Flange plate forging workbench with waste collecting function

By integrating components such as adjusting screws, collection pipes, and suction pumps into the flange forging workbench, waste materials generated during the forging process are automatically collected, solving the problem of workbench clutter caused by waste scattering, improving cleanliness and flange clamping stability, and reducing manual cleaning costs.

CN223801474UActive Publication Date: 2026-01-16WAFANGDIAN RUIKAI SEIKO BEARING MFG CO LTD
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Patent Information

Application Number
CN202520390780.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-01-16
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

Metal scraps generated during flange forging are scattered on the workbench, making it messy. Manual cleaning is inefficient and difficult to clean hard-to-reach areas, increasing labor costs and affecting subsequent use.

Method used

A flange forging workbench with waste collection function was designed. It adopts a combination of adjusting screw, collection pipe, suction pump and connecting hose. The adjusting screw is driven by motor to move the collection pipe horizontally. The suction pump generates suction to collect the waste into the waste box. The flange is clamped by bidirectional screw and support slider to ensure stability.

Benefits of technology

It achieves efficient and automatic collection of waste materials, reduces the need for manual cleaning, ensures the cleanliness of the workbench and the secure clamping of the flange, and improves work efficiency and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flange plate forging workbench with a waste material collecting function, which belongs to the technical field of flange plate forging and comprises a base, a workbench is fixedly connected above the base, a sliding groove is arranged above the workbench and close to the side edge of the workbench, and a waste material collecting device is arranged in the sliding groove. Two protruding blocks are symmetrically fixed to the positions, located at the two ends of the sliding groove, of the lower portion of the workbench, and an adjusting screw rod is rotationally connected between the two protruding blocks. According to the flange plate forging workbench with the waste material collecting function, by arranging a collecting pipe, a suction pump and a communicating hose, after forging is completed, a flange plate is taken down, an adjusting screw rod rotates to drive an adjusting sliding block to horizontally move below the workbench, then a supporting block drives the collecting pipe to horizontally move above the workbench, and in the moving process of the collecting pipe, the collecting pipe is driven to move horizontally; the suction pump generates strong suction force to suck the waste materials above the workbench through the collecting pipe and convey the waste materials into the waste material box through the communicating hose, so that the waste materials above the workbench are conveniently collected.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to flange forging technical field, concretely is a kind of flange forging workbench with waste collecting function. BACKGROUND

[0002] In the flange forging process, it will involve cutting, polishing, punching and other processes, for example, cutting process is used to cut raw materials into appropriate size, metal corner waste will be generated in this process, if waste is not collected, it will scatter on the workbench, which will make the workbench messy, general workbench lacks special waste collecting device, even if there are some simple collection measures, it is often not efficient and comprehensive, for example, some workbenches only rely on manual cleaning to handle waste, which not only needs to invest additional labor cost, but also some dead angles are difficult to clean in the cleaning process, thereby affecting the subsequent use of workbench. UTILITY MODEL CONTENTS

[0003] In order to overcome the above defects, the utility model provides a kind of flange forging workbench with waste collecting function, solve the problem that metal corner waste will be generated in the flange forging process, and general workbench only relies on manual cleaning to handle waste, which not only needs to invest additional labor cost, but also some dead angles are difficult to clean in the cleaning process, thereby affecting the subsequent use of workbench.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of flange forging workbench with waste collecting function, including base, the upper side of the base is fixedly connected with workbench, the upper side of the workbench is close to the position of its side and is equipped with sliding slot, the lower side of the workbench is fixed with two lugs at the both ends of sliding slot, two lugs are rotatably connected with adjusting screw between two lugs, the outer wall of adjusting screw is threadedly connected with adjusting sliding block, the top of adjusting sliding block penetrates sliding slot and is fixedly connected with support block above, the side of support block is fixedly connected with collecting pipe, the side of base is fixedly installed with waste tank, the upper side of waste tank is fixedly installed with suction pump at the center position, the output end of suction pump is fixedly connected with communication hose, the end of communication hose remote from suction pump is connected with one end of collecting pipe.

[0005] As a further scheme of the utility model: the one end of adjusting screw is equipped with control motor, the control motor is fixedly installed on the side of one of lugs.

[0006] As a further scheme of the utility model: the upper side of workbench is symmetrically equipped with two through slots about the center, the inner wall of base is rotatably connected with bidirectional screw between the lower side of through slot, the outer wall of bidirectional screw is symmetrically threadedly connected with two support sliding blocks.

[0007] As a further scheme of the utility model: the support sliding block penetrates through the through slot, the top of the support sliding block is fixedly connected with clamping blocks, the number of the clamping blocks is two, the two clamping blocks are designed in arc form and the directions are opposite.

[0008] As a further scheme of the utility model: one side of the base is fixedly installed with an output motor, and the output end of the output motor is connected with one end of the bidirectional screw rod.

