Water jet cutter equipment capable of switching rust removal and cutting functions

Abstract

The utility model relates to water jet equipment capable of switching rust removal and cutting functions, which comprises a water jet equipment body, a wireless receiving circuit, a wireless remote control mechanism, an electric proportional valve, a manual valve, an adjusting mechanism and a display circuit, a sand tank water inlet pipe of the water jet equipment body is connected in parallel with liquid outlet pipes of the electric proportional valve and the manual valve; liquid inlet pipes of the electric proportional valve and the manual valve are connected with a pressurizing equipment water outlet pipe of the water jet equipment body; the wireless receiving circuit, the adjusting mechanism and the display circuit are installed in the element box and are electrically connected. Under the combined action of related mechanisms, a worker can manually adjust the water pressure and the water flow entering the sand tank in a valve mode and can also adjust the water pressure and the water flow entering the sand tank in a wireless non-contact mode through a wireless remote control mechanism, a wireless receiving circuit, an electric proportional valve and the like, the application mode is more flexible, and operation is more convenient. And convenience is correspondingly brought to workers. In conclusion, the device has a good application prospect.

Description

TECHNICAL FIELD

[0001] The utility model relates to water knife mechanism technical field, especially a water knife equipment of rust removal and cutting function can switch. BACKGROUND

[0002] Water knife equipment, namely high pressure water jet cutting equipment, water knife equipment (all contents are called water knife below) is favored because of its cold cutting mode without changing the physical and chemical properties of materials. After continuous technical improvement, the cutting speed and cutting thickness of water knife are greatly improved by mixing grinding aids such as pomegranate sand and diamond sand in high pressure water, and water knife has been widely used in ceramic, stone, glass, metal, composite material and many other production industries. The structure of water knife generally includes a sand tank, a pressurizing device and a cutter head, sand is preloaded in the sand tank, and when working, the pressurizing device pumps water into the water inlet end of the sand tank after pressurizing, the high pressure water carries the sand output by the valve in the sand tank into the pipeline connected with the cutter head, and then the water and sand mixture is sprayed from the front end of the cutter head to cut the surface of the object.

[0003] Although the existing water knife meets the work needs to some extent, it can only be used for cutting work of materials due to the structure, and when used for rust removal work on the surface of metal materials, the worker needs to manually adjust the opening and closing degree of the valve core of the valve connected with the water outlet end of the sand tank, the water pressure and water flow entering the sand tank are relatively small when the opening and closing degree of the valve is small, so that the water and sand mixture output from the front end of the water knife has low pressure to remove rust on the surface of the object, and the water pressure and water flow entering the sand tank are relatively large when the opening and closing degree of the valve is large, so that the water and sand mixture output from the front end of the water knife has high pressure to cut the surface of the object. Since the above method needs the worker to manually approach the equipment for adjustment, the worker will be inconvenient accordingly. UTILITY MODEL CONTENTS

[0004] In order to overcome the defects of the existing water knife equipment due to the structure, the utility model provides a water knife equipment with switchable rust removal and cutting function under the joint action of related mechanisms, so that the worker can not only manually adjust the water pressure and water flow entering the sand tank, but also wirelessly and non-contactly adjust the water pressure and water flow entering the sand tank, the application mode is more flexible, and the worker is facilitated accordingly.

[0005] The technical scheme adopted by the utility model to solve the technical problems is:

[0006] The water jet equipment with switchable rust removal and cutting functions comprises a water jet equipment body, a wireless receiving circuit, a wireless remote control mechanism, an electric proportional valve, a manual valve, an adjusting mechanism and a display circuit.

[0007] Further, the wireless receiving circuit comprises a wireless receiving circuit module and a relay which are electrically connected, two power output ends of the wireless receiving circuit module are connected with positive power input ends of two relays respectively, positive control power input ends of the two relays are connected with a positive power input end of the wireless receiving circuit module, and a negative power input end of the wireless receiving circuit module is connected with negative power input ends and negative control power input ends of the relays.

