Large-range dust collection device for ceramsite proppant production workshop

By designing a dust collection device with an electric slide rail and a rotary suction pipe in the ceramsite proppant production workshop, the problem of low dust removal efficiency of existing devices has been solved, achieving large-scale dust collection and filtration, and protecting workers and the environment.

CN223801167UActive Publication Date: 2026-01-16ZHENGZHOU SHAOLIN FILTER MATERIAL CO LTD
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Patent Information

Application Number
CN202422976121.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2026-01-16
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The existing dust removal equipment in the ceramsite proppant production workshop has low dust removal efficiency and cannot effectively remove dust from the air, affecting the health of workers and the environment.

Method used

A dust collection device including an electric slide rail and a rotating suction pipe was designed. The electric slide rail drives the suction pipe and telescopic branch pipe to move on the top of the workshop, and the motor drives the through shaft and connecting plate to rotate. Combined with a pulse nozzle and a multi-layer sieve plate filtration system, it can achieve wide-range dust collection and dust filtration.

Benefits of technology

It improves dust removal efficiency, can absorb dust from the air over a wider area, reduces the frequency of filter replacement, extends filter life, and protects the health of workers and the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a large-range dust collection device for a ceramsite proppant production workshop, and particularly relates to the technical field of ceramsite production and manufacturing, the large-range dust collection device comprises two side plates, and a dust collection mechanism is arranged between the two side plates; the dust collection mechanism comprises two supports, the two supports are fixedly connected with the two supporting plates correspondingly, and electric sliding rails are fixedly arranged at the bottoms of the two supports correspondingly. The dust collection mechanism is arranged, the electric sliding rail drives the multiple dust collection pipes to move, then the motor serves as power to drive the multiple dust collection pipes to rotate around the through shaft, dust remaining in the air can be collected in a larger range, and the dust collection efficiency is improved; by arranging the pulse nozzle, the first sieve plate and the second sieve plate, dust gas can be more fully filtered, the inflator pump can press compressed gas into the breather pipe, then the compressed gas is sprayed out through the pulse nozzle, dust attached to the filter element can be effectively cleaned, and the replacement frequency of the filter element is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of ceramsite production and manufacture, more specifically, the utility model relates to a large-range dust suction device for a ceramsite proppant production workshop. BACKGROUND

[0002] Ceramsite proppants are made of bauxite as raw material, through powder granulation and sintering, and have the characteristics of high temperature resistance, high pressure resistance, corrosion resistance, high strength, high conductivity, low density and low breakage rate, and are most widely used. When producing ceramsite proppants, the powder raw materials need to be mixed and stirred. The powder materials are easy to float in the air during rotary mixing, which may affect the health of workers. However, the existing dust removal device has too low dust removal effect and efficiency, and cannot completely remove the dust.

[0003] According to the patent publication No. CN210544150U, a dust removal device for ceramsite proppant production is provided to overcome the existing defects. The device uses cyclone dust removal to make most of the dust enter the dust collection tank, and the air containing a small amount of dust enters the dust removal tank and is dusted by the spraying device for secondary dust removal, greatly improving the dust removal efficiency.

[0004] However, in actual use, dust may diffuse in the air of the production workshop, causing harm to workers, work machines and the environment. Generally, dust collectors can only absorb dust settled on the ground and cannot fully absorb dust in the air. UTILITY MODEL CONTENTS

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a large-range dust suction device for a ceramsite proppant production workshop to solve the problems raised in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: two side plates are provided, and a dust suction mechanism is arranged between the two side plates;

[0007] The dust suction mechanism includes two supports, two supports are fixedly connected with two side plates respectively, two supports are fixedly provided with electric sliding rails at the bottom, the electric sliding rails are provided with sliding blocks at the bottom, the sliding blocks are fixedly provided with fixed rods at the bottom, the fixed rods are fixedly provided with first connecting plates at the bottom, the first connecting plates are fixedly provided with first communication pipes at the top, the first communication pipes are provided with a plurality of telescopic branch pipes at one side, and the bottom of each telescopic branch pipe is provided with a branch pipe.

