Valve flange polishing device
By introducing a threaded rod, adjusting seat, and dust collection components into the valve flange grinding device, all-around dust collection is achieved, solving the problem of incomplete dust collection and improving the protection of the environment and equipment.
Patent Information
- Application Number
- CN202520501701.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-21
AI Technical Summary
The existing valve flange grinding equipment has an unreasonable dust collection design, which makes it impossible to collect dust in a timely and effective manner, affecting the grinding environment and the health of operators.
A valve flange grinding device was designed, comprising a threaded rod, an adjusting seat, an adjusting plate, and a dust collection assembly. By combining the threaded rod and the adjusting seat, the position of the components can be flexibly adjusted. Combined with a circular dust collection pipe, a conveying pipe, and a dust collection pump, all-around dust collection is achieved, and the dust is quickly collected into the dust collection box.
It improves dust collection efficiency, enhances the working environment, reduces the health hazards of dust to operators, extends the service life of the device, and reduces the wear and tear on internal parts caused by dust.
Smart Images

Figure CN223802255U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to valve flange processing technical field, concretely is a valve flange polishing device. BACKGROUND
[0002] In modern industrial production, as the key component in the fluid control system, the performance and quality of the valve directly affect the stable operation of the whole system, and the surface quality of the valve flange, as an important part of the connection between the valve and the pipeline or other equipment, plays a crucial role in the sealing, connection strength and overall reliability of the valve,
[0003] During the manufacturing and maintenance of the valve, polishing is one of the key processes to ensure the surface quality of the valve flange, and the existing valve flange polishing device has problems to be solved, such as the design of the dust suction pipe may not be reasonable, such as the size, shape and position of the dust suction port cannot be close to the polishing area, resulting in that the large amount of dust generated during polishing cannot be collected in time and effectively, and part of the dust still diffuses into the working environment, thereby affecting the polishing environment. UTILITY MODEL CONTENT
[0004] The utility model discloses a valve flange polishing device, has the advantages of all -round dust collection.
[0005] To achieve the above object, the utility model provides the following technical scheme: a valve flange polishing device, including the base, the top of base is fixedly installed with the fixed seat, the upper of fixed seat is installed with the adjusting assembly, the back of base is welded with the protection frame, the upper end of protection frame is adjustably installed with the adjustable top plate, the bottom of adjustable top plate is installed with the guide rail vertically, the bottom of guide rail is slidably installed with the sliding plate, the bottom of sliding plate is installed with the polishing disc through the drive motor, the outside of polishing disc upper end is installed with the dust collection assembly;
[0006] The dust collection assembly comprises a circular dust suction pipe, an auxiliary dust suction pipe is installed on the right side of the inner cavity of the protection frame, the auxiliary dust suction pipe and the circular dust suction pipe are communicated through a conveying pipe, and a dust suction pump is additionally communicated with the auxiliary dust suction pipe through a pipeline at the top of the auxiliary dust suction pipe.
[0007] As a preferred scheme, the adjusting assembly comprises a threaded rod, a adjusting seat is rotatably installed at the right end of the threaded rod, an adjusting plate is installed in the adjusting seat through an extension column, the adjusting plate is located above the adjusting seat and is connected outside through a positioning pin rod, and a positioning pipe of separate design is movably installed on the right side of the adjusting plate.
[0008] As a preferred scheme, the right side of the adjusting plate is provided with a moving plate through an adjusting knob, and the right side of the moving plate is connected with the front half of the positioning pipe.
[0009] As a preferred scheme, the front and rear ends of the auxiliary dust suction pipe are sleeved with positioning rings, and the right side of the positioning ring is welded with a positioning support, and the right end of the positioning support is connected with the right side of the inner cavity of the protection frame.
[0010] As a preferred scheme, the inside of the fixing seat is transversely provided with a guide groove, and the inside of the guide groove is connected with the bottom of the adjusting seat through a guide block.
[0011] As a preferred scheme, the rear end of the adjustable top plate is fixedly provided with an auxiliary plate, and the front surface of the auxiliary plate is connected with the back surface of the protection frame through a knob and a sliding rail.