[0008] Further, the display circuit comprises a resistance and a voltage display meter which are electrically connected, and the resistance is connected with positive and negative power input ends of the voltage display meter respectively.

[0009] Further, the liquid crystal direct current voltage display meter can also adopt a pointer type voltmeter.

[0010] Further, the other end of the adjustable resistance is connected with a signal input end of the electric proportional valve.

[0011] Compared with the prior art, the utility model has the beneficial effects that under the joint action of the related mechanisms, the staff can not only manually adjust the water pressure and water flow entering the sand tank through the valve mode, but also can adjust the water pressure and water flow entering the sand tank through the wireless non-contact mode such as the wireless remote control mechanism, the wireless receiving circuit and the electric proportional valve, so that the application mode is more flexible, and the staff is brought convenience, and the utility model has good application prospect. BRIEF DESCRIPTION OF DRAWINGS

[0012] The utility model will be further explained in combination with the drawings and examples.

[0013] Figure 1 It is the whole structure schematic diagram of the utility model.

[0014] Figure 2 It is the local structure schematic diagram of the utility model.

[0015] Figure 3The utility model circuit diagram. DETAILED DESCRIPTION

[0016] Figure 1 、 2 , the water jet equipment shown in 3 can switch rust removal and cutting function, including water jet equipment body 1, power module A1, wireless receiving circuit 2, wireless remote control mechanism A3, electric proportional valve A4, manual valve 3, still have adjusting mechanism, display circuit 4, the sand tank 101 inlet pipe of water jet equipment body and the first end of three -way pipe are connected through pipeline, and the second end and the third end of three -way pipe are connected respectively through pipeline joint with the liquid outlet pipe of electric proportional valve A4 and manual valve 3, and the liquid inlet pipe of electric proportional valve A4 and manual valve 3 is connected respectively through pipeline joint with two ends of second three -way pipe, and the third end of second three -way pipe is connected with the water outlet pipe 102 of pressurizing equipment of water jet equipment body through screw thread, the power module A1, wireless receiving circuit 2, adjusting mechanism, display circuit 4 are installed on the circuit board in component box 5, and component box 5 is installed in the left outer side end of sand tank 101 of water jet equipment, and adjusting mechanism includes motor reducer M and adjustable resistance RP1, and the lower side end of the rotating shaft of motor reducer M and the upper end of the handle of adjustable resistance RP1 are fixedly installed together, and the lower side end of adjustable resistance RP1 is welded on the circuit board, and the both sides of the shell of motor reduction mechanism M are welded with a connecting plate 6 respectively, and the lower end of connecting plate 6 is welded on the circuit board of the both sides of adjustable resistance RP1, the power input end 1 and 2 feet of power module A1 are connected with the two poles of alternating current 220V power supply respectively through wire, the power output end 3 and 4 feet of power module A1 are connected with the power input end 1 and 2 feet of wireless receiving circuit module A2, the power input end 1 and 2 feet of electric proportional valve A4 and the negative pole of the power input end voltage table V of display circuit through wire, the two wiring ends of adjustable resistance RP1 are connected in series between the other end of resistance R1 of display circuit and the positive pole power output end 3 feet of power module A1 through wire, and the power output end relay J1, J2 two normally open contact ends of wireless receiving circuit and the positive and negative and negative positive two pole power input ends of motor reduction mechanism M are connected respectively through wire. The other end of adjustable resistance RP1 and the signal input end 4 feet of electric proportional valve A4 are connected through wire.

[0017] Figure 1 、 2As shown in Fig. 3, the wireless receiving circuit includes the wireless receiving circuit module A2 and the relays J1 and J2 connected by the circuit board wiring. The two power output terminals 3 and 4 of the wireless receiving circuit module A2 are connected to the positive power input terminals of the two relays J1 and J2 respectively. The positive control power input terminals of the two relays J1 and J2 are connected to the positive power input terminal 1 of the wireless receiving circuit module A2. The negative power input terminal 2 of the wireless receiving circuit module A2 is connected to the negative power input terminals and the negative control power input terminals of the relays J1 and J2. The display circuit includes the resistor R1 and the liquid crystal DC voltage display meter V connected by the circuit board wiring. The two ends of the resistor R1 are connected to the positive and negative power input terminals of the voltage display meter V respectively. The liquid crystal DC voltage display meter V can also be a pointer type voltage meter.

