Laser cutting system for sealing gasket of electrolytic cell

By using a servo motor-driven switching rod system and a sliding processing frame design, the problems of single laser source and low cleaning efficiency in existing electrolytic cell gasket cutting systems are solved. This enables rapid replacement of the laser head and automatic debris cleaning, improving the adaptability and working efficiency of the cutting system.

CN223801779UActive Publication Date: 2026-01-16HEFEI YINGRUI HI-TECH NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520418739.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-01-16
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

The existing electrolytic cell gasket cutting system uses a single laser source, resulting in poor cutting adaptability, complicated disassembly and replacement, low cleaning efficiency, and affecting work efficiency and processing results.

Method used

The servo motor-driven switching rod system enables rapid laser head replacement and positioning. Combined with a sliding processing frame and cleaning brush, it automatically removes debris, improving cutting adaptability and cleaning efficiency.

Benefits of technology

It enables rapid replacement of the laser head and automatic debris removal, improves the adaptability and efficiency of the cutting system, meets the cutting needs of gaskets of different specifications, and ensures processing quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of laser cutting, and discloses an electrolytic bath sealing gasket laser cutting system which comprises a machining module, the bottom of the front end of the machining module is fixedly connected with a protective shell, the rear side of the inner wall of the protective shell is fixedly connected with a servo motor, and the output end of the servo motor is fixedly connected with a switching rod. A second sliding groove is formed in the front side of the inner wall of the protective shell, a mounting block is rotationally connected to the inner wall of the second sliding groove, a plurality of laser heads are fixedly connected to the upper side and the lower side of the mounting block, and a plurality of positioning columns are slidably connected to the upper side and the lower side of the rear end of the mounting block. According to the laser cutting device, the servo motor is started, the switching rod rotates to push the conical block, the positioning column slides to be separated from the positioning hole, and after the mounting block rotates to a proper position, the spring enables the positioning column to be clamped into the positioning hole again, so that the laser source is rapidly replaced, the cutting adaptability is improved, disassembly and assembly are avoided, the working efficiency is improved, and the cutting requirement is met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to laser cutting technical field especially relates to a kind of electrolytic cell gasket laser cutting system. BACKGROUND

[0002] Electrolytic cell as an important chemical equipment, plays a key role in chlor-alkali industry and non-ferrous smelting many fields, and electrolytic cell gasket is the key component to ensure the sealing performance of electrolytic cell, and its quality and precision directly affect the running stability and safety of electrolytic cell, with the rapid development of social economy and the continuous progress of industrial technology, the performance and reliability of electrolytic cell are increasingly required in various industries, the scale of electrolytic cell is continuously expanded, and operating conditions are increasingly demanding, in order to improve production efficiency and product quality, laser cutting technology emerges as the times require, high-energy-density laser beam is used to melt and vaporize materials rapidly, so as to realize the purpose of cutting, meet the demand of society for high-performance electrolytic cell, and it has important significance for promoting industrial modernization and sustainable development of social economy.

[0003] The cutting staff of gasket can efficiently and labor-savingly process the required shape of blade by motor cooperating with cutting tool, but such cutting appliance is easy to damage, increases maintenance and replacement cost, and also produces burr that needs more complex polishing, and the existing cutting system emits laser for efficient cutting through laser generator, improves certain working effect, but the cutting system is relatively complex in structure, and the laser source is single, cannot adapt to gasket cutting of different specifications, disassembly and replacement will affect work efficiency, and debris will be generated during processing, so that the processing surface is uneven, and manual cleaning is slow, so that work efficiency and processing effect are reduced, and it is difficult to meet the cutting demand. UTILITARIAN CONTENT

[0004] In order to make up for the above shortcomings, the utility model provides a kind of electrolytic cell gasket laser cutting system, to improve the problem of single laser source in prior art, leading to poor adaptability of cutting, disassembly and replacement and cleaning reduce work efficiency.

