Blanking, chamfering and character rolling combined machining equipment

Abstract

The utility model provides blanking, chamfering and character rolling combined machining equipment, and relates to the technical field of steel pipe machining, the blanking, chamfering and character rolling combined machining equipment comprises a steel pipe feeding machine, a blanking chamfering machine, a character rolling machine and a feeding and discharging mechanism, the steel pipe feeding machine comprises a feeding mechanism, the feeding mechanism is used for feeding materials into the blanking chamfering machine, the blanking chamfering machine is used for conducting chamfering machining on the materials, and the character rolling machine is used for conducting character rolling machining on the materials. The feeding and discharging mechanism comprises a character rolling feeding and discharging mechanism, and the character rolling feeding and discharging mechanism is used for feeding the chamfered materials into the character rolling machine and discharging the materials subjected to character rolling in the character rolling machine. By arranging the steel pipe feeding machine, the discharging chamfering machine, the character rolling machine and the feeding and discharging mechanism, pipe cutting, chamfering and character rolling machining of the steel pipe can be automatically completed, all procedures are connected through the feeding and discharging mechanism, the production efficiency is improved, manual intervention is reduced, continuous and efficient production is achieved, and the production efficiency is remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel pipe processing technical field especially blanking chamfering and rolling character combined processing equipment. BACKGROUND

[0002] Steel pipe processing is an important technology in the field of metal processing, mainly used for producing pipe materials meeting the requirements, while improving production efficiency, processing precision and product quality, and the traditional manual blanking, chamfering and rolling character technology relies on manual operation, and the materials need to be frequently transferred by manual operation between processes, which is low in efficiency and prone to human error, resulting in low product quality stability, and manual operation has certain safety hazards, and the present application is proposed to overcome the above defects. SUMMARY

[0003] The utility model discloses a blanking chamfering and rolling character combined processing equipment, which integrates the feeding, chamfering and rolling character processing processes into a full-automatic equipment, reduces manual intervention, realizes continuous and efficient production, and significantly improves production efficiency and product quality.

[0004] To solve the above problems, the utility model provides blanking chamfering and rolling character combined processing equipment, including steel pipe feeding machine, blanking chamfering machine, rolling character machine and upper and lower material mechanism, the feeding mechanism is used for sending material into blanking chamfering machine, the blanking chamfering machine is used for chamfering processing material, the upper and lower material mechanism includes rolling character upper and lower material mechanism, the rolling character upper and lower material mechanism is used for sending the material that chamfering processing is completed to rolling character machine, and the material that rolling character processing is completed in rolling character machine is unloaded, through the combination of the above structure, the chamfering and rolling character processing of steel pipe are completed, and automatic feeding and unloading can be realized between processes to realize automatic processing.

[0005] According to an embodiment of the utility model, the upper and lower material mechanism further includes a rolling character feeding module and a material frame, the rolling character feeding module is used for receiving the material processed in the blanking chamfering machine, and the material frame is used for receiving the material processed by the rolling character.

[0006] According to an embodiment of the utility model, the rolling character upper and lower material mechanism includes a displacement driving module and a clamping jaw, and the displacement driving module generally includes X-axis and Y-axis displacement driving.

[0007] According to an embodiment of the utility model, the clamping jaw is provided with two groups to improve the feeding and unloading efficiency.

[0008] According to an embodiment of the utility model, the blanking chamfering machine includes a pipe cutting module and a chamfering module, and the pipe cutting module is used for cutting the material into a set length.

[0009] According to an embodiment of the utility model, the blanking chamfering machine further includes a transfer module, the transfer module is used for transferring the cut material to the chamfering module, after chamfering processing is completed, the transfer module transfers the material out of the chamfering station.

[0010] According to an embodiment of the utility model, the blanking chamfering machine further includes a detection module, the detection module is used for length detection on the material after chamfering processing.

[0011] According to an embodiment of the utility model, the blanking chamfering machine further includes a waste box, the waste box is used for storing the unqualified material after detection by the detection module, the unqualified material can be transferred to the waste box in an automatic form.

[0012] According to an embodiment of the utility model, the steel pipe feeding machine further includes a storage mechanism, the storage mechanism can store a plurality of materials, and the feeding mechanism sends the material in the storage mechanism into the blanking chamfering machine.

