Surface grinding device for nitrogen spring machining
By introducing a dust cover and an industrial vacuum cleaner into the nitrogen spring grinding device, the grinding area is enclosed and dust is collected in real time, solving the dust pollution problem, protecting the health of operators, and improving production efficiency.
Patent Information
- Application Number
- CN202520421085.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-11
AI Technical Summary
In the current nitrogen spring grinding process, dust and ash are freely dispersed, polluting the environment, endangering the health of operators, and reducing production efficiency.
Design a polishing device that includes a dust cover, a clamping mechanism, and an industrial vacuum cleaner. The dust cover encloses the polishing area, and the vacuum system collects dust and debris in real time to ensure a clean working environment.
It effectively prevents dust dispersion, protects the health of operators, improves the quality of the working environment, reduces the risk of occupational diseases, and increases production efficiency.
Smart Images

Figure CN223802372U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to nitrogen spring polishing technical field, concretely relates to a nitrogen spring processing is with surface polishing device. BACKGROUND
[0002] Nitrogen spring is a kind of elastic element using nitrogen as working medium. It uses the expansion coefficient difference of gas at a certain temperature to realize pressure transmission and energy conversion, and the spring usually needs to be surface polished after being made, and the surface of nitrogen spring is trimmed and handled by polishing device to achieve the purpose of improving surface quality, precision and aesthetic degree.
[0003] The existing nitrogen spring generates a large amount of dust and ash in the polishing process, and the polishing operation in the non-closed space leads to free diffusion of dust and ash, which seriously pollutes the surrounding environment. For example, the patent No. CN216633735U discloses a nitrogen spring processing burr rapid polishing equipment, and the nitrogen spring is polished in an open environment, which leads to free diffusion of dust and ash. This not only affects the neatness of the workplace, but also may cause long-term damage to the respiratory system and skin of the operator, increase the risk of occupational disease, and the diffusion of dust will pollute the entire operation site and reduce the quality of the working environment. At the same time, the operator needs to frequently interrupt the work to clean the dust, which further reduces the production efficiency.
[0004] Therefore, it is necessary to invent a nitrogen spring processing surface polishing device to solve the above problems. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a nitrogen spring processing surface polishing device to solve the problem of free diffusion of dust and ash in the polishing operation in the open environment.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a nitrogen spring processing surface polishing device, comprising a machine body, a dust cover clamping mechanism and an industrial dust collector, the upper part of the machine body is provided with a dust cover, the front side of the dust cover is provided with a cover door, the top surface of the machine body is provided with a base and located inside the dust cover, the inside of the base is provided with a Z-axis transmission assembly, the Z-axis transmission assembly is provided with a Z-axis sliding plate, the upper part of the Z-axis sliding plate is provided with a clamping mechanism, the top end of the clamping mechanism is provided with a polishing rod, the rear end of the outside of the machine body is provided with an industrial dust collector, one side of the polishing rod is provided with a dust collection head, one end of the dust collection head is connected with a bellows and extends through the dust cover and is connected with the industrial dust collector.
[0007] Preferably, the dust cover is hingedly connected with the cover door, the cover door is made of transparent glass material, and the dust cover is designed to close the polishing area to prevent dust and debris generated during polishing from splashing into the working environment, thereby protecting the health of workers and keeping the working environment clean.
[0008] Preferably, the dust cover is hingedly connected with the cover door, the cover door is made of transparent glass material, and the dust cover is designed to close the polishing area to prevent dust and debris generated during polishing from splashing into the working environment, thereby protecting the health of workers and keeping the working environment clean.
[0009] Preferably, the X-axis sliding plate is provided with a Y-axis transmission assembly on the front wall, and a Y-axis sliding plate is slidably installed on the Y-axis transmission assembly to realize movement of the polishing rod in the direction perpendicular to the X-axis direction (Y-axis direction).
[0010] Preferably, the front wall of the Y-axis sliding plate is provided with a rotary motor, and the output end of the rotary motor is connected with the polishing rod, and the rotary motor is designed to drive the polishing rod to rotate and polish the nitrogen spring.
