Chip guiding and discharging structure for machining center
The automated chip removal structure, featuring high-pressure water jetting and a sloping surface design, solves the problems of low chip handling efficiency and safety hazards in machining centers. It achieves efficient and environmentally friendly chip cleaning and filtration, improving production efficiency and resource utilization.
Patent Information
- Application Number
- CN202520332721.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-27
AI Technical Summary
In existing technologies, the chip handling efficiency of machining centers is low and there are safety hazards. Traditional manual chip removal methods are inefficient and not environmentally friendly, resulting in production efficiency and environmental pollution problems.
It adopts a high-pressure water flushing and inclined surface design, combined with a scraper chip conveyor, a backwash drum filter device and a chip collection cart. The screw chip conveyor driven by the motor and the high-pressure water flushing head realizes automated chip cleaning and filtration. The internal condition of the chip discharge trough can be observed using an acrylic plate, and the tilt angle is increased to five degrees to improve the chip discharge capacity.
It achieves efficient and automated debris removal, reduces manual intervention, lowers costs, improves production efficiency, reduces environmental pollution, and meets the requirements of green industrial development.
Smart Images
Figure CN223802129U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sheet metal and spare arrangement device technical field of factory uses, especially relate to a chip guide and chip removal structure for machining center. BACKGROUND
[0002] In the cutting process, a large amount of cutting chips will be produced, if these cutting chips are not removed in time, they may block the working space, affect the machining quality, and even cause the automatic line to be unable to work continuously, with the continuous progress of mechanical processing technology, the treatment of cutting chips produced in the cutting process has become a problem to be solved, the traditional manual chip removal mode is not only low in efficiency, but also has safety hazards, therefore, automatic chip removal measures need to be equipped in the automatic mechanical processing system, the automatic environment-friendly chip removal system can not only remove the cutting chips in time and effectively, but also can reduce environmental pollution, meet the requirements of modern industrial green development,
[0003] The chip accumulation problem of the machining center is a problem that plagues many manufacturers, too much chip accumulation needs additional manual cleaning, and even needs to be stopped for cleaning, which greatly affects the production efficiency, and because the previous technology is simple and single in the way of filtering and processing the chips, the filtering effect is greatly reduced,
[0004] Therefore, a chip guide and chip removal structure for machining center is provided. SUMMARY
[0005] The utility model discloses at least solve one of the prior art technical problems. Therefore, the utility model embodiment provides a chip guide and chip removal structure for machining center, can solve the prior art, only through personnel access machine tool interior cleaning, lead to the problem of increased risk, the utility model discloses through the design of high pressure water flushing and inclined plane, improve the chip removal efficiency, at the same time, can filter and clean the chip, improve the efficiency, can better utilize resources, reduce the cost.
[0006] The utility model embodiment provides a chip guide and chip removal structure for machining center, including: water supply area part, still including work area part and chip guide and chip removal part.
[0007] The work area part includes: the bottom disc, and the both sides of the bottom disc are provided with inclined planes, the chip guide and chip removal part includes: the scraper chip removal machine and the backflushing roller filter device, the scraper chip removal machine is arranged on the bottom disc, a plurality of filter holes are equipped on the first installation position of the both side surfaces of the scraper chip removal machine, and the middle end of the scraper chip removal machine is provided with the backflushing roller filter device.
[0008] Further, the working area part further comprises: motors and screw rod chip removers, the two motors are symmetrically distributed, each motor is installed in the bottom plate through a screw and a nut, the shaft of each motor is fixedly connected with the shaft of a screw rod chip remover on the same side, and the two screw rod chip removers are rotatably installed in the bottom plate.
