driving motor 87 drives the rotating column 82 coaxially connected thereto to rotate, the rotating column 82 drives the screw rod 84 fixed coaxially thereto to rotate, the screw rod 84 drives the moving plate 85 threadedly connected thereto to move downward, the moving plate 85 moves under the guidance of the guide block 86 and the vertical plate 81, so that the mounting plate 89 fixed thereto moves downward, the mounting plate 89 moves downward to indirectly drive the auger 811 to move downward, when the auger 811 moves to the appropriate position in the feeding funnel 4, the driving motor 87 is closed by the external PLC, at the same time, the output shaft of the material guiding motor 812 drives the rotating shaft 810 coaxially connected thereto to rotate, the rotating shaft 810 drives the auger 811 fixed coaxially thereto to rotate, so that the blocked raw materials or catalysts in the feeding funnel 4 can be transported into the reaction kettle body 2, and vice versa, the auger 811 can be reset.
[0041] The basic principle, the main features and the advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, the above embodiments and the description in the specification are only preferred examples of the present application, and are not intended to limit the present application, various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A reaction apparatus for quantitative addition of a catalyst, comprising a base plate (1), characterized in that, The bottom plate (1) is provided with a reaction kettle body (2) fixed thereto by a plurality of supporting legs (3), the top surface of the reaction kettle body (2) is fixed with a feeding funnel (4) in communication with the inner cavity thereof, the outer wall of the pipe body of the feeding funnel (4) is provided with a feeding electromagnetic valve (5), the top surface of the reaction kettle body (2) is provided with a timer (10), the bottom end of the reaction kettle body (2) is fixed with a discharging pipe (6) in communication with the inner cavity thereof, the outer wall of the discharging pipe (6) is provided with a discharging electromagnetic valve (7), the inside of the reaction kettle body (2) is provided with a stirring mechanism (9) for stirring the catalyst, and the top surface of the reaction kettle body (2) is provided with a timer (10), and further comprising: A material guiding mechanism (8) is arranged on the top surface of the reaction kettle body (2) and is used for guiding the catalyst in the feeding funnel (4), the material guiding mechanism (8) comprises a vertical plate (81) fixed on the top surface of the reaction kettle body (2) and shaped as an L-shaped, a rotating column (82) rotatably connected to the horizontal plate end of the vertical plate (81), a rotating rod (83) rotatably connected to the top surface of the bottom plate (1), a screw rod (84) coaxially fixed between the rotating rod (83) and the rotating column (82), a moving plate (85) slidably connected to the front side surface of the vertical plate (81) vertical plate end and threadedly connected with the screw rod (84), a mounting plate (89) fixed on the front side surface of the moving plate (85), a driving motor (87) mounted on the top surface of the horizontal plate end of the vertical plate (81) and having an output shaft coaxially connected with the rotating column (82), a rotating shaft (810) rotatably connected with the mounting plate (89), a worm (811) coaxially fixed on the bottom surface of the rotating shaft (810) and used for guiding the material, and an output shaft of the mounting plate (89) is coaxially connected with the rotating shaft (810).
2. The catalyst-dosed reaction apparatus according to claim 1, characterized by: The worm (811) corresponds to the position of the feeding funnel (4), and the size of the worm (811) is matched with the size of the inner cavity of the feeding funnel (4).
3. The catalyst-dosed reaction apparatus according to claim 1, characterized by: The front side surface of the vertical plate (81) vertical plate end is provided with a guide groove, and the rear side surface of the moving plate (85) is fixed with a guide block (86) slidably connected with the guide groove of the front side surface of the vertical plate (81) vertical plate end.
4. The catalyst-dosed reaction apparatus according to claim 1, characterized by: The bottom end of the bottom plate (1) is fixed with an anti-skid plate (11) matched in shape, the thickness of the anti-skid plate (11) is 1-5 cm, and the bottom surface of the anti-skid plate (11) is provided with anti-skid lines.
5. The catalyst-dosed reaction apparatus according to claim 1, characterized by: The stirring mechanism (9) comprises a stirring roller (91) rotatably connected with the top surface of the reaction kettle body (2), a stirring motor (93) mounted on the top surface of the reaction kettle body (2) and having an output shaft coaxially connected with the stirring roller (91), the stirring roller (91) penetrates through the inner top surface of the reaction kettle body (2) and extends to the inside of the reaction kettle body (2) near the bottom end, and the stirring mechanism (9) further comprises a plurality of stirring plates (92) fixed on the circumferential outer wall of the stirring roller (91) and located in the inside of the reaction kettle body (2).
6. The catalyst-dosed reaction apparatus according to claim 1, characterized by: The part where the reactor body (2) contacts with the pipe of the feeding funnel (4) is provided with a sealing ring, and the part where the discharge pipe (6) contacts with the reactor body (2) is also provided with a sealing ring.
7. The catalyst-dosed reaction apparatus according to claim 3, characterized by: The transverse section shape of the front side guide groove of the vertical plate end of the vertical plate (81) is in the shape of a Chinese character "N", and the shape of the guide block (86) is in the shape of a Chinese character "N" matched with the shape of the front side surface guide groove of the vertical plate end of the vertical plate (81).
8. The catalyst-dosed reaction apparatus according to claim 5, characterized by: The material guiding mechanism (8) further comprises a protection box (88) fixed on the top surface of the horizontal plate end of the vertical plate (81), and a fixing box (813) fixed on the top surface of the mounting plate (89), wherein the material guiding motor (812) is located inside the fixing box (813), the driving motor (87) is located inside the protection box (88), and the stirring mechanism (9) further comprises a motor box (94) fixed on the top surface of the reactor body (2), and the stirring motor (93) is located inside the motor box (94).