[0011] Preferably, the clamping mechanism comprises a bottom plate installed above the Z-axis sliding plate, and the clamping mechanism is designed to firmly clamp the nitrogen spring to ensure that the nitrogen spring will not loosen or fall off due to vibration or external force during polishing.
[0012] Preferably, the clamping mechanism further comprises a cylinder and a clamping plate, the cylinder is located above the bottom plate, the cylinder is provided with three, the output end of the three cylinders is connected with the clamping plate, the cylinder provides clamping force, and the clamping plate is directly in contact with the nitrogen spring and applies clamping force.
[0013] Preferably, the bellows is connected between the dust collection head and the industrial dust collector, the dust inlet end of the bellows is connected with the dust outlet end of the dust collection head, and the dust outlet end of the bellows is connected with the dust inlet end of the industrial dust collector, and the bellows is designed to connect the dust collection head and the industrial dust collector to form an effective dust collection system.
[0014] In the above technical solution, the technical effects and advantages of the present application are provided:
[0015] 1. The dust collection head is provided on one side of the polishing rod, and the bellows is connected to the industrial dust collector to form an efficient dust collection system, which can instantly capture the dust and debris generated during polishing of the nitrogen spring, effectively preventing the spread of dust in the working area.
[0016] 2.The utility model discloses a dust cover's design not only provides a relatively closed space for polishing operation, still through the design of transparent cover door, makes operator can observe the polishing process in not exposing to the dust environment, this closed environment combines dust collection system, dust collection's efficiency is improved greatly, thereby the pollution of dust to working environment during polishing process is reduced significantly, keeps the cleanness of work area, is favorable to the quality of promotion whole working environment, can also gather the dust of polishing process through effective, the risk of harmful dust inhalation of employee is reduced greatly, thereby the respiratory system health of employee is protected, and the occurrence of occupational disease is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the whole structure schematic diagram of the utility model;
[0018] Figure 2 It is the three -dimensional structure schematic diagram of X axis transmission subassembly and Y axis transmission subassembly of the utility model;
[0019] Figure 3 It is the three -dimensional structure schematic diagram of Z axis transmission subassembly of the utility model;
[0020] Figure 4 It is the three -dimensional structure schematic diagram of clamping mechanism of the utility model;
[0021] Figure 5 It is the three -dimensional structure schematic diagram of industrial dust collector of the utility model.
[0022] BRIEF DESCRIPTION OF DRAWINGS
[0023] 1, machine body;2, dust cover;3, cover door;4, stand;5, X axis transmission subassembly;6, X axis sliding plate;7, Y axis transmission subassembly;8, Y axis sliding plate;9, rotary motor;10, polishing rod;11, base;12, Z axis transmission subassembly;13, Z axis sliding plate;14, clamping mechanism;1401, bottom plate;1402, air cylinder;1403, clamping plate;15, industrial dust collector;16, dust collection head;17, bellows. DETAILED DESCRIPTION
[0024] In order to make the technical personnel of the prior art better understand the technical scheme of the utility model, the utility model will be introduced further in the following with the drawings.