[0005] In order to achieve the above object, the utility model discloses the following technical scheme: a kind of electrolytic cell sealing gasket laser cutting system, including processing module, the front end bottom of the processing module is fixedly connected with protective shell, the inner wall rear side of the protective shell is fixedly connected with servo motor, the output of the servo motor is fixedly connected with switching rod, the inner wall front side of the protective shell is equipped with sliding groove two, the inner wall of the sliding groove two is rotatably connected with mounting block, the upper and lower sides of the mounting block are all fixedly connected with multiple laser heads, the upper and lower sides of the rear end of the mounting block are all slidably connected with multiple positioning columns, the outer wall front side of the positioning column is fixedly connected with conical block, the front side of the conical block is fixedly connected with spring, the inner wall front of the protective shell is equipped with multiple positioning holes on the upper and lower sides, the inner wall of the processing module is provided with cleaning mechanism, and the cleaning mechanism is used to clean debris.

[0006] As a further description of the above technical solution:

[0007] The cleaning mechanism includes processing rack, the outer wall of the processing rack is slidably connected with the inner wall of processing module, the bottom end of the processing rack is slidably connected with processing table, the inner wall bottom end of the processing table is fixedly connected with processing plate, the left and right sides of the inner wall of the processing table are equipped with multiple sliding grooves one, the inner wall of the sliding groove one is slidably connected with cleaning brush, and the left and right sides of the outer wall of the processing table are fixedly connected with multiple cylinders.

[0008] As a further description of the above technical solution:

[0009] The top left side of the processing table is fixedly connected with alarm lamp, and the top front left side of the processing table is fixedly connected with emergency stop button.

[0010] As a further description of the above technical solution:

[0011] The bottom end of the processing table is fixedly connected with support table, and the left and right sides of the bottom end of the support table are fixedly connected with multiple universal wheels.

[0012] As a further description of the above technical solution:

[0013] The bottom end of the support table is fixedly connected with multiple telescopic columns on the front and back sides, and the bottom end of the telescopic column is fixedly connected with support leg.

[0014] As a further description of the above technical solution:

[0015] The left and right sides of the front end of the processing table are fixedly connected with multiple hanging blocks, and the multiple hanging blocks are symmetrically arranged.

[0016] As a further description of the above technical solution:

[0017] The inner wall of the hanging block is provided with hook, and the multiple hooks are all inverted U-shaped.

[0018] As a further description of the above technical solutions:

[0019] The outer wall of the hook is fixedly connected with a collecting box, and a plurality of carrying grooves are formed in the inner wall of the left and right sides and the top of the collecting box.

[0020] The utility model has the advantages of the following beneficial effects:

[0021] 1. In the utility model, the protective shell is installed on the processing module, the servo motor is installed, the switch rod rotates after the motor is started, the conical block is pushed to make the positioning column slide forward, the mounting block rotates in the sliding groove, the laser head of different power is switched, the movement of the switch rod makes the positioning column slide and separate from the positioning hole, the spring makes the positioning column re-enter the positioning hole after the mounting block rotates to the appropriate position, the laser source is quickly replaced, the cutting adaptability is improved, disassembly is avoided, the working efficiency is improved, and the cutting demand is met.

[0022] 2. In the utility model, the processing module is realized flexible left and right and forward and backward sliding through the setting of the processing frame, the processing frame moves forward and backward when the cylinder on the processing table is started, the processing plate is convenient for cutting, the sliding groove one inner wall of the processing table is connected with the cleaning brush, the cleaning brush moves with the processing frame, and the debris is removed, so that the cleaning speed and the processing quality are improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 A front side perspective view of a processing plate of the laser cutting system for electrolytic cell sealing gasket is provided in the utility model;

[0024] Figure 2 A processing module partial structure split drawing of the laser cutting system for electrolytic cell sealing gasket is provided in the utility model;

[0025] Figure 3 A servo motor partial structure drawing of the laser cutting system for electrolytic cell sealing gasket is provided in the utility model;

[0026] Figure 4 A processing frame partial structure display drawing of the laser cutting system for electrolytic cell sealing gasket is provided in the utility model;

[0027] Figure 5 A collecting box partial structure schematic view of the laser cutting system for electrolytic cell sealing gasket is provided in the utility model.