[0018] Figure 1 , 2, 3, the utility model discious water cutting equipment body 1 work, sand tank 101 is filled with sand material in advance, work, pressurizing equipment pumps into the water inlet end of sand tank 101 after pressurizing, high pressure water takes away the sand material of sand tank and exports into the pipeline connected with the cutter head through the valve, then water and sand mixture are high -speed sprayed from the front end of cutter head 103 and carry out cutting operation to the surface of object (the staff carries out operation by hand holding cutter head gun handle). It needs to be explained that water cutting equipment is the existing mature technology, therefore, the application does not repeat the working principle. After AC 220V power enters the power input end of power module A1, the stable DC 12V power of power module A1's 3, 4 feet enters the power input end of wireless receiving circuit, electric proportional valve A4 and display circuit. In the new type, when the staff respectively adjusts the opening and closing degree of handle controller valve core of manual valve 3, can control the water pressure size that enters sand tank 101, the water pressure and water flow that enter sand tank 101 are relatively small when the valve opening degree is small, in this way, the water sand mixture pressure of the front side end output of cutter head 103 is low and carries out derusting operation to the surface of object, when the valve opening degree is big, the water pressure and water flow that enter sand tank 101 are relatively big, in this way, the water sand mixture pressure of the front side end output of cutter head 103 is high and carries out cutting operation to the surface of object (when the control mode of manual valve, the power of power module A1 is closed, the valve core of electric proportional valve A4 is closed). When the manual valve is closed, the staff combines the number (the voltage number that the voltmeter V shows is bigger, represents that the valve core opening degree of electric proportional valve A4 is relatively big, contrarily relatively small) of the number of voltage table V display and can adjust the valve core opening degree of electric proportional valve A4 by wireless remote control mechanism A3 in wireless mode, and then adjust the water pressure size that enters sand tank 101, realize water cutting equipment as cutting or derusting etc. use. After the staff presses the first emission key D1 or the second emission key D2 of wireless remote control mechanism A3, wireless remote control mechanism A3 will emit the first path or the second path wireless closing signal, after receiving, its 3 or 4 feet will output high level and enter the positive power input end of relay J1 or J2, and the control power input end and normally open contact end of relay J1 or J2 will be closed, in this way, the positive or negative or negative positive two power input ends of motor speed reduction mechanism M1 will be electrified, after the motor speed reduction mechanism M1 is electrified, the handle of adjustable resistance RP1 is rotated counterclockwise or clockwise by the rotating shaft of motor speed reduction mechanism M1, the resistance value of adjustable resistance RP1 is smaller or bigger, when the resistance value of adjustable resistance RP1 is bigger, the voltage between adjustable resistance RP1 and resistance R1 is bigger, the 3 foot signal voltage of electric proportional valve A4 is relatively low, the valve core opening degree of electric proportional valve A4 is relatively small, when the resistance value of adjustable resistance RP1 is smaller, the voltage between adjustable resistance RP1 and resistance R1 is smaller, the 3 foot signal voltage of electric proportional valve A4 is relatively high, the valve core opening degree of electric proportional valve A4 is relatively small.When the valve core of the electric proportional valve A4 is opened to a proper degree, the staff presses the first or second transmitting button D1 or D2 of the wireless remote control mechanism A3 again, the wireless remote control mechanism A3 transmits the first or second wireless open circuit signal, and the 3 or 4 pin of the wireless receiving circuit module A2 stops outputting high level to the positive power input end of the relay J1 or J2, the relay J1 or J2 loses power and no longer attracts the control power input end and the open circuit end of the normally open contact, so that the positive or negative power input end of the motor speed reduction mechanism M1 loses power, the shaft of the motor speed reduction mechanism M1 no longer drives the handle of the adjustable resistor RP1 to rotate counterclockwise or clockwise, and the valve core of the electric proportional valve is fixed at the opening degree. Through the above, the staff can not only manually adjust the water pressure and flow entering the sand tank through the valve, but also can adjust the water pressure and flow entering the sand tank through the wireless remote control mechanism, the wireless receiving circuit and the electric proportional valve, and the application mode is more flexible, which brings convenience to the staff. Figure 2 In the new type, the power module A1 is an AC 220V to DC 12V switch power module product; the adjustable resistor RP1 has a resistance of 47K; the resistor R1 has a resistance of 8K; the relays J1 and J2 are DC 12V; the voltmeter V is a four-digit liquid crystal voltage display meter with a range of 12V (the display surface is located outside the front end opening of the element box); the wireless remote control mechanism A3 and the wireless receiving circuit module A2 are wireless transmitting and receiving circuit module products of the TWH9236 / TWH9238 type (identical to the working principle of the wireless remote control and receiving assembly for vehicles); the electric proportional valve A4 is a small proportional integral regulating valve of the VB3100 type, which has two power input ends and one signal input end, and the higher the input signal, the greater the opening degree of the valve core, and vice versa; and the motor speed reduction mechanism M is a coaxial motor gear reducer product with a power of 10W. In the new type, the cutter head 103 can also select different jet hole diameters according to needs, so that the water jet equipment can also realize the conversion between the rust removal and cutting functions. Specifically, when the jet hole diameter of the cutter head 103 is large, the output water pressure is low, and the water jet equipment is used for rust removal, and when the jet hole diameter of the cutter head 103 is small, the output water pressure is high, and the water jet equipment is used for cutting.