[0025] The utility model provides a kind of industrial dust collector, including machine body, dust cover, cover door, stand, X axis transmission subassembly, X axis sliding plate, Y axis transmission subassembly, Y axis sliding plate, rotary motor, polishing rod, base, Z axis transmission subassembly, Z axis sliding plate, clamping mechanism, industrial dust collector, dust collection head and bellows, and dust cover is connected to machine body, cover door is connected to dust cover, stand is connected to dust cover, X axis transmission subassembly is connected to stand, X axis sliding plate is connected to X axis transmission subassembly, Y axis transmission subassembly is connected to stand, Y axis sliding plate is connected to Y axis transmission subassembly, rotary motor is connected to Y axis transmission subassembly, polishing rod is connected to rotary motor, base is connected to rotary motor, Z axis transmission subassembly is connected to base, Z axis sliding plate is connected to Z axis transmission subassembly, clamping mechanism is connected to Z axis transmission subassembly, industrial dust collector is connected to machine body, dust collection head is connected to industrial dust collector, and bellows is connected to industrial dust collector. Figures 1-5The surface polishing device for nitrogen spring processing shown comprises a body 1, a dust cover 2, a clamping mechanism 14 and an industrial dust collector 15, the upper portion of the body 1 is provided with the dust cover 2, the front side of the dust cover 2 is provided with a cover door 3, the top surface of the body 1 is provided with a base 11 and is located inside the dust cover 2, the inside of the base 11 is provided with a Z-axis transmission assembly 12, the Z-axis transmission assembly 12 is provided with a Z-axis sliding plate 13, the upper portion of the Z-axis sliding plate 13 is provided with the clamping mechanism 14, the top end of the clamping mechanism 14 is provided with a polishing rod 10, the rear end of the outside of the body 1 is provided with the industrial dust collector 15, one side of the polishing rod 10 is provided with a dust collection head 16, one end of the dust collection head 16 is connected with a bellows 17 and extends through the dust cover 2 and is connected with the industrial dust collector 15.
[0026] The Z-axis transmission assembly 12 and the Z-axis sliding plate 13 are arranged to adjust the position of the clamping mechanism 14, so as to avoid close contact with the polishing rod 10 during manual feeding and discharging, thereby effectively improving the safety of manual feeding and discharging of nitrogen springs.
[0027] The inside of the dust cover 2 is provided with an upright stand 4, the front wall of the upright stand 4 is provided with an X-axis transmission assembly 5, the X-axis transmission assembly 5 is slidingly installed with an X-axis sliding plate 6, the front wall of the X-axis sliding plate 6 is provided with a Y-axis transmission assembly 7, the Y-axis transmission assembly 7 is slidingly installed with a Y-axis sliding plate 8, the front wall of the Y-axis sliding plate 8 is provided with a rotary motor 9, and the output end of the rotary motor 9 is connected with the polishing rod 10.
[0028] The X-axis transmission assembly 5 and the X-axis sliding plate 6 realize the movement of the polishing rod 10 in the horizontal direction (X-axis direction), and the Y-axis transmission assembly 7 and the Y-axis sliding plate 8 realize the movement of the polishing rod 10 in the direction perpendicular to the X-axis direction (Y-axis direction), ensuring the accurate movement of the polishing rod 10 at different positions, and the rotary motor 9 is used to drive the polishing rod 10 to rotate for polishing work.
[0029] The clamping mechanism 14 comprises a bottom plate 1401 installed above the Z-axis sliding plate 13, and further comprises air cylinders 1402 and a clamping plate 1403, the air cylinders 1402 are located above the bottom plate 1401, the air cylinders 1402 are provided with three, and the output ends of the three air cylinders 1402 are connected with the clamping plate 1403.
[0030] The clamping mechanism 14 can firmly clamp the nitrogen spring, ensuring that it will not loosen or fall off during polishing due to vibration or external force, and the three air cylinders 1402 provide stable clamping force to adapt to nitrogen springs of different sizes and shapes.
[0031] The dust cover 2 is hingedly connected with the cover door 3, the cover door 3 is made of transparent glass material, the bellows pipe 17 is connected between the dust suction head 16 and the industrial dust collector 15, the dust inlet end of the bellows pipe 17 is connected with the dust outlet end of the dust suction head 16, and the dust outlet end of the bellows pipe 17 is connected with the dust inlet end of the industrial dust collector 15.
[0032] The dust cover 2 is designed as a closed space, covers the upper part of the machine body 1, prevents the dust and debris generated in the polishing process from splashing to the external environment, the cover door 3 made of transparent material facilitates observation of the polishing process, ensures the operation accuracy, and cooperates with the industrial dust collector 15 and the bellows pipe 17 to form an effective dust collection system, ensures the dust collection efficiency, thereby collecting the dust and debris generated in the polishing process in real time, and keeps the working environment clean.