[0009] Further, the water supply area part further comprises: chip removal grooves, first high-pressure water flushing heads and second high-pressure water flushing heads, the two chip removal grooves are symmetrically distributed, each chip removal groove is attached to a predetermined mounting area of the bottom plate through a fastening mechanism, the two first high-pressure water flushing heads are symmetrically distributed, each first high-pressure water flushing head is connected with a second high-pressure water flushing head on the same side, a first high-pressure water flushing head and a second high-pressure water flushing head on the same side are connected with an external pump, the heads of the two first high-pressure water flushing heads are directed to the inside of a chip removal groove on the same side, and the heads of the two second high-pressure water flushing heads are directed to the inside of a chip removal groove on the same side.
[0010] Further, the chip removal groove is fully sealed and protected, the middle section of the chip removal groove channel is designed to be visible, each section of the chip removal groove is seamlessly connected, an inclination angle of five degrees is arranged in the chip removal groove, the bottom plate of each chip removal groove is made of stainless steel plate, and the top plate of each chip removal groove is made of acrylic plate.
[0011] Further, the first high-pressure water flushing head and the second high-pressure water flushing head are fixedly installed at corresponding positions of a chip removal groove on the same side, and the first high-pressure water flushing head and the second high-pressure water flushing head are used to impact the chips to the lower side.
[0012] Further, the chip removal and collection part further comprises: a chip collection vehicle, the chip collection vehicle is provided with wheels at a first mounting position on the surface, and the chip collection vehicle is located below the chip discharge port of the backflushing roller filter device after the chips are collected.
[0013] The beneficial effects of the utility model compared with the prior art are:
[0014] 1. The first high-pressure water flushing head and the second high-pressure water flushing head are fixedly installed at corresponding positions of a chip removal groove on the same side, and the first high-pressure water flushing head and the second high-pressure water flushing head are used to impact the chips to the lower side, so that the chip removal is complete and no accumulation is caused.
[0015] 2. The top plate of the chip removal groove is made of acrylic plate, the inside of the chip removal groove is observed by using the acrylic plate, the inclination angle of the chip removal groove is increased to five degrees compared with the inclination angle of two to three degrees of most machining centers on the market, and the chip removal capacity is greatly increased.
[0016] 3. After the machining chips and cutting fluid fall onto the chassis, they slide down the ramps on both sides of the chassis onto the screw chip conveyor. The motor drives the screw chip conveyor to rotate, which in turn pushes the chips and cutting fluid to the rear, causing them to fall into the chip discharge groove, thus improving chip guiding efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model from a first angle.
[0018] Figure 2 This is a schematic diagram of the overall structure of this utility model from a second angle.
[0019] Figure 3 This is a structural schematic diagram of the combined structure of this utility model from a first angle.
[0020] Figure 4 This is a structural schematic diagram of the combined structure of this utility model from a second angle.
[0021] Figure 5 This is a structural diagram of the combined structure of this utility model from a third angle.
[0022] Figure 6 For the present utility model Figure 5 A magnified structural diagram at point A.
[0023] Figure Labels
[0024] Working area 100; chassis 110; motor 120; screw chip conveyor 130;
[0025] Water supply area 200; chip removal trough 210; first high-pressure flushing head 220; second high-pressure flushing head 230;
[0026] 300 chip guide and discharge section; 310 scraper chip conveyor; 320 backwash drum filter device; 330 chip collection cart. Detailed Implementation
[0027] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model patent. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0028] In the description of the utility model, it needs to explain, the term "upper", "lower", "front", "back", "left", "right" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, or it is the orientation or position relation that the utility model product uses usually, just is for the convenience of describing the simplified description of the utility model patent, and it is not indicated or implied that the device or element must have a particular orientation, constructs and operates with a particular orientation, therefore cannot be understood as the limitation of the utility model patent. In addition, in order to facilitate the explanation, spatial relative terms can be used in the text, for example, "below", "following", "lower", "above", "upper" and so on, to describe the relationship of one element or feature relative to other elements or features as shown in the figure. The spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation shown in the drawing. The device can have other orientations (rotated 90 degrees or in other orientations), and the spatial relative terms used in the text can also be interpreted accordingly. It needs to be explained that in this paper, some connection modes, such as "fixed connection, fixed installation", refer to including but not limited to the fixation of two parts, such as: welding, screw nut fixation, sticking, riveting, interference fit and so on. For ordinary skilled persons in the art, the specific meaning of the above terms in this application can be understood by specific circumstances.