[0008] The first communication pipe bottom is fixedly provided with a through shaft, and the through shaft is rotationally connected with the first connecting plate, the through shaft outer side is fixedly provided with a driving gear, the driving gear outer side is engaged with a transmission gear, the transmission gear top is fixedly provided with a transmission shaft, the first connecting plate bottom is fixedly provided with a motor, and the motor output end is fixedly connected with the transmission shaft.

[0009] As a further description of the above technical solutions:

[0010] The through shaft outer side is fixedly provided with a second connecting plate, the second connecting plate bottom is fixedly provided with a plurality of dust suction pipes, a plurality of the dust suction pipe surfaces are provided with a plurality of through holes, and the through shaft bottom is fixedly provided with a second communication pipe.

[0011] As a further description of the above technical solutions:

[0012] The pipe one end is provided with a machine shell, one side of the machine shell is provided with a first sieve plate, one side of the first sieve plate is fixedly provided with a supporting plate, the supporting plate surface is provided with a fixed hole, and a plurality of the fixed hole inner sides are fixedly provided with filter elements.

[0013] As a further description of the above technical solutions:

[0014] The machine shell front side is fixedly provided with an air inflation pump, the air inflation pump output end is fixedly provided with an air outlet pipe, and the air outlet pipe bottom is fixedly provided with a plurality of pulse nozzles.

[0015] As a further description of the above technical solutions:

[0016] The filter element bottom is provided with an inclined plate, and the inclined plate bottom is fixedly connected with the machine shell.

[0017] As a further description of the above technical solutions:

[0018] One side of the machine shell is fixedly provided with two air suction pumps, one side of the air suction pump is provided with a second sieve plate, and the second sieve plate top is fixedly connected with the machine shell.

[0019] As a further description of the above technical solutions:

[0020] One side of the machine shell is fixedly provided with an air exhaust plate, and one side of the inclined plate is fixedly provided with an ash collecting box.

[0021] The technical effects and advantages of the utility model are:

[0022] Compared with the prior art, the dust suction mechanism is arranged, the electric slide rail drives the plurality of dust suction pipes and the telescopic branch pipes to move on the top of the workshop, the through shaft and the second connecting plate are driven to rotate by the motor, the plurality of dust suction pipes are driven to rotate around the through shaft, dust remaining in the air can be absorbed in a larger range, dust suction efficiency is improved, and working time is saved.

[0023] Compared with the prior art, the pulse nozzle, the first sieve plate and the second sieve plate are arranged, dust gas can be filtered more sufficiently, compressed gas is pressed into the air pipe by the air pump, is sprayed out by the pulse nozzle, dust attached to the filter element can be cleaned effectively, the replacement frequency of the filter element is reduced, and the service life of the filter element is prolonged. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a whole structure schematic view of the utility model.

[0025] Figure 2 It is a structure schematic view of the electric slide rail and the dust suction pipe of the utility model.

[0026] Figure 3 It is a structure schematic view of the first connecting plate and the motor of the utility model.

[0027] Figure 4 It is a structure schematic view of the casing and the branch pipe of the utility model.

[0028] Figure 5 It is a structure schematic view of the filter element and the air suction pump of the utility model.

[0029] The figure mark is: 1, side plate, 2, support, 3, electric slide rail, 4, sliding block, 5, fixed rod, 6, first connecting plate, 7, first communication pipe, 8, telescopic branch pipe, 9, branch pipe, 10, through shaft, 11, driving gear, 12, transmission gear, 13, transmission shaft, 14, motor, 15, second connecting plate, 16, dust suction pipe, 17, through hole, 18, second communication pipe, 19, casing, 20, first sieve plate, 21, support plate, 22, fixed hole, 23, filter element, 24, air pump, 25, air outlet pipe, 26, pulse nozzle, 27, inclined plate, 28, second sieve plate, 29, exhaust plate, 30, dust collecting box, 31, air suction pump. DETAILED DESCRIPTION

[0030] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0031] As shown in the ceramsite proppant production workshop large-scale dust suction device, including two side plates 1, two side plates 1 between the dust suction mechanism is equipped with;

[0032] The dust suction mechanism includes two supports 2, two supports 2 are respectively fixedly connected with two side plates, and the bottoms of the two supports 2 are fixedly provided with electric sliding rails 3. The bottoms of the electric sliding rails 3 are provided with sliding blocks 4, the bottoms of the sliding blocks 4 are fixedly provided with fixed rods 5, the bottoms of the fixed rods 5 are fixedly provided with first connecting plates 6, the top of the first connecting plate 6 is fixedly provided with a first communicating pipe 7, a plurality of telescopic branch pipes 8 are penetratingly provided on one side of the first communicating pipe 7, and the bottoms of the plurality of telescopic branch pipes 8 are penetratingly provided with branch pipes 9.