[0033] The working principle of the utility model is as follows:
[0034] Referring to the drawings in the specification Figures 1-5 When the utility model is used, first, the cover door 3 is opened, and the Z-axis transmission assembly 12 is started, thereby driving the Z-axis sliding plate 13 and the clamping mechanism 14 to move forward and away from the polishing rod 10, then the nitrogen gas spring to be polished is placed on the clamping plate 1403 of the clamping mechanism 14 by hand, the cylinder 1402 of the clamping mechanism 14 is started, the clamping plate 1403 tightly clamps the nitrogen gas spring, the clamping force of the three cylinders 1402 is adjusted according to the size and shape of the nitrogen gas spring, the clamping is ensured to be stable, after the nitrogen gas spring is fixed, the nitrogen gas spring is sent to the polishing area through the Z-axis transmission assembly 12, the cover door 3 is closed, the X-axis transmission assembly 5 and the Y-axis transmission assembly 7 are started at this time, the position of the polishing rod 10 in the horizontal direction and perpendicular to the horizontal direction is adjusted through the X-axis sliding plate 6 and the Y-axis sliding plate 8 respectively, the polishing rod 10 is ensured to accurately align the part to be polished of the nitrogen gas spring, finally, the rotating motor 9 is started, and the polishing rod 10 starts to rotate, in the polishing process, the industrial dust collector 15 collects the generated dust and debris in real time through the bellows pipe 17 and the dust suction head 16, ensures that the dust collection system works normally, and keeps the working environment clean.
Claims
1. A surface polishing device for nitrogen spring processing, comprising a machine body (1), a dust cover (2), a clamping mechanism (14) and an industrial dust collector (15), characterized in that: The upper part of the machine body (1) is provided with a dust cover (2), the front side of the dust cover (2) is provided with a cover door (3), the top surface of the machine body (1) is provided with a base (11) and is located inside the dust cover (2), the inside of the base (11) is provided with a Z-axis transmission assembly (12), the Z-axis transmission assembly (12) is provided with a Z-axis sliding plate (13), the upper part of the Z-axis sliding plate (13) is provided with a clamping mechanism (14), the top end of the clamping mechanism (14) is provided with a polishing rod (10), the rear end of the machine body (1) is provided with an industrial dust collector (15), one side of the polishing rod (10) is provided with a dust collection head (16), one end of the dust collection head (16) is connected with a bellows (17) and extends through the dust cover (2) and is connected to the industrial dust collector (15).
2. The surface polishing device for nitrogen spring processing according to claim 1, characterized in that: The dust cover (2) and the cover door (3) are hingedly connected, and the cover door (3) is made of transparent glass.
3. The surface polishing device for nitrogen spring processing according to claim 2, characterized in that: The inside of the dust cover (2) is provided with a stand (4), and the front wall of the stand (4) is provided with an X-axis transmission assembly (5).
4. The surface polishing device for nitrogen spring processing according to claim 3, characterized in that: The front wall of the X-axis sliding plate (6) is provided with a Y-axis transmission assembly (7), and the Y-axis transmission assembly (7) is slidably installed on the Y-axis sliding plate (8).
5. The surface polishing device for nitrogen spring processing according to claim 4, characterized in that: The front wall of the Y-axis sliding plate (8) is provided with a rotary motor (9), and the output end of the rotary motor (9) is connected with a polishing rod (10).
6. The surface polishing device for nitrogen spring processing according to claim 1, characterized in that: The clamping mechanism (14) comprises a bottom plate (1401), and the bottom plate (1401) is installed above the Z-axis sliding plate (13).
7. The surface polishing device for nitrogen spring processing according to claim 6, characterized in that: The clamping mechanism (14) further comprises a gas cylinder (1402) and a clamping plate (1403), the gas cylinder (1402) is located above the bottom plate (1401), and the gas cylinder (1402) is provided with three, the output ends of the three gas cylinders (1402) are connected with the clamping plate (1403).
8. The surface polishing device for nitrogen spring processing according to claim 1, characterized in that: The bellows (17) is connected between the dust collection head (16) and the industrial dust collector (15), the dust inlet end of the bellows (17) is connected with the dust outlet end of the dust collection head (16), and the dust outlet end of the bellows (17) is connected with the dust inlet end of the industrial dust collector (15).