[0009] As a further scheme of the utility model: one side of the waste box is slidably connected with a waste groove, and one side of the waste groove is fixedly installed with a handle.

[0010] Compared with the prior art, the utility model has the beneficial effects that:

[0011] 1. The flange forging workbench with waste collecting function, by setting the adjusting screw, adjusting sliding block, collecting pipe, suction pump and communicating hose, when the flange is forged above the workbench, the waste generated in the forging process is scattered above the workbench, after the forging is completed, the flange is removed, the control motor drives the adjusting screw to rotate, the adjusting screw drives the adjusting sliding block to move horizontally below the workbench, and then the collecting pipe moves horizontally above the workbench through the support block, in the moving process of the collecting pipe, the suction pump generates strong suction through the collecting pipe to suck the waste above the workbench and convey the waste to the waste box through the communicating hose, so that the waste above the workbench is conveniently collected.

[0012] 2. The flange forging workbench with waste collecting function, by setting the bidirectional screw rod, support sliding block and clamping block, when the flange is processed, the output motor drives the bidirectional screw rod to rotate, the two support sliding blocks on the outer wall of the bidirectional screw rod are driven to approach each other in the rotating process of the bidirectional screw rod, the two clamping blocks are driven to approach each other by the support sliding blocks, and then the flange on the workbench can be clamped and fixed, the stability of the flange during processing is ensured, meanwhile, the distance between the two clamping blocks can be adjusted in the rotating process of the bidirectional screw rod, and then different sizes of flanges can be adapted, and the practicability of the workbench is improved. ACCURATE DRAWINGS

[0013] Fig. 1 It is the three-dimensional structure schematic view of the utility model;

[0014] Fig. 2 It is the structure schematic view of the adjusting screw and adjusting sliding block connection of the utility model;

[0015] Fig. 3 It is the structure schematic view of the base section of the utility model;

[0016] In the figure: 1, base; 2, workbench; 3, sliding groove; 4, protruding block; 5, adjusting screw; 6, adjusting sliding block; 7, supporting block; 8, collecting pipe; 9, waste box; 10, suction pump; 11, connecting hose; 12, control motor; 13, through slot; 14, bidirectional screw; 15, supporting sliding block; 16, clamping block; 17, output motor; 18, waste groove; 19, handle. DETAILED DESCRIPTION

[0017] The technical scheme of the patent will be further described in detail in combination with specific embodiments.

[0018] As Figs. 1-3 shown, the utility model provides a kind of technical scheme: a flange forging workbench with waste collection function, including base 1, the side fixed mounting of base 1 has output motor 17, the output end of output motor 17 is connected with the one end of bidirectional screw 14, the side sliding connection of waste box 9 has waste groove 18, the side fixed mounting of waste groove 18 has handle 19, the upper portion of base 1 is fixedly connected with workbench 2, the upper portion of workbench 2 is close to the position of its side edge and is equipped with sliding groove 3, because of being equipped with sliding groove 3, the setting of sliding groove 3 can provide guiding and limiting effect for the movement of adjusting sliding block 6, so that adjusting sliding block 6 is more stable and accurate in the process of moving, the lower portion of workbench 2 is fixed with two protruding blocks 4 in the symmetry of the both ends of sliding groove 3, rotatingly connected with adjusting screw 5 between the two protruding blocks 4, the one end of adjusting screw 5 is equipped with control motor 12, control motor 12 is fixedly installed on the side of one of protruding blocks 4;

[0019] The outer wall of adjusting screw 5 is threadedly connected with adjusting sliding block 6, the top of adjusting sliding block 6 penetrates sliding groove 3 and is fixedly connected with supporting block 7 above, the side of supporting block 7 is fixedly connected with collecting pipe 8, by the cooperation between adjusting screw 5 and adjusting sliding block 6, adjusting screw 5 rotation drives adjusting sliding block 6 to move horizontally under the lower portion of workbench 2, adjusting sliding block 6 drives collecting pipe 8 to move along workbench 2 by supporting block 7, so that collecting pipe 8 can cover the upper portion of entire workbench 2, to better meet the waste collection demand, the side of base 1 is fixedly installed with waste box 9, the upper portion of waste box 9 is fixedly installed with suction pump 10 in the center position, the output end of suction pump 10 is fixedly connected with connecting hose 11, the one end of connecting hose 11 is connected with the one end of collecting pipe 8 away from suction pump 10, by the cooperation of suction pump 10 and connecting hose 11, suction pump 10 can generate strong suction force, and waste on workbench 2 is quickly sucked into waste box 9 through collecting pipe 8 and connecting hose 11, greatly improving the efficiency of waste collection, while connecting hose 11 has good flexibility, can adapt to different distance requirements without affecting the normal work of collecting pipe 8 and suction pump 10, to ensure that waste collection is carried out smoothly;