[0029] In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The preferred embodiments of the utility model are shown in the drawings. However, the utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0030] Reference Figures 1 to 6 The utility model embodiment provides a kind of for machining center's chip guiding and chip removal structure, comprising: water supply area part 200, still comprising:
[0031] Work area part 100, the work area part 100 includes: chassis 110, the two sides of the chassis 110 are provided with slope, slope facilitates processing debris and cutting fluid to fall on screw rod chip removal machine 130;
[0032] Chip guiding and chip removal part 300, the chip guiding and chip removal part 300 includes: scraper chip removal machine 310 and backflushing roller filter device 320, the scraper chip removal machine 310 is arranged on the chassis 110, the scraper chip removal machine 310 is equipped with a plurality of filter holes in its two side surfaces first installation position, and the middle end of the scraper chip removal machine 310 is provided with the backflushing roller filter device 320.
[0033] According to the chip guide and chip removal structure for machining center provided by the embodiment of the utility model, the work area part 100 further includes: motor 120 and screw chip removal machine 130, the motor 120 has two, two motor 120 is symmetrically distributed, each motor 120 is installed in the bottom disc 110 inside through screw and nut, the shaft of each motor 120 is fixedly connected with the shaft of one screw chip removal machine 130 on the same side respectively, the screw chip removal machine 130 has two, each screw chip removal machine 130 is rotatably installed in the bottom disc 110, it should be understood that after the machining chip and cutting fluid drop on the bottom disc 110, slide down on the screw chip removal machine 130 through the slope on both sides of the bottom disc 110, drive the screw chip removal machine 130 to rotate through motor 120, and then make the screw chip removal machine 130 push the chip and cutting fluid to the rear, make the chip and cutting fluid drop on the chip removal groove 210.
[0034] According to the chip guide and chip removal structure for machining center provided by the embodiment of the utility model, the water supply area part 200 further includes: chip removal groove 210, first high pressure water jet head 220 and second high pressure water jet head 230, the chip removal groove 210 has two, two chip removal groove 210 is symmetrically distributed, each chip removal groove 210 is attached to the predetermined mounting area of the bottom disc 110 through fastening mechanism, the first high pressure water jet head 220 has two, two first high pressure water jet head 220 is symmetrically distributed, each first high pressure water jet head 220 is connected with one second high pressure water jet head 230 on the same side respectively, one first high pressure water jet head 220 and one second high pressure water jet head 230 on the same side are connected with the pump outside, the head of two first high pressure water jet head 220 is all to the inside of one chip removal groove 210 on the same side, the head of two second high pressure water jet head 230 is all to the inside of one chip removal groove 210 on the same side.
[0035] According to the chip guide and chip removal structure for machining center provided by the embodiment of the utility model, the whole process of the chip removal groove 210 uses full sealing protection, guarantees no water mist and flying slag to pollute the environment, the middle section of the channel of the chip removal groove 210 is visualized design, the chip removal situation in the chip removal groove 210 can be observed, each section of the chip removal groove 210 is seamlessly connected, ensures that the chip guide does not stagnate, and eliminates the possibility of chip accumulation, the chip removal groove 210 is provided with a five-degree inclination angle, so that the chip removal effect is better, the bottom plate material of each chip removal groove 210 is set to be stainless steel plate, the friction is reduced by using smooth material, the top plate material of each chip removal groove 210 is set to be acrylic plate, the inside situation of the chip removal groove 210 is observed by using the acrylic plate, compared with the two to three degree inclination chip removal angle of most machining centers on the market, the inclination chip removal angle of the chip removal groove 210 is increased to five degrees, so that the chip removal capacity is greatly increased, the five millimeter thickness support frame is adopted on the chassis 110 to support the overhanging structure of the chip removal groove 210, so that the whole is stable and reliable;
[0036] It should be understood that the chips and cutting fluid are pushed by the screw chip removal machine 130 to fall on the chip removal groove 210, so that the chips and cutting fluid fall on the chip removal inclined plate of the chip removal groove 210, and the chips and cutting fluid are collected; the inside situation of the chip removal groove 210 is observed through the acrylic plate installed on the chip removal groove 210, the chips in the chip removal groove 210 are flushed into the backflushing roller filtering device 320 by the first high-pressure water head 220 and the second high-pressure water head 230, and the chips are flushed into the backflushing roller filtering device 320 by the cutting fluid.