[0028] LEGEND:

[0029] 1, processing module; 2, cleaning mechanism; 201, processing frame; 202, processing table; 203, processing plate; 204, chute one; 205, cleaning brush; 206, air cylinder; 3, protective shell; 4, servo motor; 5, switching rod; 6, chute two; 7, mounting block; 8, laser head; 9, positioning column; 10, tapered block; 11, spring; 12, positioning hole; 13, alarm light; 14, emergency stop button; 15, support table; 16, universal wheel; 17, telescopic column; 18, supporting leg; 19, hanging block; 20, hook; 21, collection box; 22, carrying groove. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0031] Please refer to the drawings of the embodiments of the utility model Figure 1 , the drawings of the embodiments of the utility model Figure 2 and the drawings of the embodiments of the utility model Figure 3 , one embodiment provided by the utility model: a kind of electrolytic cell sealing gasket laser cutting system, including processing module 1, the bottom of the front end of processing module 1 is fixedly connected with protective shell 3, the inner wall rear side of protective shell 3 is fixedly connected with servo motor 4, the output of servo motor 4 is fixedly connected with switching rod 5, the inner wall front side of protective shell 3 is equipped with chute two 6, the inner wall of chute two 6 is rotatably connected with mounting block 7, the upper and lower sides of mounting block 7 are fixedly connected with multiple laser heads 8, the upper and lower sides of the rear end of mounting block 7 are slidably connected with multiple positioning columns 9, the outer wall front side of positioning column 9 is fixedly connected with tapered block 10, the front side of tapered block 10 is fixedly connected with spring 11, the inner wall front of protective shell 3 is equipped with multiple positioning holes 12, the inner wall of processing module 1 is provided with cleaning mechanism 2, cleaning mechanism 2 is used to clean debris;

[0032] Specific, processing module 1 is running the output site of cutting, its front end bottom is designed to be fixedly connected with a protective shell 3, this protective shell 3 not only plays a role in protecting the internal components, and the inner wall of its rear side is fixedly connected with a servo motor 4, servo motor 4 as a power output device, its output end is fixedly connected with a switching rod 5, for realizing some automation operation, the inner wall of the front side of the protective shell 3 is provided with a sliding groove two 6, the inner wall of the sliding groove two 6 is rotatably connected with a mounting block 7, to ensure the flexible rotation of the mounting block 7, the upper and lower sides of the mounting block 7 are fixedly connected with a plurality of laser heads 8, these laser heads 8 can be used for accurate processing and cutting, positioning column 9 enhances the flexibility and accuracy of processing module 1, the outer wall of the front side of the positioning column 9 is fixedly connected with a tapered block 10, the front side of the tapered block 10 is fixedly connected with a spring 11, so that the positioning column 9 can be appropriately stretched and positioned according to the need in the processing process, in order to further improve the function of processing module 1, the inner wall of the front part of the protective shell 3 is provided with a plurality of positioning holes 12 on the upper and lower sides, these positioning holes 12 can be used for installing other auxiliary equipment and quickly replacing parts, the inner wall of processing module 1 is provided with a cleaning mechanism 2, this cleaning mechanism 2 is used for cleaning the debris generated in the processing process, to keep the processing environment clean and the normal operation of the equipment.

[0033] Please refer to the attached Figure 1 and attached Figure 4 , cleaning mechanism 2 includes processing frame 201, the outer wall of processing frame 201 is slidably connected with the inner wall of processing module 1, the bottom end of processing frame 201 is slidably connected with processing table 202, the inner wall of processing table 202 is fixedly connected with processing plate 203 at the bottom end, the inner wall of processing table 202 is provided with a plurality of sliding grooves one 204 on the left and right sides, the inner wall of sliding groove one 204 is slidably connected with cleaning brush 205, the outer wall of processing table 202 is fixedly connected with a plurality of air cylinders 206 on the left and right sides;