[0020] The workbench 2 is symmetrically provided with two through grooves 13 above the center, the inner wall of the base 1 is rotationally connected with a double screw rod 14 below the through grooves 13, the outer wall of the double screw rod 14 is symmetrically screw-connected with two supporting sliding blocks 15, the double screw rod 14 drives the two supporting sliding blocks 15 to approach or move away from each other through the cooperation between the double screw rod 14 and the supporting sliding blocks 15, and then drives the two clamping blocks 16 to approach or move away from each other, the two clamping blocks 16 are used for clamping and fixing the flange plate, so that the flange plate does not move during forging, and the forging precision is ensured, the supporting sliding block 15 penetrates through the through groove 13, the top of the supporting sliding block 15 is fixedly connected with the clamping block 16, the number of the clamping blocks 16 is two, the two clamping blocks 16 are designed in an arc form and are opposite to each other, and the arc form design can better fit the circular shape of the flange plate, increases the contact area with the flange plate, and thus a more stable clamping effect is provided.

[0021] The working principle of the utility model is as follows: when the flange plate is forged on the workbench 2, the flange plate is placed at the center position on the workbench 2, the output motor 17 drives the double screw rod 14 to rotate, the double screw rod 14 drives the two supporting sliding blocks 15 on the outer wall to approach each other during rotation, the supporting sliding blocks 15 drive the two clamping blocks 16 to clamp and fix the flange plate, the fixed flange plate is forged, after processing, the waste is scattered on the upper side of the workbench 2, the suction pump 10 generates strong suction, the waste on the workbench 2 is collected through the collecting pipe 8, and is transported into the waste tank 9 through the communicating hose 11, during the suction of the suction pump 10, the control motor 12 drives the adjusting screw 5 to rotate, the adjusting screw 5 drives the adjusting sliding block 6 to move horizontally between the two protrusions 4, the adjusting sliding block 6 drives the collecting pipe 8 to move horizontally along the upper side of the workbench 2 through the supporting block 7, and then covers all areas of the workbench 2 to collect the waste on the upper side of the workbench 2, the collected waste is in the waste tank 9, the waste tank 18 is pulled out of the waste tank 9 through the handle 19, and then the waste in the waste tank 18 is cleaned.

[0022] In the description of the utility model, it needs to be explained that, unless there is definite provision and limitation, the terms "mounting", "connecting", "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0023] The above describes the preferred embodiment of the patent in detail, but the patent is not limited to the above embodiment, and various changes can be made within the knowledge of ordinary skilled in the art without departing from the purpose of the patent.

Claims

1. A flange forging workbench with a waste collecting function, comprising a base (1), characterized in that: The upper side of the base (1) is fixedly connected with a workbench (2), the upper side of the workbench (2) is provided with a sliding groove (3) near the side edge, the lower side of the workbench (2) is fixedly provided with two protrusions (4) at both ends of the sliding groove (3), the two protrusions (4) are rotatably connected with an adjusting screw (5), the outer wall of the adjusting screw (5) is threadedly connected with an adjusting sliding block (6), the top end of the adjusting sliding block (6) penetrates through the sliding groove (3) and is fixedly connected with a supporting block (7) above, one side of the supporting block (7) is fixedly connected with a collecting pipe (8), one side of the base (1) is fixedly provided with a waste box (9), the upper side of the waste box (9) is fixedly provided with a suction pump (10) at the center position, the output end of the suction pump (10) is fixedly connected with a communication hose (11), and one end of the communication hose (11) away from the suction pump (10) is connected with one end of the collecting pipe (8).

2. The flange forging workbench with waste collecting function according to claim 1, characterized in that: One end of the adjusting screw (5) is provided with a control motor (12), and the control motor (12) is fixedly installed on one side of one of the protrusions (4).

3. The flange forging workbench with waste collecting function according to claim 1, characterized in that: The upper side of the workbench (2) is symmetrically provided with two through grooves (13) about the center, the inner wall of the base (1) is rotatably connected with a bidirectional screw (14) below the through grooves (13), and the outer wall of the bidirectional screw (14) is symmetrically and threadedly connected with two supporting sliding blocks (15).

4. The flange forging workbench with waste collecting function according to claim 3, characterized in that: The supporting sliding blocks (15) penetrate through the through grooves (13), and the top of the supporting sliding blocks (15) is fixedly connected with clamping blocks (16), the number of the clamping blocks (16) is two, the two clamping blocks (16) are designed in an arc form and are opposite in direction.

5. The flange forging workbench with waste collecting function according to claim 3, characterized in that: One side of the base (1) is fixedly provided with an output motor (17), and the output end of the output motor (17) is connected with one end of the bidirectional screw (14).

6. The flange forging workbench with waste collecting function according to claim 1, characterized in that: One side of the waste box (9) is slidably connected with a waste groove (18), and one side of the waste groove (18) is fixedly provided with a handle (19).