[0019] The basic principle and main features of the present application and the advantages of the present application are shown and described above. It is obvious for those skilled in the art that the present application is limited to the details of the above exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.

[0020] Furthermore, it should be understood that, although the specification is described in terms of embodiments, the embodiments are merely a representative of a single independent technical solution, and the specification is described in this manner only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in the embodiments can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A water jet device with switchable rust removal and cutting functions, comprising a water jet device body, a wireless receiving circuit, a wireless remote control mechanism, an electric proportional valve, a manual valve, characterized in that, It also has adjusting mechanism, display circuit; the sand tank water pipe of water jet equipment body and electric proportional valve, manual valve liquid outlet pipe are connected in parallel, electric proportional valve, manual valve liquid inlet pipe and water jet equipment body pressurizing equipment water outlet pipe connection; the wireless receiving circuit, adjusting mechanism, display circuit are installed in element box, adjusting mechanism includes motor reducer and adjustable resistance, motor reducer rotation axis lower end and adjustable resistance handle are installed together; the two wire ends of adjustable resistance are electrically connected in series between the two signal input ends of display circuit, the power output end of wireless receiving circuit and the power input end of motor reduction mechanism are electrically connected.

2. The switchable derusting and cutting function water jet device according to claim 1, characterized in that, The wireless receiving circuit includes the wireless receiving circuit module and the relay which are electrically connected, the two power output ends of the wireless receiving circuit module and the positive power input ends of the two relays are connected respectively, the positive control power input ends of the two relays and the positive power input end of the wireless receiving circuit module are connected, the negative power input end of the wireless receiving circuit module and the negative power input ends and the negative control power input ends of the relays are connected.

3. The switchable derusting and cutting function water jet device according to claim 1, characterized in that, The display circuit includes the resistance and the voltage display table which are electrically connected, the two ends of the resistance and the positive and negative power input ends of the voltage display table are connected respectively.

4. The switchable derusting and cutting function water jet device according to claim 1, characterized in that, The liquid crystal direct current voltage display table can also adopt the pointer type voltmeter.

5. The switchable derusting and cutting function water jet device according to claim 1, characterized in that, The other end of the adjustable resistance and the signal input end of the electric proportional valve are connected.

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