[0012] As a preferred scheme, the two sides of the top of the circular dust suction pipe are fixedly provided with connecting plates, and the upper end of the connecting plate is connected with the side surface of the sliding plate.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1、The utility model discloses a dust suction device for polishing disc, which comprises a polishing disc, a dust suction device for polishing disc and a dust suction device for polishing disc, and the dust suction device for polishing disc is provided with a dust suction device for polishing disc.
[0015] 2、The utility model discloses a dust suction device for polishing disc, which comprises a polishing disc, a dust suction device for polishing disc and a dust suction device for polishing disc, and the dust suction device for polishing disc is provided with a dust suction device for polishing disc. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the first perspective structure solid drawing of the utility model;
[0017] Figure 2 It is the second perspective structure solid drawing of the utility model;
[0018] Figure 3 It is a partial structure sectional view of the utility model;
[0019] Figure 4 It is a partial structure view of the utility model dust suction assembly.
[0020] In the drawing: 1, base; 2, fixed seat; 3, adjusting assembly; 301, threaded rod; 302, adjusting plate; 303, adjusting seat; 304, positioning tube; 4, guide rail; 5, sliding plate; 6, driving motor; 7, polishing disc; 8, dust suction assembly; 801, circular dust suction pipe; 802, auxiliary dust suction pipe; 803, dust suction pump; 804, dust storage box; 9, adjustable top plate; 10, positioning support; 11, protective frame. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] Secondly, "one embodiment" or "embodiment" referred to herein means that specific features, structures or characteristics can be included in at least one implementation of the utility model. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent or alternative to other embodiments.
[0023] Embodiment one:
[0024] Please refer to Figure 1 The utility model provides a valve flange polishing device, including base 1, the top fixed mounting of base 1 has fixed seat 2, the upper portion of fixed seat 2 is installed with adjusting assembly 3, the back of base 1 is welded with protective frame 11, the upper end of protective frame 11 is adjusted and installed with adjustable top plate 9, the bottom of adjustable top plate 9 is installed with guide rail 4 longitudinally, the bottom of guide rail 4 is installed with sliding plate 5 slidingly, the bottom of sliding plate 5 is installed with polishing disc 7 through driving motor 6, the outside of polishing disc 7 upper end is installed with dust suction assembly 8;
[0025] Dust suction assembly 8 includes circular dust suction pipe 801, auxiliary dust suction pipe 802 is installed on the right side of the inner cavity of protective frame 11, auxiliary dust suction pipe 802 and circular dust suction pipe 801 are communicated through conveying pipe, auxiliary dust suction pipe 802 is additionally communicated with dust suction pump 803 through pipeline on the top, the bottom of dust suction pump 803 is communicated with dust storage box 804.
[0026] The technical scheme is characterized in that the threaded rod 301, the adjusting seat 303 and the adjusting plate 302 are arranged, the positions of the related components can be flexibly adjusted according to the specific sizes of different valve flanges and polishing requirements, the applicability of the device is greatly enhanced, the circular dust suction pipe 801 is tightly surrounded on the outer portion of the upper end of the polishing disc 7, dust generated in the polishing process can be timely and effectively absorbed, the auxiliary dust suction pipe 802, the conveying pipe and the dust suction pump 803 and the dust storage box 804 work cooperatively, the dust suction effect is further enhanced, the dust is rapidly collected and stored in the dust storage box 804, the working environment is improved, the harm of the dust to the health of the operator is reduced, the abrasion of the dust on the internal parts of the device is effectively avoided, the service life of the device is prolonged, and the double advantages of the device in the aspects of environmental protection and maintenance are embodied.
[0027] Embodiment two:
[0028] Based on the embodiment one, the utility model discloses as shown in Figure 2 Adjusting assembly 3 including threaded rod 301, the right end of threaded rod 301 is rotatably installed with adjusting seat 303, the inside of adjusting seat 303 is installed with adjusting plate 302 through telescopic column, adjusting plate 302 is located in the upper of adjusting seat 303 and is connected through locating pin rod outside, the right side of adjusting plate 302 is movably installed with the locating pipe 304 of separate design.