[0037] According to the chip guide and chip removal structure for machining center provided by the embodiment of the utility model, the first high-pressure water head 220 and the second high-pressure water head 230 are fixedly installed at the corresponding positions of one chip removal groove 210 on the same side, and the chips are impacted to the lower side by the first high-pressure water head 220 and the second high-pressure water head 230, so that the chip removal is completely without accumulation.
[0038] According to the chip guide and chip removal structure for machining center provided by the embodiment of the utility model, the chip guide and chip removal part 300 further comprises a chip collecting vehicle 330, the chip collecting vehicle 330 is provided with wheels at the first installation position on the surface thereof, after the chips are collected, the chip collecting vehicle 330 can be used to pull the chips to the centralized treatment, and the chip collecting vehicle 330 is located below the chip removal opening of the backflushing roller filtering device 320.
[0039] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A chip guiding and evacuating structure for a machining center, comprising: The water supply area part is characterized in that it further comprises: The working area part comprises a chassis, and slopes are arranged on two sides of the chassis; The chip guide and chip removal part comprises a scraper chip removal machine and a backflushing roller filter device, the scraper chip removal machine is arranged on the chassis, a plurality of filter holes are arranged on a first mounting position on the surface of the two sides of the scraper chip removal machine, and the middle end of the scraper chip removal machine is provided with the backflushing roller filter device.
2. A chip evacuation arrangement for a machining center according to claim 1, characterized in that, The working area part further comprises a motor and a screw chip removal machine, the motor is symmetrical, each motor is mounted in the chassis through a screw and a nut, the shaft of each motor is fixedly connected with the shaft of one screw chip removal machine on the same side, and the screw chip removal machine is rotatably mounted in the chassis.
3. A chip evacuation structure for a machining center according to claim 1, characterized in that, The water supply area part further comprises a chip removal groove, a first high-pressure water flushing head and a second high-pressure water flushing head, the chip removal groove is symmetrical, each chip removal groove is attached to a predetermined mounting area of the chassis through a fastening mechanism, the first high-pressure water flushing head is symmetrical, each first high-pressure water flushing head is connected with one second high-pressure water flushing head on the same side, one first high-pressure water flushing head and one second high-pressure water flushing head on the same side are connected with an external pump, the head of each first high-pressure water flushing head is arranged in the chip removal groove on the same side, and the head of each second high-pressure water flushing head is arranged in the chip removal groove on the same side.
4. A chip and debris guiding arrangement for a machining center according to claim 3, characterized in that, The chip removal groove is fully sealed, the middle section of the chip removal groove is designed to be visible, each section of the chip removal groove is seamlessly connected, the chip removal groove is provided with a five-degree inclination angle, the bottom plate of each chip removal groove is made of stainless steel, and the top plate of each chip removal groove is made of acrylic plate.
5. A chip and debris guiding structure for a machining center according to claim 3, characterized in that, The first high-pressure water flushing head and the second high-pressure water flushing head are fixedly installed at corresponding positions of one chip removal groove on the same side, and the first high-pressure water flushing head and the second high-pressure water flushing head are used to impact the chips to the lower side.
6. A chip and debris guiding structure for a machining center according to claim 1, characterized in that, The chip guide and chip removal part further comprises a chip collection vehicle, the chip collection vehicle is provided with wheels at a first mounting position on the surface, and the chip collection vehicle is arranged below the chip removal opening of the backflushing roller filter device.