[0013] According to an embodiment of the utility model, the feeding mechanism includes a feeding translation drive and a feeding pushing assembly.

[0014] The utility model discloses the beneficial effect is, through setting up steel pipe feeding machine, blanking chamfering machine, rolling machine and loading and unloading mechanism, can automatically complete the pipe cutting of steel pipe, chamfering, rolling processing, and each process is connected through the loading and unloading mechanism, improves production efficiency, reduces manual intervention, realizes continuous efficient production, and the production processing quality is stable, reduces the problem of higher security risk existing in manual operation, and in the loading and unloading mechanism, two sets of clamping jaws are arranged, can realize the loading and unloading operation of higher efficiency, further improve the processing efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model is further explained below in connection with the drawings and examples.

[0016] Figure 1 It is the overall structure schematic view of blanking chamfering and rolling combined processing equipment;

[0017] Figure 2 It is the structure schematic view of blanking chamfering machine;

[0018] Figure 3 It is the structure schematic view of rolling machine and loading and unloading mechanism;

[0019] Figure 4 It is the structure schematic view of feeding mechanism. DETAILED DESCRIPTION

[0020] The following description is only intended to disclose the present invention so that those skilled in the art can implement it. The embodiments in the following description are merely examples, and those skilled in the art will conceive of other obvious modifications. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other solutions that do not depart from the spirit and scope of the present invention.

[0021] Example 1:

[0022] Equipment for combining material cutting, chamfering, and lettering processing, such as... Figure 1 It includes a steel pipe feeding machine 1, a material unloading and chamfering machine 2, a lettering machine 3, and a loading and unloading mechanism 4.

[0023] The steel pipe feeding machine 1 includes a feeding mechanism 12, which is used to feed materials into the unloading and chamfering machine 2, such as... Figure 4 The feeding mechanism 12 includes a feeding translation drive 121 and a feeding push assembly 122. The feeding translation drive 121 can be a linear drive device such as a screw-type slide rail or belt translation drive. The feeding push assembly 122 adopts a plate-shaped structure to push the steel pipe into the unloading chamfering machine 2.

[0024] like Figure 2 The material feeding and chamfering machine 2 is used to chamfer materials. It can be a pipe cutting and chamfering machine in the prior art. In this embodiment, the material feeding and chamfering machine 2 includes a pipe cutting module 21, a chamfering module 23 and a transfer module 22. The pipe cutting module 21 is used to cut the material to a set length. The transfer module 22 includes a moving drive and a transfer clamping component, which is used to transfer the cut material to the chamfering module 23. After the chamfering is completed, the transfer module 22 transfers the material out of the chamfering station.

[0025] like Figure 3 The loading and unloading mechanism 4 includes a rolling type loading and unloading mechanism 41, which is used to feed the chamfered material into the rolling type machine 3 and unload the material that has been rolled in the rolling type machine 3.

[0026] Specifically, the feeding and discharging mechanism 4 further comprises a rolling feeding module 43 and a material frame 44. The rolling feeding module 43 is used to receive the material processed in the discharging and chamfering machine 2. The chamfered material can be transferred to the storage area in the rolling feeding module 43 by the transfer module 22 or an additional transfer mechanism such as a mechanical hand. In the embodiment, a slope is arranged at the chamfering module 23, and the steel pipe can be rolled into the storage area through the slope. The material frame 44 is used to receive the material processed by the rolling. The rolling feeding and discharging mechanism 41 comprises a displacement driving module 411 and a gripper 412. The displacement driving module 411 is installed on the truss and comprises X-axis and Y-axis displacement driving. The gripper 412 is provided with two groups to improve the feeding and discharging efficiency. One is used to clamp the steel pipe for feeding, and the other is used to clamp the processed steel pipe for discharging. After the steel pipe is placed in the rolling station 31, the robot gripper moves into the discharging area, releases the gripper after descending to a certain position above the lower material frame 44, and places the processed steel pipe in the material frame 44 for personnel to transfer. After the rolling machine is processed, the gripper moves in front of the rolling machine to clamp the processed product, temporarily clamps it on the gripper, and then repeats the previous operation.