[0033] The bottom of the first communicating pipe 7 is fixedly provided with a penetrating shaft 10, the penetrating shaft 10 is rotationally connected with the first connecting plate 6, a driving gear 11 is fixedly arranged on the outer side of the penetrating shaft 10, a transmission gear 12 is engaged with the outer side of the driving gear 11, the top of the transmission gear 12 is fixedly provided with a transmission shaft 13, and the bottom of the first connecting plate 6 is fixedly provided with a motor 14. The output end of the motor 14 is fixedly connected with the transmission shaft 13.

[0034] In some embodiments, according to Figure 3 The outer side of the penetrating shaft 10 is fixedly provided with a second connecting plate 15, the bottom of the second connecting plate 15 is fixedly provided with a plurality of dust suction pipes 16, a plurality of through holes 17 are formed in the surfaces of the plurality of dust suction pipes 16, the bottom of the penetrating shaft 10 is fixedly provided with a second communicating pipe 18, and the plurality of dust suction pipes 16 are penetratingly connected with the second communicating pipe 18.

[0035] In some embodiments, according to Figure 4 , 5 One end of the branch pipe 9 is penetratingly provided with a machine shell 19, one side of the machine shell 19 is provided with a first sieve plate 20, one side of the first sieve plate 20 is fixedly provided with a support plate 21, a plurality of fixed holes 22 are formed in the surface of the support plate 21, and a filter core 23 is fixedly arranged in the inner side of each of the plurality of fixed holes 22.

[0036] In some embodiments, according to Figure 4 , 5 The front side of the machine shell 19 is fixedly provided with an air inflation pump 24, the output end of the air inflation pump 24 is fixedly provided with an air outlet pipe 25, the bottom of the air outlet pipe 25 is fixedly provided with a plurality of pulse nozzles 26, and the dust on the filter core 23 is cleaned by blowing through the pulse nozzles 26.

[0037] In some embodiments, according to Figure 4 , 5 The bottom of the filter core 23 is provided with an inclined plate 27, the bottom of the inclined plate 27 is fixedly connected with the machine shell 19, one side of the inclined plate 27 is fixedly provided with a dust collecting box 30, and the dust falling on the inclined plate 27 slides into the dust collecting box 30. In some embodiments, according to

[0038] The bottom of the filter core 23 is provided with an inclined plate 27, the bottom of the inclined plate 27 is fixedly connected with the machine shell 19, one side of the inclined plate 27 is fixedly provided with a dust collecting box 30, and the dust falling on the inclined plate 27 slides into the dust collecting box 30.

[0038] In some embodiments, according to Figure 4 、 5 As shown in the figure, the shell 19 is fixed on one side with two exhaust pumps 31, and the exhaust pump 31 is provided with a second sieve plate 28 on one side, and the top of the second sieve plate 28 is fixedly connected with the shell 19. Dust is sucked in through the action of the exhaust pump 31 and filtered through the first sieve plate 20 and the second sieve plate 28 respectively.

[0039] In some embodiments, according to Figure 4 、 5 As shown in the figure, the shell 19 is fixed on one side with two exhaust pumps 31, and the exhaust pump 31 is provided with a second sieve plate 28 on one side, and the top of the second sieve plate 28 is fixedly connected with the shell 19. Dust is sucked in through the action of the exhaust pump 31 and filtered through the first sieve plate 20 and the second sieve plate 28 respectively.

[0040] The utility model works: combine with the description appendix Figures 1-5 As shown in the figure, the shell 19 is fixed on one side with two exhaust pumps 31, and the exhaust pump 31 is provided with a second sieve plate 28 on one side, and the top of the second sieve plate 28 is fixedly connected with the shell 19. Dust is sucked in through the action of the exhaust pump 31 and filtered through the first sieve plate 20 and the second sieve plate 28 respectively.