[0029] Adopt the technical scheme as Figure 1 The separate locating pipe 304 movably installed on the right side of the adjusting plate 302, the separate structure facilitates the flexible disassembly and installation of the locating pipe 304 according to actual polishing requirements, when it is needed to position the valve flanges of different shapes or specifications, the position and state of the locating pipe 304 can be replaced or adjusted to better adapt to different workpieces, the use flexibility and convenience of the device are improved, meanwhile, the separate design makes the maintenance and replacement of the locating pipe 304 more convenient, reduces the maintenance cost and difficulty of the equipment, and improves the practicability and economy of the entire polishing device.
[0030] Secondly, in the technical scheme, the right side of the adjusting plate 302 is installed with a moving plate through an adjusting knob, the right side of the moving plate is connected with the front half of the locating pipe 304, and the right side of the moving plate and the adjusting plate 302 are connected through a guide slide rod; the front and rear ends of the auxiliary dust suction pipe 802 are sleeved with locating rings, the right side of the locating ring is welded with a locating bracket 10, and the right end of the locating bracket 10 is connected with the right side of the inner cavity of the protective frame 11.
[0031] It adopts as Figure 1The technical solution shown uses the cooperation of the movable plate and the adjustment knob to adjust the front half of the positioning tube 304, and can adjust the diameter of the positioning tube 304 according to the width of the flange center, so as to reinforce the flange on the right side of the adjustment plate 302, and fix the auxiliary dust suction pipe 802 through the positioning bracket 10. It can also adjust the dust suction angle so as to cooperate with the circular dust suction pipe 801 to achieve all-round absorption and treatment of grinding dust.
[0032] Example 3:
[0033] This utility model is as follows Figures 1-4 As shown, the fixed base 2 has a guide groove horizontally opened inside, and the guide groove is connected to the bottom of the adjusting base 303 through a guide block; an auxiliary plate is fixedly installed at the rear end of the adjustable top plate 9, and the front of the auxiliary plate is connected to the back of the protective frame 11 through a knob and a slide rail; connecting plates are fixedly installed on both sides of the top of the circular suction pipe 801, and the upper end of the connecting plate is connected to the side of the sliding plate 5.
[0034] Using the above technical solution, an auxiliary plate is installed at the rear end of the adjustable top plate 9. It is connected to the back of the protective frame 11 through the cooperation of the knob and the slide rail. The combination of the knob and the slide rail makes the adjustment of the adjustable top plate 9 simple and convenient. Operators can easily adjust the height and position of the adjustable top plate 9 according to the actual grinding needs. This flexible adjustment method can adapt to the grinding work of valve flanges of different sizes and shapes, greatly improving the versatility of the device.
[0035] The working principle of this utility model is as follows: First, the valve flange to be ground is placed on the fixed seat 2 at the top of the base 1. By utilizing the cooperation between the guide groove inside the fixed seat 2 and the guide block at the bottom of the adjusting seat 303, the adjusting seat 303 can be adjusted horizontally. By rotating the threaded rod 301 and its rotational connection with the adjusting seat 303, the position of the adjusting seat 303 can be further precisely adjusted. The telescopic column inside the adjusting seat 303 can adjust the height of the adjusting plate 302 in the vertical direction. After adjustment, it is fixed with the positioning pin. The movable plate on the right side of the adjusting plate 302 can be adjusted by the adjustment knob, thereby driving the positioning tube 304 to move. The positioning tube 304 is used to position the valve flange.
[0036] Next, based on the height of the valve flange, the height of the adjustable top plate 9 is adjusted by cooperating with the knob and slide rail on the back of the protective frame 11 through the auxiliary plate at the rear end of the adjustable top plate 9. This allows the sliding plate 5, drive motor 6, and grinding disc 7 installed on the bottom guide rail 4 to be in a suitable working position. The drive motor 6 is then started to rotate the grinding disc 7 to grind the valve flange.