[0034] Specifically, the machining rack 201 can be connected with the inner wall of the machining module 1, which ensures the stability and flexibility of the mechanism during operation. The bottom end of the machining rack 201 is connected with the machining table 202 through sliding connection, so that the machining table 202 can move up and down on the machining rack 201 to adapt to different machining requirements. The inner wall of the machining table 202 is fixedly connected with the machining plate 203 at the bottom end. The machining plate 203 is an important component for carrying machining materials, which ensures the stability and accuracy of the machining materials during machining. In order to further enhance the functionality of the machining table 202, a plurality of sliding grooves one 204 are formed in the left and right sides of the inner wall of the machining table 202. The inner wall of the sliding groove one 204 is slidingly connected with the cleaning brush 205. In this way, the cleaning brush 205 can move freely in the sliding groove one 204, so as to effectively clean the debris and impurities generated during machining. In order to provide power and control, a plurality of air cylinders 206 are fixedly connected to the left and right sides of the outer wall of the machining table 202. The air cylinders 206 can drive the cleaning brush 205 to move by compressed air, ensuring the efficiency and thoroughness of the cleaning work. The entire cleaning mechanism 2 takes into account the convenience of operation, the efficiency of cleaning and the accuracy of machining.

[0035] Please refer to the attached Figure 1 and attached Figure 4 The top left side of the machining table 202 is fixedly connected with the alarm lamp 13. The top front left side of the machining table 202 is fixedly connected with the emergency stop button 14. The bottom end of the machining table 202 is fixedly connected with the support table 15. The left and right sides of the bottom end of the support table 15 are fixedly connected with a plurality of universal wheels 16. The front and rear sides of the bottom end of the support table 15 are fixedly connected with a plurality of telescopic columns 17. The bottom end of the telescopic column 17 is fixedly connected with the supporting leg 18.

[0036] Specifically, the alarm lamp 13 is used to issue a warning signal in case of any abnormal situation during machining, ensuring the safety of the operator. The emergency stop button 14 is used for the operator to press quickly in case of emergency to immediately stop the operation of the machine, preventing the occurrence of danger. The support table 15 at the bottom end of the machining table 202 provides additional stability for the machining table 202. Moreover, a plurality of flexible universal wheels 16 are fixedly connected to the left and right sides of the bottom end of the support table 15. These universal wheels 16 enable the machining table 202 to move easily within the working area, improving the flexibility of operation. A plurality of telescopic columns 17 are fixedly connected to the front and rear sides of the bottom end of the support table 15. These telescopic columns 17 can adjust the height as needed to adapt to different ground conditions, ensuring the horizontal stability of the machining table 202. A supporting leg 18 is fixedly connected to the bottom end of each telescopic column 17, providing further support for the entire machining table 202, ensuring the stability and safety of the equipment under various working conditions.

[0037] Please refer to the attached Figure 1 and attachedFigure 5 The front end of the processing table 202 is fixedly connected with a plurality of hanging blocks 19 on the left and right sides, the plurality of hanging blocks 19 are symmetrically arranged between them, the inner wall of the hanging block 19 is provided with a hook 20, the plurality of hooks 20 are all inverted U-shaped, the outer wall of the hook 20 is fixedly connected with a collecting box 21, and a plurality of carrying grooves 22 are formed in the inner wall of the collecting box 21 on the left and right sides and the top.

[0038] Specifically, the hanging blocks 19 can be symmetrically arranged to achieve a balance in vision and function, the inner wall of each hanging block 19 is provided with a hook 20, the hook 20 has an inverted U-shaped structure which is beautiful and practical, the outer wall of the hook 20 is connected with the collecting box 21, and the collecting box 21 is used for collecting and storing debris, in order to facilitate the carrying of articles, a plurality of carrying grooves 22 are formed in the inner wall of the collecting box 21 on the left and right sides and the top, and the design of the carrying grooves 22 makes the carrying of articles more easy and efficient.

[0039] Working principle: the protection shell 3 is fixedly installed on the processing module 1, so that the servo motor 4 can be installed, when the servo motor 4 starts, the switching rod 5 at the output end slowly rotates, since the installation block 7 is rotationally connected in the sliding groove two 6 on the protection shell 3, and different power wavelength laser heads 8 are installed at the two ends of the installation block 7, the switching rod 5 rotates and pushes the conical block 10, the conical surface of the conical block 10 makes the positioning column 9 slide forward, so as to be separated from the positioning hole 12 on the protection shell 3, and then the installation block 7 is pushed and rotated to the appropriate position by the switching rod 5, at this time, the conical block 10 lacking pressure is bounced back by the spring 11 to make the positioning column 9 enter the positioning hole 12 again, the quick replacement of different laser sources is completed, such a structure can quickly replace laser sources of different specifications, improve the adaptability of cutting, avoid disassembly and replacement, improve the work efficiency, and meet the cutting demand;