[0041] At the same time, the exhaust pump 31 is started, and the dust in the air enters the second communication pipe 18 through the dust suction pipe 16, and then enters the through shaft 10, and then enters the first communication pipe 7 from the through shaft 10, and then enters the telescopic branch pipe 8, and then enters the branch pipe 9, and is collected to the first sieve plate 20, passes through the first sieve plate 20, and is attached to the filter core 23. When the dust on the filter core 23 is excessive, the air pump 24 is started, the air pump 24 compresses the compressed gas into the air outlet pipe 25, and then the pulse nozzle 26 is sprayed out, and the filter core 23 is cleaned, and the dust blown off falls to the inclined plate, and then slides to the dust collecting box 30.

[0042] Finally, it should be pointed out that: the above is only the preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A large-scale dust suction device for a ceramic proppant production plant, comprising two side panels (1), characterized in that: Two side plates (1) are provided with a dust suction mechanism. The dust suction mechanism comprises two supports (2), two supports (2) are fixedly connected with two side plates, the bottom of two supports (2) is fixedly provided with an electric sliding rail (3), the bottom of electric sliding rail (3) is provided with a sliding block (4), the bottom of sliding block (4) is fixedly provided with a fixed rod (5), the bottom of fixed rod (5) is fixedly provided with a first connecting plate (6), the top of first connecting plate (6) is fixedly provided with a first communicating pipe (7), a plurality of telescopic branch pipes (8) are through the first communicating pipe (7) on one side, and the bottom of a plurality of telescopic branch pipes (8) is through a branch pipe (9). The bottom of the first communicating pipe (7) is fixedly provided with a through shaft (10), and the through shaft (10) is rotatably connected with the first connecting plate (6), the outer side of the through shaft (10) is fixedly provided with a driving gear (11), the outer side of the driving gear (11) is engaged with a transmission gear (12), the top of the transmission gear (12) is fixedly provided with a transmission shaft (13), the bottom of the first connecting plate (6) is fixedly provided with a motor (14), and the output end of the motor (14) is fixedly connected with the transmission shaft (13).

2. A large scale dust collection system for a ceramsite proppant production plant as defined in claim 1, wherein: The outer side of the through shaft (10) is fixedly provided with a second connecting plate (15), the bottom of the second connecting plate (15) is fixedly provided with a plurality of dust suction pipes (16), a plurality of dust suction pipes (16) are provided with a plurality of through holes (17) on the surface, the bottom of the through shaft (10) is fixedly provided with a second communicating pipe (18), and the plurality of dust suction pipes (16) are throughly connected with the second communicating pipe (18).

3. A large scale dust collection system for a ceramsite proppant production plant as defined in claim 2, wherein: One end of the branch pipe (9) is throughly provided with a machine shell (19), one side of the machine shell (19) is provided with a first sieve plate (20), one side of the first sieve plate (20) is fixedly provided with a supporting plate (21), a plurality of fixed holes (22) are formed in the surface of the supporting plate (21), and a plurality of filter elements (23) are fixedly arranged in the inner side of the fixed holes (22).

4. The large scale dust collection system for a ceramsite proppant production plant of claim 3, wherein: The front side of the machine shell (19) is fixedly provided with an air inflation pump (24), the output end of the air inflation pump (24) is fixedly provided with an air outlet pipe (25), and the bottom of the air outlet pipe (25) is fixedly provided with a plurality of pulse nozzles (26).

5. A large scale dust collection system for a ceramsite proppant production plant as defined in claim 4, wherein: The bottom of the filter element (23) is provided with an inclined plate (27), and the bottom of the inclined plate (27) is fixedly connected with the machine shell (19).

6. The large scale dust collection system for a ceramsite proppant production plant of claim 4, wherein: One side of the machine shell (19) is fixedly provided with two air suction pumps (31), one side of the air suction pump (31) is provided with a second sieve plate (28), and the top of the second sieve plate (28) is fixedly connected with the machine shell (19).

7. The large scale dust collection system for a ceramsite proppant production plant of claim 5, wherein: One side of the machine shell (19) is fixedly provided with an air exhaust plate (29), and one side of the inclined plate (27) is fixedly provided with a dust collecting box (30).

Citation Information

Patent Citations

  • Dust removal device for ceramsite proppant production

    CN210544150U