[0037] In the polishing process, the circular dust collection pipe 801 is connected with the sliding plate 5 through the connecting plates on the top of both sides, moves with the polishing disc 7, and collects the dust generated in time. The dust enters the auxiliary dust collection pipe 802 in the right side of the inner cavity of the protective frame 11 through the circular dust collection pipe 801, the positioning ring and the positioning support 10 at both ends of the auxiliary dust collection pipe 802 ensure the stable position of the auxiliary dust collection pipe 802, and the dust enters the dust collection pump 803 from the auxiliary dust collection pipe 802 through the pipeline under the action of the suction force of the dust collection pump 803, and is finally transported to the dust storage box 804 for storage, so that the polishing dust is effectively collected, and the working environment is kept clean.
[0038] Importantly, it should be noted that the constructions and arrangements of the present application shown in the various exemplary embodiments are merely illustrative. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperatures, pressures, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in this application. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be inverted or otherwise changed, and the nature or number of elements can be varied or changed. As such, all such modifications are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be changed or re-sequenced without departing from the generality of the application. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present application. Accordingly, the present application is not limited to particular embodiments described, but extends to various modifications that nevertheless fall within the scope of the appended claims.
[0039] Furthermore, in order to provide a concise description of exemplary embodiments, all features of an actual implementation can not be described (i.e., those unrelated to the best mode of carrying out the present application currently under consideration or those unrelated to enabling the present application).
[0040] Finally, it should be noted that the above-mentioned embodiments are only used to illustrate the technical solutions of the present application, and not to limit the protection scope of the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the essence and scope of the technical solutions of the present application.
Claims
1. A valve flange polishing device comprising a base (1), characterized in that: The top of the base (1) is fixedly provided with a fixing seat (2), an adjusting assembly (3) is installed above the fixing seat (2), a protection frame (11) is welded to the back of the base (1), an adjustable top plate (9) is adjustably installed at the upper end of the protection frame (11), a guide rail (4) is longitudinally installed at the bottom of the adjustable top plate (9), a sliding plate (5) is slidably installed at the bottom of the guide rail (4), a grinding disc (7) is installed at the bottom of the sliding plate (5) by a driving motor (6), and a dust suction assembly (8) is installed outside the upper end of the grinding disc (7). The dust suction assembly (8) comprises a circular dust suction pipe (801), an auxiliary dust suction pipe (802) is installed on the right side of the inner cavity of the protection frame (11), the auxiliary dust suction pipe (802) and the circular dust suction pipe (801) are communicated through a conveying pipe, the top of the auxiliary dust suction pipe (802) is additionally communicated with a dust suction pump (803) through a pipeline, and the bottom of the dust suction pump (803) is communicated with a dust storage box (804).
2. The valve flange polishing apparatus of claim 1, wherein: The adjusting assembly (3) comprises a threaded rod (301), an adjusting seat (303) is rotatably installed at the right end of the threaded rod (301), an adjusting plate (302) is installed in the adjusting seat (303) through a telescopic column, the adjusting plate (302) is located above the adjusting seat (303) and is connected outside through a positioning pin rod, and a detachable positioning pipe (304) is movably installed on the right side of the adjusting plate (302).
3. A valve flange polishing apparatus as defined in claim 2, wherein: The right side of the adjusting plate (302) is provided with a moving plate through an adjusting knob, the right side of the moving plate is connected with the front half of the positioning pipe (304), and the moving plate and the right side of the adjusting plate (302) are connected through a guide sliding rod.
4. The valve flange polishing apparatus of claim 1, wherein: The front and rear ends of the auxiliary dust suction pipe (802) are sleeved with positioning rings, and the right side of the positioning ring is welded with a positioning support (10), and the right end of the positioning support (10) is connected with the right side of the inner cavity of the protection frame (11).
5. The valve flange polishing apparatus of claim 1, wherein: The inner part of the fixing seat (2) is transversely provided with a guide groove, and the guide groove is connected with the bottom of the adjusting seat (303) through a guide block.
6. The valve flange polishing apparatus of claim 1, wherein: The rear end of the adjustable top plate (9) is fixedly provided with an auxiliary plate, and the front surface of the auxiliary plate is connected with the back surface of the protection frame (11) through a knob and a sliding rail.
7. The valve flange polishing apparatus of claim 1, wherein: The top of the circular dust suction pipe (801) is fixedly provided with a connecting plate on both sides, and the upper end of the connecting plate is connected with the side surface of the sliding plate (5).