[0027] Through the combination of the above structure, the pipe cutting, chamfering and rolling processing of the steel pipe are completed. Automatic feeding and discharging can be realized between each process to realize automatic processing.

[0028] Embodiment 2

[0029] On the basis of embodiment 1, in this embodiment, the steel pipe feeding machine 1 further comprises a storage mechanism. The storage mechanism can adopt a groove composed of square steel frames. The storage mechanism can store a plurality of materials. The materials can be transferred to the feeding mechanism 12 by a mechanical hand or other material distribution methods. The steel pipe feeding machine of the prior art can also be used.

[0030] Embodiment 3

[0031] On the basis of embodiment 1 or 2, in this embodiment, the discharging and chamfering machine 2 further comprises a detection module 24. The detection module 24 is used to detect the length of the chamfered material. The detection module 24 can be arranged as a detection station capable of clamping both ends of the steel pipe. The steel pipe can be transferred to the detection station by the transfer mechanism or an additional transfer mechanism. The detection sensor behind the cylinder clamps the steel pipe. At the same time, the detection sensor behind the cylinder determines whether the length of the product is within the tolerance range of the set value. If the product is out of tolerance, an alarm will be given. The detection station releases the steel pipe to fall into the lower waste box. The qualified product will be continuously transported to a slope by the transfer mechanism.

[0032] In other embodiments, the detection module 24 can also use image detection and other detection methods.

[0033] Preferably, a blowing assembly is arranged at the detection station to blow away the steel pipe after the air valve is opened.

[0034] It will be understood by those skilled in the art that the above description and the embodiments of the present application shown in the drawings are only examples and do not limit the present application. The purpose of the present application has been completely and effectively achieved. The function and structural principle of the present application have been demonstrated and described in the embodiments, and the embodiments of the present application can be any deformation and modification without departing from the described principle.

Claims

1. A combined processing equipment for blanking and chamfering and rolling characters, characterized in that: Including steel pipe feeding machine (1), unloading chamfering machine (2), rolling machine (3) and feeding mechanism (4), the steel pipe feeding machine (1) includes feeding mechanism (12), the feeding mechanism (12) is used for feeding material into unloading chamfering machine (2), the unloading chamfering machine (2) is used for chamfering processing of material, the feeding mechanism (4) includes rolling feeding mechanism (41), the rolling feeding mechanism (41) is used for feeding the material that is chamfered and processed into rolling machine (3), and the material that is processed in rolling machine (3) is unloaded.

2. The combined processing apparatus for blanking, chamfering and rolling according to claim 1, characterized in that: The feeding mechanism (4) further includes rolling feeding module (43) and material frame (44), the rolling feeding module (43) is used for receiving the material that is processed in unloading chamfering machine (2), and the material frame (44) is used for receiving the material that is processed in rolling.

3. The combined blanking and chamfering and rolling device according to claim 2, characterized in that: The rolling feeding mechanism (41) includes displacement driving module (411) and clamping jaw (412).

4. The combined blanking and chamfering and rolling device according to claim 3, characterized in that: The clamping jaw (412) is provided with two groups.

5. The combined blanking and chamfering and rolling apparatus according to any one of claims 1 to 4, characterized in that: The unloading chamfering machine (2) includes cutting pipe module (21) and chamfering module (23), the cutting pipe module (21) is used for cutting material into a set length.

6. The combined blanking and chamfering and rolling device according to claim 5, characterized in that: The unloading chamfering machine (2) further includes transfer module (22), the transfer module (22) is used for transferring the material after cutting to chamfering module (23).

7. The combined blanking and chamfering and rolling device according to claim 6, characterized in that: The unloading chamfering machine (2) further includes detection module (24), the detection module (24) is used for detecting the material after chamfering processing.

8. The combined blanking and chamfering and rolling device according to claim 7, characterized in that: The unloading chamfering machine (2) further includes waste box, the waste box is used for storing unqualified material after detection module (24) detection.

9. The combined blanking and chamfering and rolling apparatus according to any one of claims 6-8, characterized in that: The steel pipe feeding machine (1) further includes storage mechanism, the storage mechanism can store a plurality of materials.

10. The combined blanking and chamfering and rolling apparatus according to claim 1, characterized in that: The feeding mechanism (12) includes feeding translation drive (121) and feeding pushing assembly (122).

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