[0040] Through the setting of the processing frame 201, the processing module 1 can slide forward and backward on the processing table 202, when the cylinder 206 on the processing table 202 starts, the processing frame 201 slides forward and backward on the processing table 202, since the processing plate 203 is arranged on the processing table 202 to facilitate cutting, and the sliding groove one 204 is arranged on the processing table 202, and the cleaning brush 205 is slidably connected to the inner wall of the sliding groove one 204, so that the cleaning brush 205 fixed on the processing frame 201 can slide forward under the driving of the processing frame 201, so as to push the debris out of the wall surface of the processing plate 203, such a structure can automatically remove the debris, avoid the uneven interference caused by the debris, improve the cleaning speed and processing effect, and meet the cleaning demand.

[0041] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A laser cutting system for sealing gaskets of electrolytic cells, comprising a machining module (1), characterized in that: The front end bottom of the processing module (1) is fixedly connected with a protective shell (3), the inner wall rear side of the protective shell (3) is fixedly connected with a servo motor (4), the output end of the servo motor (4) is fixedly connected with a switching rod (5), the inner wall front side of the protective shell (3) is provided with a sliding groove two (6), the inner wall of the sliding groove two (6) is rotatably connected with a mounting block (7), the upper and lower sides of the mounting block (7) are fixedly connected with a plurality of laser heads (8), the upper and lower sides of the rear end of the mounting block (7) are slidably connected with a plurality of positioning columns (9), the outer wall front side of the positioning column (9) is fixedly connected with a tapered block (10), the front side of the tapered block (10) is fixedly connected with a spring (11), the inner wall front part of the protective shell (3) is provided with a plurality of positioning holes (12), the inner wall of the processing module (1) is provided with a cleaning mechanism (2), and the cleaning mechanism (2) is used for cleaning the debris.

2. A laser cutting system for sealing gaskets for electrolytic cells as defined in claim 1, characterized in that: The cleaning mechanism (2) comprises a processing frame (201), the outer wall of the processing frame (201) is slidably connected with the inner wall of the processing module (1), the bottom end of the processing frame (201) is slidably connected with a processing table (202), the inner wall bottom end of the processing table (202) is fixedly connected with a processing plate (203), the inner wall left and right sides of the processing table (202) are provided with a plurality of sliding grooves one (204), the inner wall of the sliding groove one (204) is slidably connected with a cleaning brush (205), and the outer wall left and right sides of the processing table (202) are fixedly connected with a plurality of air cylinders (206).

3. A laser cutting system for sealing gaskets for electrolytic cells as defined in claim 2, wherein: The top left side of the processing table (202) is fixedly connected with an alarm lamp (13), and the top front left side of the processing table (202) is fixedly connected with an emergency stop button (14).

4. A laser cutting system for sealing gaskets for electrolytic cells as defined in claim 2, wherein: The bottom end of the processing table (202) is fixedly connected with a supporting table (15), and the bottom left and right sides of the supporting table (15) are fixedly connected with a plurality of universal wheels (16).

5. A laser cutting system for sealing gaskets for electrolytic cells as defined in claim 4, wherein: The bottom front and back sides of the supporting table (15) are fixedly connected with a plurality of telescopic columns (17), and the bottom end of the telescopic column (17) is fixedly connected with a supporting leg (18).

6. A laser cutting system for sealing gaskets for electrolytic cells as defined in claim 2, wherein: The front left and right sides of the processing table (202) are fixedly connected with a plurality of hanging blocks (19), and the plurality of hanging blocks (19) are symmetrically arranged.

7. A laser cutting system for sealing gaskets for electrolytic cells as defined in claim 6, wherein: The inner wall of the hanging block (19) is provided with a hook (20), and the plurality of hooks (20) are inverted U-shaped.

8. A laser cutting system for sealing gaskets for electrolytic cells as defined in claim 7, wherein: The outer wall of the hook (20) is fixedly connected with a collecting box (21), and the inner wall left and right sides of the collecting box (21) are provided with a plurality of carrying grooves (22).